CARAMELIZED COMPOSITIONS
20170156364 ยท 2017-06-08
Assignee
Inventors
- Brian S. Baker (Millersburg, PA)
- Judith WILLIAMS (Harrisburg, PA, US)
- Gregory ZERPHY (Elizabethtown, PA, US)
- David WORTHING (Middletown, PA, US)
- Jennifer WEIST SCHWARTZ (Hershey, PA, US)
Cpc classification
A23L27/215
HUMAN NECESSITIES
A23G1/32
HUMAN NECESSITIES
A23G1/0006
HUMAN NECESSITIES
International classification
A23G1/32
HUMAN NECESSITIES
A23G1/00
HUMAN NECESSITIES
Abstract
Described herein are processes and methods of producing a new food confection or ingredient, the food confection or ingredient including a caramelized white chocolate food product. The methods encompass variations in the conditions for a Maillard reaction in order to advantageously select a predetermined combination of flavors and colors of a finished food confection product or food ingredient.
Claims
1. A method of producing a caramelized white chocolate-type food product comprising mixing a white chocolate-type product with lecithin to reach a total lecithin concentration above 0.5% wt, mixing and heating the resulting mixture to 180 F. (82 C.) or higher for a selected amount of time, followed by cooling the mixture, wherein the time selected at the temperature used produces a caramelized flavor and color that lacks detectable levels of the flavor component 2-Hydroxy-3-methyl-2-cyclopenten-1-one within 24 hours after cooling.
2. The method of claim 1 wherein the product further lacks the flavor component methyl 2-furoate.
3. The method of claim 1, wherein over 1% wt total lecithin is used.
4. The method of claim 1, wherein heating occurs to a temperature of 200 F. or above.
5. The method of claim 4, further comprising monitoring the L* value of the mixture during heating in order to select the length of time at the temperature of 200 F. or above.
6. The method of claim 1, wherein soya lecithin is used as the lecithin.
7. The method of claim 1, wherein no food coloring agents or brown sugar are added.
8. The method of claim 7, wherein the color selected for the food product is substantially determined by the length of time at the temperature used during heating in a Maillard reaction.
9. A method of producing a caramelized white chocolate-type food product comprising mixing a white chocolate-type product with an added emulsifier, heating the resulting mixture to greater than 200 F. (93 C.) for a selected amount of time and optionally under constant agitation, followed by cooling the mixture, wherein the food product contains caramelized flavor and color components as a result of a Maillard reaction between the proteins and sugars present, and the food product lacks detectable levels of the flavor component 2-Hydroxy-3-methyl-2-cyclopenten-1-one within 24 hours of cooling, or lacks both 2-hydroxy-3-methyl-2-cyclopenten-1-one and methyl 2-furoate.
10. The method of claim 9 wherein the selected amount of time is from about 10 minutes to about 80 minutes.
11. The method of claim 9, wherein the selected amount of time is longer than 30 minutes.
12. The method of claim 9, wherein the temperature is about 250 F.
13. The method of claim 11, wherein the temperature is about 250 F.
14. The method of claim 9, wherein sugar is present in the product at about 30-55 wt %.
15. A confectionary food product produced from the method of claim 1 containing no detectable amount of the flavor component 2-Hydroxy-3-methyl-2-cyclopenten-1-one.
16. A confectionary food product as claimed in claim 15, wherein the differential secondary protein structure of the protein present in the product as compared to white chocolate is detectable as an IR shift in the amino acid side chain peaks.
17. A method of producing a caramelized food product containing one or more flavor components 2-acetyl furan and 2-acetyl-3-hydroxy furan, but is lacking detectable amounts of the flavor components 2-hydroxy-3-methyl-2-cyclopenten-1-one and methyl 2-furoate, comprising heating a milk chocolate or white chocolate product to above 200 F. for a selected amount of time, and thereafter cooling the product.
18. The method of claim 17, wherein the temperature is 220 F.
19. The method of claim 17, further comprising adding a reducing sugar.
20. The method of claim 19, wherein the reducing sugar is selecting from one or more of fructose, dextrose, maltose, galactose, glucose, glyceraldehyde, lactose, ribose, xylose, arabinose, aldopentoses, and any other reducing sugar.
21. The method of claim 17, further comprising increasing the pH of the mixture.
22. The method of claim 21, wherein one or more of disodium phosphate, sodium bicarbonate, and sodium carbonate is added to increase the pH.
23. The method of claim 1 or 17, wherein sugar is present at about 30-55 wt %.
24. The method of claim 17, further comprising adding one or more of cocoa solids or a cocoa extract.
25. A method of producing a caramelized white chocolate-type food product according to claim 17, further comprising mixing a white chocolate-type food product containing ribose adding an emulsifier, mixing and then heating the mixture to above 40 C. for a selected amount of time in order for a Maillard reaction to develop a desired color and flavor profile, wherein the product lacks detectable amounts of the flavor components 2-hydroxy-3-methyl-2-cyclopenten-1-one and methyl 2-furoate, and cooling the product.
26. A method of producing a caramelized chocolate-type food product or ingredient according to claim 17, further comprising providing a dry milk product, adding cocoa butter or an edible fat, adding an emulsifier, avoiding added sugar, mixing and then heating the mixture to above 90 C. for a selected amount of time in order for a Maillard reaction to develop a desired color and flavor profile, wherein the product lacks detectable amounts of the flavor components 2-hydroxy-3-methyl-2-cyclopenten-1-one and methyl 2-furoate, and cooling the product.
27. A caramelized white chocolate-type food product or ingredient of claim 15, lacking detectable amounts of the flavor components 2-hydroxy-3-methyl-2-cyclopenten-1-one and further lacking flavor component methyl 2-furoate, the product containing one or more of the following flavor components and within the concentration range given: Furfural (2.5 to 5 ppm); Furfuryl alcohol (130 to 180 ppm); 2-(5H)-Furanone (3.5 to 6 ppm); Furaneol (0.8 to 2 ppm); Furyl hydroxymethyl ketone (0.4 to 2 ppm); and Maltol (130 to 230 ppm).
28. A caramelized white chocolate-type food product or ingredient of claim 15, lacking detectable amounts of the flavor components 2-hydroxy-3-methyl-2-cyclopenten-1-one and further lacking flavor component methyl 2-furoate, the product containing one or more of the following flavor components and within the concentration range given: Furfural (0.7 to 20 ppm); Furfuryl alcohol (30 to 220 ppm); 2-(5H)-Furanone (1.2 to 20 ppm); Furaneol (0.1 to 10 ppm); Furyl hydroxymethyl ketone (0.001 to 10 ppm); and Maltol (50 to 280 ppm).
29. The food product or ingredient of claim 27, wherein the color attributes fall within the following range: an L* value of 66 to 56; an a* value of 9 to 13; and a b* value of 28 to 32.
30. The food product or ingredient of claim 27, wherein the color attributes fall within the following range: an L* value of 80 to 45; an a* value of 8 to 16; and a b* value of 26 to 40.
31. The method of claim 1, wherein the white chocolate-type food product used contains any edible fat or combination of edible fats.
32. The method of claim 29, wherein the white chocolate-type food product used contains no cocoa butter.
33. A method of producing a caramelized white chocolate-type food product of claim 1, further comprising mixing a protein or amino acid source with a sugar, adding cocoa butter or an edible fat, adding lecithin to above 0.5% wt, mixing and heating the resulting mixture to 180 F. (82 C.) or higher for a selected amount of time, followed by cooling the mixture, wherein the time selected at the temperature used produces a caramelized flavor and color that lacks detectable levels of the flavor component 2-Hydroxy-3-methyl-2-cyclopenten-1-one within 24 hours after cooling.
34. The method of claim 33 wherein the product further lacks the flavor component methyl 2-furoate.
35. The method of claim 33, wherein over 1% wt lecithin is used.
36. The method of claim 33, wherein heating occurs to a temperature of 200 F. or above.
37. The method of claim 36, further comprising monitoring the L* value of the mixture during heating in order to select the length of time at the temperature of 200 F. or above.
38. The method of claim 33, wherein soya lecithin is used as the lecithin.
39. The method of claim 33, wherein no food coloring agents or brown sugar are added.
40. The method of claim 39, wherein the color selected for the food product is substantially determined by the length of time at the temperature used during heating in a Maillard reaction.
41. The method of claim 33, further comprising adding a cocoa solids containing ingredient.
42. A confectionary food product produced from the method of claim 33 containing no detectable amount of the flavor component 2-Hydroxy-3-methyl-2-cyclopenten-1-one.
43. A confectionary food product as claimed in claim 42, wherein the differential secondary protein structure of the protein present in the product as compared to white chocolate is detectable as an IR shift in the amino acid side chain peaks.
Description
DESCRIPTION OF THE DRAWINGS
[0016] The following figures are examples of the scope and content of the invention and are not meant to limit the claims to any particular aspect or embodiment of the invention. The patent or application contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee.
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0028] In one embodiment, methods herein manipulate process times, process temperatures, formulations, and combinations thereof to produce a targeted, desirable food or confection product having a unique combination of caramel flavor, color, and texture. In additional embodiments, those combinations can be applied to foods and food confections as chocolates, coatings, fillings, and related ingredients to create novel food products. For example, the conditions described herein for making a caramelized confectionary from a white chocolate starting material differ in such aspects as temperature and/or time at high temperature compared to traditional white chocolate processing. Further, the methods of the invention lead to products and ingredients, such as white-chocolate products and ingredients that possess measurably different flavor components compared to other caramel-type products.
[0029] Thus, in one aspect, the invention involves the manipulation of ingredients and heating conditions useful in a Maillard reaction for confectionary or food products. An exemplified and preferred confectionary product herein begins with a white chocolate base as the starting material. As shown here, the products that result from the reactions and conditions used in the methods herein can, in a predetermined fashion, include and exclude certain flavor compounds, which compounds are readily identifiable such as by GCMS. Furthermore, or alternatively, the novel caramelized confectionary products can possess different protein secondary structures as compared to known commercial products, and can be readily identified and differentiated, as shown by the exemplary IR data herein, which is believed to be attributable to differing amino acid side chains and the peaks that indicate their presence (or absence). Thus, a chemical fingerprint is available and readily detectable for each caramelized food confection made by the processes described herein.
[0030] The compositions and products herein can also contain enhanced levels of polyesters or polysucroses as a result of the methods herein. Moreover, various additives from cocoa, such as epicatechin and epicatechin polymers or cocoa polymer compositions, cocoa extracts containing high levels of polyphenols, or similar cocoa extracts, can be supplemented into the products, as well as into product starting materials and other ingredients as part of the invention.
[0031] In one aspect, this invention utilizes the Maillard reaction at processing temperatures that are much higher than any conventional chocolate process. This invention includes a process where finished white chocolate is heated well above 200 F. and for a specific amount of time. The ingredients used in this and other aspects of the invention can include common ingredients used in conventional chocolates, white chocolates, confections, and coatings.
[0032] This process of the invention is not common to someone knowledgeable in the art. For example, when white chocolate is heated above 180 F., it starts to thicken (gel) due to water release and possibly the denaturation of the proteins in the milk powder. At this point, someone knowledgeable in the art would deem the product unusable. However, without limiting the invention to any particular theory or mode of action, the inventors consider the theory that if the mass continues to heat above 200 F., the sugar combines with the fat to form sugar esters. Sugar esters are known emulsifiers that have viscosity-reducing power in chocolate. Thus, the mass becomes fluid again. Further heating then produces the color and flavor combinations and options to provide a novel food confection.
[0033] Changes in the physical characteristics occur during processing which may be quantified with several different analytical techniques, with the results confirming the difference between a product made by this invention and commercially available products, such as Caramac and Valrhona Dulcey.
[0034] As shown in
[0035]
[0036] The term food product includes any edible or consumable product that can be ingested by humans or animals to provide nourishment or provide supplements, and includes but is not limited to any type of chocolate foods or ingredients such as chocolate or white chocolate bars, chocolate candies, chocolate drinks, chocolate-flavored foods, chocolate-flavored bars, chocolate-flavored candies, chocolate-flavored drinks, chocolate-coated foods, chocolate-coated bars, chocolate-coated candies, milk chocolate and white chocolate coatings, fillings and the like.
Examples
[0037] As shown in color photograph of
[0042] The Hershey 5 is blended with Hershey 1 (standard white chocolate recipe) at a one-to-one ratio and resulted in a product similar in flavor and color to Hershey 3. In addition to the color attributes, the products of this invention can be differentiated from current or prior products by its analytical flavor markers, its specific chemical fingerprint of component compounds (or absence thereof) as described herein, and/or the absence of detectable 2-hydro-3-methyl-2-cyclopenten-1-one (MCP) after cooling, such as after 24 hours of cooling, for example. Alternatively or in addition, the products of the invention can lack other detectable flavor markers in addition to or instead of lacking MCP, such as methyl-3-furoate, and/or methyl-2-furoate, depending on the process steps used. Thus, the confections and products of the invention can be explained in terms of the specific set of flavor compounds or chemical components either present or absent, such as any of the compounds and/or components listed in
[0043] G5-6 C sample uses the white chocolate base formula as shown in the Table under G5-6 C below. References to Blondie 6 samples throughout this disclosure refer to different batches of the same Blondie 6 noted below. The percentages listed are weight percent.
TABLE-US-00001 G5-8 G5-9 Ingredient Blondie 6 G5-6 C NFDM NFDM Sucrose 36.00% 50.67% 50.00% 35.00% Whole Milk 11.00% 22.00% Powder Nonfat Milk 16.51% 16.50% 26.50% Powder Cocoa Butter 27.00% 27.13% 26.73% 26.73% AMF 4.00% 6.37% 6.37% Lactose 5.00% 5.00% Lecithin 0.30% 0.10% 0.30% 0.30% PGPR 0.15% Salt 0.02% 0.10% 0.10% 0.10% Vanillin 0.02%
[0044] The sample listed as Blondie 12 herein also contains brown sugar.
[0045] In certain examples, a standard referenced starting white chocolate material is used, as shown below:
[0046] White Chocolate Process
[0047] The white chocolate used in the invention is common to anyone knowledgeable in the art. Any process used to make white chocolate or white chocolate coatings could be used. For purpose of this invention, the following ingredients can be mixed together in a Globe SP20 mixer:
[0048] Sucrose3040.2 grams
[0049] Whole milk powder (WMP)1320.0 grams
[0050] Anhydrous milk fat (AMF)60.0 grams
[0051] Salt6.0 grams
[0052] Cocoa Butter (CB)968.0 grams
[0053] This composition is mixed approximately 10 minutes to increase its temperature to 110 F using heat lamps. The heated mass is then refined to 22 microns using a Buhler 300 mm 3-roll refiner. After refining, 388.4 grams of cocoa butter is added. This mixture is conched in the same Globe mixer mentioned above for 90 minutes. Temperature of the mass is 125 F-130 F using the heat lamp. After 90 minutes, 211.4 grams of cocoa butter and 6.0 grams of lecithin can be added and mixed for 20 minutes. The final composition of the white chocolate base is as follows:
[0054] 50.67% sucrose
[0055] 26.13% CB
[0056] 22.0% WMP
[0057] 1.0% AMF
[0058] 0.1% salt
[0059] 0.1% lecithin
[0060] The white chocolate had the following physical properties:
[0061] 0.62% moisture content
[0062] 0.24 water activity
[0063] 15,000 centipoise viscosity at 6.8 s1 shear rate
[0064] Exemplary Caramelization of White Chocolate Process:
[0065] A white chocolate sample (6000 grams, mass temperature 110 F) is put into an OM-TDB TA/2 20-quart steam-jacketed Groen kettle. The agitator assembly of the Groen kettle can be modified to provide proper mixing. Example modifications are: 1) the secondary agitator is elongated to come within 1/4 of the primary agitator, 2) a stationary paddle is installed that is configured to the contour of the primary mixer, and 3) clamps are installed to tightly compact the scraper blades on the primary agitator so they would not lift off the wall of the kettle.
[0066] The caramel-chocolate process can incorporate a heating-holding under constant agitation-cooling procedure. The heating cycle begins when 25 psi steam is applied to the kettle. The white chocolate mass temperature reaches 240 F. in about 10 minutes and 250 F. in about 20 minutes. The mass is held at 250 F. for an additional 40 minutes or as indicated. At the end of the heating cycle, 50 F. cooling water is applied and the mass temperature decreases to 130 F. in about 5 minutes.
[0067] Finished Product or Ingredient Characteristics:
[0068] The result of the above mentioned process in this invention produces a product that was significantly different in color and flavor than the starting white chocolate material.
[0069] Color: There is a considerable change in the products' color using the above process. The color of the white chocolate and caramel chocolate is determined using the L, a, b color space. L indicates lightness. An L value of 100 is white, and a value of 0 is black. The a value is green (a) to red (+a) and the b value is from blue (b) to yellow (+b). White chocolate had the following values:
[0070] L=84
[0071] a=1
[0072] b=21
[0073] After processing, the values of the caramel chocolate of the invention are:
[0074] L=62
[0075] a=10
[0076] b=38
[0077] These values correspond to the standard Pantone 7556U. As noted, the details of the color variations can be appreciated in the charts of
[0078] Based on consumer preference or the ingredient or final product desired, a range of colors can be delivered through this invention. A color photograph illustrating the possible range of colors can be found in
[0079] Flavor: The flavor makers that can be detected are 2-Acetyl furan and 2-Acetyl-3-hydroxy furan. However, not detected in preferred samples of the invention is the flavor component 2-Hydroxy-3-methyl-2-cyclopenten-1-one (MCP), and in other embodiments the flavor components MCP and methyl 2-furoate are both not detected after producing the final product or ingredient. The flavor components methyl 3-furoate and methyl 2-furoate can be separated by chromatographic techniques available in the art. These flavor components are noted in U.S. Pat. No. 8,137,726, however that document refers to a compound as methyl furanoate, which is presumably methyl 2-furoate. The presence of compounds as listed in U.S. Pat. No. 8,137,726 is not correct as shown in the data here in
[0080] As flavor is a key differentiator between the product made from this invention and commercially available products, the sensory profiling shown here is one way to quantify the differences and advantages of the invention. In
[0081] Another way to quantify flavor differences is through a GC/MS analytical method. In the
[0082] Examplary Chromatogram Comparisons:
[0083] Caramac contains a flavor solvent, triacetin, indicating the presence of an added (artificial or natural) flavoring.
[0084] Compared to Caramac, Blondie 6B of the invention contains higher levels of the following compounds: furfural (sweet, brown, woody, bready, caramellic odor descriptors), furaneol (sweet, cotton candy, caramel, strawberry, sugar odor descriptors) and delta-decalactone (sweet, creamy, fatty, coconut, milk odor descriptors).
[0085] Valrhona Dulcey contains a large peak of 2-furanmethanol which has been described as having a faint, burning odor and a bitter taste with odor descriptors of sulfuraceous estery chemical, musty, sweet, brown, caramellic, bready and coffee.
[0086] Compared to Valrhona Dulcey, Blondie 6B of the invention contains higher levels of maltol (sweet, caramellic, cotton candy, jammy fruity odor descriptors).
[0087] Analytical Method Summary:
[0088] For extraction of the volatile compounds, all samples are frozen and then ground to a fine powder. Two grams are placed in 20 mL headspace vials along with 0.2 g of isobutyl thiazole internal standard at three levels (4.9 ppm, 27.9 ppm and 75.0 ppm) and the vials were capped. Each vial was place in a 85 C. heat block for a 5 minute preheat prior to extraction by solid phase microextraction (SPME). A 50/30 um DVB/Carboxen/PDMS stable flex SPME fiber was placed in the vial and the fiber was exposed for 20 minutes at 85 C.
[0089] Identification of the flavor compounds was accomplished using a Varian 450 gas chromatograph (GC) coupled to a Varian 320 triple quadrupole mass spectrometer (MS). Analysis of the volatiles adsorbed on to the SPME fiber was accomplished using the following parameters: Desorption time of 3 minutes into the split/splitless injector heated at 250 C., split ratio 20:1 and helium carrier gas at 1.2 ml/minute constant flow; Analytical capillary column: Restek Rtx-5, 30 m0.25 mm0.25 m; Oven program: 35 C. to 250 C. at 6 C./minute; 0.17 minute hold then 20 C./minute to 300 C., final hold time of 20 minutes; Detector: Varian 320 GC/MS, 70 eV, 35-450 amu scan in Electron impact ionization (EI) mode.
[0090] The Tables of
[0091] White Chocolate with 25% Ribose (Reaction at 50.2 C. No Agitation)
[0092] Some of the following examples employ ribose reducing sugar. The use of ribose allows the temperature to be reduced to about 40-50 C. with longer heating times while still generating the flavor and color profiles as used in the examples with temperatures about 200 F. or above. For these or any of the examples here, any process used to make white chocolate or white chocolate coatings could be used. For purposes of this invention, the following ingredients are mixed together in a Globe 8 qt mixer
TABLE-US-00002 INGREDIENT g SUCROSE 500.00 RIBOSE 500.00 NON FAT DRY MILK 340.00 COCOA BUTTER 481.15
[0093] This composition is mixed approximately 10 minutes to increase its temperature to 43 C. using a water bath. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 49.31 g of cocoa butter is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 45 C. controlled by a water bath. After 120 minutes, 15.54 g of cocoa butter, 100 g of anhydrous milk fat (AMF), and 14.00 g of lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base is as follows:
TABLE-US-00003 INGREDIENT g % SUCROSE 500.00 25.00% RIBOSE 500.00 25.00% NON FAT DRY MILK 340.00 17.00% COCOA BUTTER 546.000 27.65% ANHYDROUS MILK 100.000 5.00% FAT SOY LECITHIN 14.000 0.70%
[0094] The product is stored without mixing in a hot cabinet at 50.2 C. until the desired degree of caramelization occurs.
Flavor Data
[0095]
TABLE-US-00004 Furfuryl 2-(5H)- @50.2 C. Acetic acid Furfural alcohol Furanone Days ppm Ppm ppm ppm 16 3.119 59 850 1.98 2-Hydroxy- 3-methyl- Furyl Me 2- 2-cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol ppm ppm Ppm ppm ppm <0.00 <0.001 0.02 0.007 524
Color Data Over Time
[0096]
TABLE-US-00005 @50.2 C. 25% Ribose Days L* a* b* 2 74.62 1.59 33.58 5 63.45 9.85 42.72 6 61.02 10.59 39.45 9 53.81 14.6 33.64 12 50.18 15.64 30.69 14 49.02 15.48 27.77 16 45.83 15.82 27.51
[0097] White Chocolate with 10% Ribose (Reaction at 50.2 C. with No Agitation)
[0098] Any process used to make white chocolate or white chocolate coatings could be used. For purposes of this invention, the following ingredients are mixed together in a Globe 8 qt mixer:
TABLE-US-00006 INGREDIENT g SUCROSE 800.00 RIBOSE 200.00 NON FAT DRY MILK 340.00 COCOA BUTTER 481.15
[0099] This composition is mixed approximately 10 minutes to increase its temperature to 43 C. using a water bath. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 49.31 g of cocoa butter is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 45 C. controlled by a water bath. After 120 minutes, 15.54 g of cocoa butter, 100 g of anhydrous milk fat (AMF), and 14.00 g of lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base is as follows:
TABLE-US-00007 INGREDIENT g % SUCROSE 800.00 40.00% RIBOSE 200.00 10.00% NON FAT DRY MILK 340.00 17.00% COCOA BUTTER 546.00 27.65% ANHYDROUS MILK FAT 100.00 5.00% SOY LECITHIN 14.00 0.70%
[0100] The product is stored without mixing in a hot cabinet at 50.2 C. until the desired degree of caramelization occurs.
Flavor Data
[0101]
TABLE-US-00008 Furfuryl 2-(5H)- @50.2 C. Acetic acid Furfural alcohol Furanone Days ppm ppm ppm ppm 16 4.738 44 227 1.72 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol ppm ppm ppm ppm ppm <0.001 <0.001 0.02 <0.001 8
Color Data Over Time
[0102]
TABLE-US-00009 @ 50.2 C. 10% Ribose Days L* a* b* 2 77.54 0.30 27.64 5 72.22 3.69 36.38 6 71.15 4.79 37.33 7 69.70 5.95 37.31 8 67.64 7.15 39.88 9 66.15 8.34 40.80 12 61.28 11.74 38.09 14 59.04 12.83 36.98 16 55.63 14.88 36.35
[0103] White Chocolate with 5% Ribose (Reaction at 50.2 C. with No Agitation)
[0104] Any process used to make white chocolate or white chocolate coatings could be used. For purposes of this invention, the following ingredients are mixed together in a Globe 8 qt mixer
TABLE-US-00010 INGREDIENT g SUCROSE 900.00 RIBOSE 100.00 NON FAT DRY MILK 340.00 COCOA BUTTER 481.15
[0105] This composition is mixed approximately 10 minutes to increase its temperature to 43 C. using a water bath. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 49.31 g of cocoa butter is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 45 C. controlled by a water bath. After 120 minutes, 15.54 g of cocoa butter, 100 g of anhydrous milk fat (AMF), and 14.00 g of lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base is as follows:
TABLE-US-00011 INGREDIENT G % SUCROSE 900.00 45.00% RIBOSE 100.00 5.00% NON FAT DRY MILK 340.00 17.00% COCOA BUTTER 546.00 27.65% ANHYDROUS MILK FAT 100.00 5.00% SOY LECITHIN 14.00 0.70%
The product is stored without mixing in a hot cabinet at 50.2 C. until the desired degree of the product's caramelization occurs.
Flavor Data
[0106]
TABLE-US-00012 Furfuryl 2-(5H)- @50.2 C. Acetic acid Furfural alcohol Furanone Days ppm ppm ppm ppm 16 4.683 14 95 0.8 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol ppm ppm ppm ppm ppm <0.001 <0.001 0.05 <0.001 6
Color Data Over Time
[0107]
TABLE-US-00013 @ 50.2 C. 5% Ribose Days L* a* b* 2 79.15 0.62 24.50 5 75.10 1.72 31.97 6 74.09 2.57 33.68 7 73.34 3.30 33.03 8 72.11 4.02 35.21 9 72.04 4.68 35.79 12 69.28 6.32 36.06 13 68.73 6.95 36.63 14 67.99 7.17 36.02 15 68.04 7.28 36.56 16 67.06 8.34 36.83
[0108] White Chocolate with 1% Ribose (Reaction at 50.2 C. with No Agitation)
[0109] Any process used to make white chocolate or white chocolate coatings could be used. For purposes of this invention, the following ingredients are mixed together in a Globe 8 qt mixer:
TABLE-US-00014 INGREDIENT g SUCROSE 980.00 RIBOSE 20.00 NON FAT DRY MILK 340.00 COCOA BUTTER 481.15
[0110] This composition is mixed approximately 10 minutes to increase its temperature to 43 C. using a water bath. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 49.31 g of cocoa butter is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 45 C. controlled by a water bath. After 120 minutes, 15.54 g of cocoa butter, 100 g of anhydrous milk fat (AMF), and 14.00 g of lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base or starting material is as follows along with the flavor markers data and color data:
TABLE-US-00015 INGREDIENT g % SUCROSE 980.00 49.000% RIBOSE 20.00 1.000% NON FAT DRY MILK 340.00 17.000% COCOA BUTTER 546.00 27.650% ANHYDROUS MILK FAT 100.00 5.000% SOY LECITHIN 14.000 0.700%
Flavor Data Over Time
[0111]
TABLE-US-00016 Furfural @50.2 C. Furfural alcohol 2-(5H)- Days ppm ppm Furanone 16 1.82 83 0.15 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol ppm ppm ppm ppm ppm <0.001 <0.001 0.02 <0.001 2
Color Data Over Time
[0112]
TABLE-US-00017 @ 50.2 C. 1% Days L* a* b* 2 80.73 1.04 21.84 5 78.12 0.24 24.85 6 77.78 0.02 25.74 7 77.83 0.29 25.92 8 77.26 0.53 27.34 9 77.10 0.75 27.58 12 76.29 1.38 28.39 13 75.64 1.58 29.54 14 75.36 0.63 28.16 15 76.02 1.84 28.21 16 75.45 1.95 28.64
Example (CC-012)Cooking Fats and Non Fat Dry Milk Component Only
[0113] The following ingredients are mixed in a Globe 8 qt mixer for 10 minutes to heat the paste to 31 C.
TABLE-US-00018 INGREDIENT g NON FAT DRY MILK 346.10 COCOA BUTER 290.00 SOY LECIHIN 3.87 ANHYDROUS MILK FAT 101.43 TOTAL - 741.40
[0114] The previous mix is transferred to a Bottom Line Technologies Caramel Cooker (0306055), with an adapted scraped-surface agitator. Heating begins when the pot is placed over the pre-heated cooker. The white chocolate mass temperature reaches a maximum temperature of 125 C. in 14 min. At the end of the heating cycle, the pot is placed in a 13 C. cooling water bath and the mass is cooled down to under 50 C. A decrease of one L* value unit is considered the start of flavor and color development.
[0115] This composition is mixed with 992.80 g of sucrose approximately 10 minutes (temperature of 43 C. using a water bath). The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 96.26 g of cocoa butter is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 70 C. controlled by a water bath. After 120 minutes, 169.55 g of cocoa butter and 2.00 g of lecithin are added and mixed for 30 minutes. The final composition of the caramelized chocolate is as follows:
TABLE-US-00019 INGREDIENT g SUCROSE 992.80 49.59% NFDM 346.10 17.29% COCOA BUTTER 555.81 27.76% AMF 101.43 5.07% SOY LECITHIN 5.871 0.29%
Color Data of Cooked Paste
[0116]
TABLE-US-00020 COLOR SAMPLE L a b INITIAL 71.72 0.70 26.61 15 min 42.41 14.56 21.16
Final Caramelized Chocolate Color after Refining, Conching, Standardizing
[0117]
TABLE-US-00021 COLOR SAMPLE L a b 15 min 62.15 11.54 37.94
Flavor Data of Caramelized Chocolate
[0118]
TABLE-US-00022 Furfuryl 2-(5H)- Acetic acid Furfural alcohol Furanone SAMPLE ppm ppm ppm ppm 15 min 1.922 0.16 162 0.32 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol ppm ppm ppm ppm ppm <0.001 <0.001 0.21 0.099 83
Example (G5-115)Fat and Whole Milk Component Cooked
[0119] The following ingredients are mixed in a 20 qt Globe mixer for around 10 minutes.
TABLE-US-00023 INGREDIENT g WHOLE MILK POWDER 4378.13 COCOA BUTTER 2926.75 SOY LECHITHIN 48.97 ANHYDROUS MILK FAT 1283.07 TOTAL - 8636.92
[0120] The paste is transferred to a 20 qt steam-jacketed Groen kettle. The agitator of the kettle was modified for proper mixing. The heating cycle begins when 25 psi steam is applied to the kettle. The mass is cooked for 40 minutes up to a temperature of 118.8 C. Samples of this cooked paste were taken after 20, 25, 30, and 40 min of cooking. Each sample was cooled down using a 10 C. water bath while agitating.
[0121] For each of the cook levels 450.00 g of paste were mixed 660.00 g of sucrose approximately 10 minutes (temperature of 43 C. using a water bath). The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining each batch, 40.00 g of cocoa butter is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 70 C. controlled by a water bath. After 120 minutes, 82.25 g of cocoa butter is added and mixed for 30 minutes. The final composition of each of the caramelized chocolates is as follows:
TABLE-US-00024 SUCROSE 49.640% WMP 17.305% COCOA BUTTER 23.000% AMF 5.071% LECITHIN 0.194%
Color Data of the Cooked Paste at Different Cooking Times
[0122]
TABLE-US-00025 COLOR SAMPLE L a b INITIAL 81.57 1.26 20.29 20 min 77.75 0.18 27.09 25 min 72.33 3.94 32.24 30 min 65.69 7.30 32.42 40 min 51.98 13.10 31.29
Final Caramelized Chocolate Color Data
[0123]
TABLE-US-00026 COLOR SAMPLE L a b 20 min 82.94 0.27 23.68 25 min 79.90 1.63 27.90 30 min 76.11 4.16 31.54 40 min 66.36 9.24 35.69
Final Caramelized Chocolate Flavor Data
[0124]
TABLE-US-00027 Furfuryl 2-(5H)- Furfural alcohol Furanone SAMPLE ppm ppm ppm 20 min <0.01 29 0.10 25 min 0.04 51 0.27 30 min 0.11 70 0.41 40 min 0.40 109 0.85
TABLE-US-00028 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol SAMPLE ppm ppm ppm ppm ppm 20 min <0.001 <0.001 0.03 <0.001 5 25 min <0.001 <0.001 0.13 <0.001 19 30 min <0.001 <0.001 0.16 0.078 36 40 min <0.001 0.003 0.31 0.474 103
Example (CC-015)Canola Lecithin Content (2%) with Palm Kernel and Palm Oil Fats and Cocoa Liquor
[0125] According to the invention, some of the following examples use an edible fat that is not cocoa butter as an option. In addition, they can also include cocoa liquor, or chocolate liquor, in order to produce a milk chocolate-type product as opposed to a white chocolate-type product. Thus, the invention specifically includes compositions made with cocoa butter replacers, cocoa butter equivalents, and other edible fats used in place of all or a part of the cocoa butter, as well as the methods for making food products and ingredients using these edible fats. Also, the methods and compositions of the invention specifically include using cocoa solids containing ingredients, such as, for example, chocolate liquor, cocoa powder, cocoa extracts, cocoa kibble, and pressed cocoa cake, and other products used in the production of cocoa products and chocolate. Any process used to make chocolate or coatings could be used. For purposes of this invention, the following ingredients are mixed together in a Globe 8 qt mixer
TABLE-US-00029 INGREDIENT g SUCROSE 1060.000 WHOLE MILK POWDER 400.000 PALM KERNEL OIL 345.00
[0126] This composition is mixed approximately 10 minutes to increase its temperature to 43 C. using a water bath. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 16.62 g of palm kernel oil is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 45 C. controlled by a water bath. After 120 minutes, 144.38 g of palm kernel oil, 70.00 g of a fat blend of palm kernel and palm oil, 32.00 g of chocolate liquor, 20.00 g of anhydrous milk fat (AMF), and 42.60 g of canola lecithin are added and mixed for 30 minutes. The final composition of the chocolate compound is as follows:
TABLE-US-00030 INGREDIENT g SUCROSE 1060.00 49.75% WHOLE MILK POWDER 400.00 18.77% CHOCOLATE LIQUOR 32.00 1.50% PALM KERNEL OIL 506.00 23.75% PALM OIL + PALM KERNEL OIL 70.00 3.29% ANHYDROUS MILK FAT 20.00 0.94% CANOLA LECITHIN 42.60 2.00%
[0127] Only 800 g of the previous mix is transferred to a Bottom Line Technologies Caramel Cooker (0306055), with an adapted scraped-surface agitator. Heating begins when the pot is placed over the pre-heated cooker. Within 28 minutes the mass reaches a maximum temperature of 135 C. At the end of the heating cycle, the pot is placed in a 13 C. cooling water bath and the mass is cooled down to under 50 C.
TABLE-US-00031 COLOR DATA COLOR SAMPLE L a b INITIAL 64.16 5.66 15.70 28 min 56.15 9.31 24.29
Flavor Data
[0128]
TABLE-US-00032 Furfuryl 2-(5H)- Furfural alcohol Furanone SAMPLE ppm ppm ppm 28 min 1.08 127.00 1.78 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol ppm ppm ppm ppm ppm <0.001 <0.001 0.38 0.35 133.00
Example (CC-014)with Sun Flower Lecithin
[0129] Any process used to make chocolate or coatings could be used. For purpose of this invention, the following ingredients are mixed together in a Globe 8 qt mixer:
TABLE-US-00033 INGREDIENT g SUCROSE 1060.000 WHOLE MILK POWDER 400.000 PALM KERNEL OIL 314.00
[0130] This composition is mixed approximately 10 minutes to increase its temperature to 43 C. using a water bath. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, 47.62 g of palm kernel oil is added. This mixture is conched in an 8 qt Globe mixer for 120 minutes. Temperature of the mass is 45 C. controlled by a water bath. After 120 minutes, 144.38 g of palm kernel oil, 70.00 g of a fat blend of palm kernel and palm oil, 20.00 g of anhydrous milk fat (AMF), and 14.00 g of sunflower lecithin are added and mixed for 30 minutes. The final composition of the coating is as follows:
TABLE-US-00034 INGREDIENT g SUCROSE 1060.00 51.21% WMP 400.00 19.32% PALM KERNEL OIL 506.00 24.44% PALM OIL + PALM KERNEL OIL 70.00 3.38% AMF 20.00 0.97% SUNFLOWER LECITHIN 14.00 0.68%
[0131] Only 800 g of the previous mix is transferred to a Bottom Line Technologies Caramel Cooker (0306055), with an adapted scraped-surface agitator. Heating begins when the pot is placed over the pre-heated cooker. Within 40 minutes the mass reaches a maximum temperature of 138 C. At the end of the heating cycle, the pot is placed in a 13 C. cooling water bath and the mass is cooled down to under 50 C. Samples were taken during cooking at 14, 20, 25, and 30 min.
Color Data
[0132]
TABLE-US-00035 COLOR SAMPLE L a B INITIAL 83.51 1.21 11.22 14 min 77.94 1.64 21.62 20 min 66.55 7.69 28.94 25 min 59.80 9.65 27.26 30 min 53.68 11.64 27.37
Flavor Data
[0133]
TABLE-US-00036 Furfuryl 2-(5H)- Furfural alcohol Furanone SAMPLE ppm ppm ppm 14 min 0.24 74.00 0.53 20 min 1.68 117.00 2.75 25 min 2.13 147.00 4.03 30 min 1.93 168.00 3.79
TABLE-US-00037 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol SAMPLE Ppm ppm ppm ppm ppm 14 min <0.001 <0.001 0.37 <0.001 20.00 20 min <0.001 <0.001 1.15 0.21 89.00 25 min <0.001 <0.001 1.20 0.70 141.00 30 min <0.001 <0.001 0.82 1.20 200.00
ExampleGoat Milk
[0134] As used in the examples above and here, various milk products can also be used in the methods of the invention and found in the products of the invention. Dairy milk (milk unless a source is identified or the general) and compositions from dairy milk, such as whey protein, anhydrous milk fat, non-fat milk solids, non-fat dry milk, other milk extracts, as was as goat milk, almond milk, soy milk, and other milk-based products available in the art. Generally, these milk products (milk product from any source) will contain both protein and sugars. Thus, the milk product can be used alone as the source of protein and sugars for the Maillard reactions discussed here, so that no added sugar is used. However, combinations of various milk products, from whatever source, are also specifically included in the invention, as well as combinations of milk product with added sugars. Any process used to make white chocolate or white coatings could be used. For purposes of this invention, the following ingredients are mixed together in a Globe 20 qt mixer:
TABLE-US-00038 INGREDIENT g SUCROSE 2958.00 GOAT WHOLE MILK POWDER 960.00 COCOA BUTTER 905.61
This composition is mixed for approximately 10 minutes to increase its temperature to 43 C. using a halogen heat lamp. The heated mass is then refined to 20 microns using a Buhler 300 mm 3-roll refiner. After refining, the mixture is conched in a 20 qt Globe mixer for 120 minutes. Keeping the temperature of the mass at 60 C. by a halogen lamp. After 120 minutes, 1134.39 g of cocoa butter and 42 g of soy lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base is as follows:
TABLE-US-00039 INGREDIENT g SUCROSE 2958.00 GOAT WHOLE MILK POWDER 960.00 COCOA BUTTER 2040.00 SOY LECITHIN 42.00
[0135] The white chocolate is transferred to a 20 qt steam-jacketed Groen kettle. The agitator of the kettle was modified for proper mixing. The heating cycle begins when 25 psi steam is applied to the kettle. The mass is cooked for 80 minutes up to a temperature of 118.3 C. Samples of this cooked paste were taken after 30, 40, 50, 60, 70 and 80 min of cooking. Each sample was cooled down using a 10 C. water bath while agitating.
Color Results
[0136]
TABLE-US-00040 COLOR SAMPLE L* a* b* INITIAL 82.54 0.97 22.87 30 min 76.60 3.22 32.78 40 min 72.73 5.48 35.48 50 min 69.40 7.43 37.27 60 min 65.66 8.91 38.71 70 min 63.12 10.03 39.41 80 min- 60.40 11.05 40.25 final
Flavor Results
[0137]
TABLE-US-00041 Furfuryl 2-(5H)- Furfural alcohol Furanone SAMPLE ppm ppm ppm INITIAL <0.01 42 0.03 30 min 0.33 178 0.54 40 min 0.64 219 0.91 50 min 0.83 217 1.240 60 min 1.05 238 1.990 70 min 0.99 240 1.990 80 min-final 1.55 271 2.340
TABLE-US-00042 2-Hydroxy- 3-methyl-2- Furyl Me 2- cyclopenten- hydroxymethyl furoate 1-one Furaneol ketone Maltol SAMPLE ppm ppm ppm ppm ppm INITIAL <0.001 <0.001 <0.01 <0.001 27 30 min <0.001 <0.001 0.4 0.007 29 40 min <0.001 <0.001 0.61 0.030 48 50 min <0.001 <0.001 0.650 0.071 71 60 min <0.001 <0.001 0.680 0.105 90 70 min <0.001 <0.001 0.680 0.164 112 80 min- <0.001 <0.001 0.700 0.171 122 final
[0138] Example of 400 lbs. White Chocolate Process
[0139] As noted above, the white chocolate as used as a starting material in the invention is common to anyone knowledgeable in the art. Any process used to make standard of identity white chocolate, a white chocolate or white chocolate coatings, filings, or creams, or a white chocolate-type food product could be used, for example. For purposes of this invention, the following ingredients are mixed together in a Hobart 140 qt mixer:
[0140] Sucrose200.0 lbs.
[0141] Nonfat Dry Milk (NFDM)68.0 lbs.
[0142] Cocoa Butter (CB)95.9 lbs.
[0143] This composition is mixed approximately 10 minutes to increase its temperature to 110 F. using a floor heater. The heated mass is then refined to 20 microns using a Buhler 600 mm 3-roll refiner. After refining, 13.3 pounds cocoa butter is added. This mixture is conched in a 200 gal pug mill for 120 minutes. Temperature of the mass is 130 F-135 F. a closed water loop. After 120 minutes, 20.0 pounds of anhydrous milk fat (AMF) and 2.8 pounds lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base is as follows:
[0144] 50.0% sucrose
[0145] 27.3% CB
[0146] 17.0% NFDM
[0147] 5.0% AMF
[0148] 0.7% lecithin
[0149] The white chocolate had the following physical properties:
[0150] 0.60% moisture content
[0151] 0.13 water activity
[0152] 5,500 centipoise viscosity at 6.8 s1 shear rate
[0153] Exemplary Caramelization of 400 lbs. White Chocolate Process:
[0154] A white chocolate sample (400 lbs., mass temperature 115 F.) is put into a 50-gallon, scraped-surface Lee kettle with dual agitation. The caramel-chocolate process can incorporate a heating-holding under constant agitation-cooling procedure. The heating cycle begins when 25 psi steam is applied to the kettle. The white chocolate mass temperature reaches 235 F. in about 45 minutes and is held at 235 F. for an additional 40 minutes or as indicated. At the end of the heating cycle, 55 F. cooling water is applied and the mass temperature decreases to 130 F. in about 35 minutes. A decrease of one L* value unit is considered the start of flavor and color development. Generally, as known in the art, the fat-based white chocolate product does not mix with water or aqueous phases. Thus, in any aspect of this invention, the methods specifically include the step of avoiding the addition or water or aqueous solutions during the process, including for example, avoiding the use of liquid milk or liquid dairy milk.
[0155] Flavor Data from the Above 400 Lbs. Process:
TABLE-US-00043 Furfuryl 2-(5H)- Methyl 2- TIME Furfural alcohol Furanone furoate min ppm ppm ppm ppm 0 <0.01 34 <0.01 <0.001 53 0.10 33 0.26 <0.001 62 0.56 37 0.55 <0.001 71 1.23 88 1.61 <0.001 80 2.25 117 2.73 <0.001 89 3.04 128 3.60 <0.001 End of 2.71 131 3.25 <0.001 cooling 2-Hydroxy- 3-methyl- 2- Furyl cyclopenten- hydroxymethyl 1-one Furaneol ketone Maltol TIME ppm ppm ppm ppm min <0.001 <0.001 <0.001 1 0 <0.001 0.04 <0.001 8 53 <0.001 0.16 <0.001 24 62 <0.001 0.38 0.054 50 71 <0.001 0.52 0.145 81 80 <0.001 0.72 0.305 113 89 0.004 0.47 0.442 148 End of cooling
[0156] Color Data from 400 Pound Process:
TABLE-US-00044 COLOR Time L* a* b* 0 min 80.02 0.24 19.03 53 min 78.73 0.13 23.38 62 min 75.63 1.79 26.63 71 min 72.12 4.37 29.44 80 min 67.56 6.61 30.69 89 min 63.48 8.70 31.44 End of 62.00 9.54 30.56 cooling
[0157] Example of 100 lbs. White Chocolate Process
[0158] The white chocolate used in the invention is common to anyone knowledgeable in the art. Any process used to make white chocolate or white coatings could be used. For purpose of this invention, the following ingredients are mixed together in a Hobart 60 qt mixer:
[0159] Sucrose45.0 lbs.
[0160] Nonfat Dry Milk (NFDM)17.0 lbs.
[0161] Lactose5.0 lbs.
[0162] Cocoa Butter (CB)23.0 lbs.
[0163] This composition is mixed approximately 10 minutes to increase its temperature to 110 F. using a floor heater. The heated mass is then refined to 20 microns using a Buhler 600 mm 3-roll refiner. After refining, 3.3 pounds cocoa butter is added. This mixture is conched in a 20 gal pug mill for 120 minutes. Temperature of the mass is 130 F-135 F. a closed water loop. After 120 minutes, 5 pounds of anhydrous milk fat (AMF) and 0.7 pounds lecithin are added and mixed for 30 minutes. The final composition of the white chocolate base is as follows:
[0164] 45.0% sucrose
[0165] 27.3% CB
[0166] 17.0% NFDM
[0167] 5.0% AMF
[0168] 0.7% lecithin
[0169] The white chocolate had the following physical properties:
[0170] 0.60% moisture content
[0171] 0.13 water activity
[0172] 5,500 centipoise viscosity at 6.8 s1 shear rate
[0173] Exemplary Caramelization of 100 lbs. White Chocolate Process:
[0174] A white chocolate sample (100 lbs., mass temperature 105 F.) is put into a 15-gallon, scraped-surface Lee kettle with dual agitation. The caramel-chocolate process can incorporate a heating-holding under constant agitation-cooling procedure. The heating cycle begins when 25 psig steam is applied to the kettle. The white chocolate mass temperature reaches 235 F. in about 40 minutes, 246 F. in 60 minutes and is held at 246 F. for an additional 20 minutes or as indicated. At the end of the heating cycle, 55 F. cooling water is applied and the mass temperature decreases to 130 F. in about 20 minutes. A decrease of one L* value unit is considered the start of flavor and color development.
Flavor Data from the Above 100 Lbs. Process:
TABLE-US-00045 Furfuryl 2-(5H)- Methyl 2- TIME Furfural alcohol Furanone furoate mins ppm ppm ppm ppm 0 <0.01 34 <0.01 <0.001 40 0.17 37 0.19 <0.001 50 0.65 70 1.11 <0.001 60 1.96 144 1.90 <0.001 80 4.71 186 6.26 <0.001 2-Hydroxy- 3-methyl- 2- Furyl cyclopenten- hydroxymethyl 1-one Furaneol ketone Maltol TIME ppm ppm ppm ppm mins <0.001 <0.001 <0.001 1 0 <0.001 0.14 <0.001 13 40 <0.001 0.45 0.032 60 50 <0.001 0.67 0.332 149 60 0.034 0.93 1.990 301 80
[0175] Color Data from the 100 Lbs
TABLE-US-00046 COLOR Time L* a* b* 0 min 80.02 0.24 19.03 40 min 78.06 0.355 24.085 50 min 71.43 4.49 28.56 60 min 60.71 9.975 30.17 80 min 48.50 12.37 24.23
[0176] Comparative flavor data from existing commercial products. In contrast to the products made from the methods of this invention, the existing commercial products and traditional white chocolate production methods have a limited ability to vary the color and flavor markers. The data below summarizes exemplary commercial products.
TABLE-US-00047 Furfuryl 2-(5H)- Methyl Furfural alcohol Furanone 2-furoate ppm ppm ppm ppm Nestle 0.30 28 0.79 <0.001 Caramac Valrhona 0.64 228 1.06 <0.001 Dulcey 2-Hydroxy-3- methyl-2- Furyl cyclopenten- hydroxymethyl 1-one Furaneol ketone Maltol ppm ppm ppm ppm <0.001 0.04 <0.001 293 Nestle Caramac 0.010 0.08 0.063 44 Valrhona Dulcey
Color Data from Comparative Commercial Products:
TABLE-US-00048 COLOR Time L* a* b* Nestle 72.22 5.30 24.13 Caramac Valrhona 63.00 7.48 25.96 Dulcey
[0177] Flavor descriptors: As used in the art, the flavor markers referred to above and in this invention are generally described. The Table below list the representative descriptions of certain flavor markers.
TABLE-US-00049 Compound Descriptor Furfural bready, sweet, almond, fragrant, baked bread, brown, woody, nutty, caramelic almond, woody, sweet Furfuryl Alcohol bready, musty, sweet, brown caramellic, coffee alcoholic, chemical, sufuraceous, estery burnt, sweet, caramellic, brown burnt, coffee, oily, whiskey mild, warm oily, burnt 2[5H]-Furanone buttery Furaneol caramellic, sweet, cotton candy, caramel strawberry, sugar, slight burnt, brown strawberry, sweet, caramel fruity, caramel, burnt pineapple 2-Furyl hydroxymethyl natural occurrence in strawberry jam and chicory ketone root extract Maltol sweet, caramel, cotton candy, jam, fruity, baked bread sweet, cotton candy, caramellic, jammy, fruity, berry caramel, sweet, jam warm, sweet, fruity, jam
[0178] As shown in the data above and in the Figures, using the method of the invention one of skill in the art can produce a white chocolate-type food product or ingredient that possesses a desired flavor profile that differs from existing white chocolate products available. As used herein, white chocolate-type food product, and chocolate-type food product, refers to products that contain the ingredients generally used for white chocolate and chocolate under the U.S. standard of identity, but they do not necessarily comply with all the limits for all ingredients listed in the standard of identity for white chocolate or chocolate. Thus, while standard of identity white chocolate and chocolate can be made from the methods of the invention, and those products are specifically included in this invention, products falling outside the standard of identity are also specifically included in the invention. One of skill in the art is familiar with the standard if identity for various cocoa solids and cocoa butter containing food products under U.S. rules. While the flavor markers 2-Hydroxy-3-methyl-2-cyclopenten-1-one (MCP) and Methyl 2-furoate are discussed preferentially here, other flavor markers or components shown in the data above or in the Figures, such as the chromatographs of
TABLE-US-00050 Furfuryl 2(5H)- Furfural alcohol Furanone ppm ppm ppm Range 0.7-20.00 30-220 1.2-20.00 Preferred 2.50-5.00 130-180 3.50-6.00
TABLE-US-00051 Furyl hydroxymethyl Furaneol ketone Maltol ppm ppm ppm ppm Range 0.100-10.000 0.001-10.000 50-280 Preferred 0.800-2.000 0.400-2.000 130-230
TABLE-US-00052 COLOR L* a* b* Range 80-45 8-16.00 26-40.00 Preferred 66-56 9-13.00 28-32.00
[0179] The examples presented above and the contents of the application define and describe examples of the many combinations, food products or ingredients, and methods that can be produced or used according to the teachings herein. None of the examples and no part of the description should be taken as a limitation on the scope of the inventions herein as a whole, or of the meaning of the following claims.