Size-Adjustable Pet Door
20170159353 ยท 2017-06-08
Inventors
Cpc classification
E06B7/32
FIXED CONSTRUCTIONS
E05C19/16
FIXED CONSTRUCTIONS
International classification
E06B7/32
FIXED CONSTRUCTIONS
E05C19/16
FIXED CONSTRUCTIONS
E06B1/02
FIXED CONSTRUCTIONS
Abstract
A size-adjustable animal door is provided. The door includes a pair of opposing frame units configured to be secured to opposing sides of a door or other barrier. Each frame unit comprises slidably mating components that permit each frame unit to have (i) an adjustable height, (ii) an adjustable width, or (iii) both The slidably mating components of each frame unit form an opening configured to align with a pre-cut opening in a door, forming a passageway for an animal. The door also includes a flap unit fabricated from a flexible material having a series of cutting guides to facilitate the custom fitting of the flap unit in the door opening. The door also includes a pivoting connection member arranged to connect the flap unit to a horizontal, upper frame member along the first frame unit. The door may also include a panel unit that is gravitationally received in u-channels along one of the frame units to block the flap unit. A method of installing a pet door is also provided.
Claims
1. A size-adjustable pet door, comprising: a first frame unit and a second frame unit, wherein: each frame unit forms a four-sided polygon, each frame unit is configured to be secured to one side of opposing sides of a barrier, each frame unit comprises slidably mating components that permit each frame unit to have (i) an adjustable height, (ii) an adjustable width, or (iii) both; and the slidably mating components of each frame unit form a through-opening configured to generally align with an opening in the barrier; at least one mechanical fastener for securing the first and second frame units to the barrier in fixed relation; a flap unit having a series of size-cutting guides; and a connection member connecting the flap unit to the first frame unit.
2. The pet door of claim 1, wherein the slidably mating components of each frame unit comprise: four corner pieces; two opposing vertical bars slidably coupleable to the four corner pieces, forming left and right side bars; and two opposing horizontal bars also slidably coupleable to the four corner pieces, forming top and bottom bars.
3. The pet door of claim 1, wherein the slidably mating components are telescopically coupled to each other.
4. The pet door of claim 2, wherein: each of the corner pieces comprises vertical mounting recesses therein; and each of the two opposing vertical side bars comprises opposing tenons configured to be received within the vertical mounting recesses of the corner pieces to adjust the height of the pet door.
5. The pet door of claim 2, wherein: each of the corner pieces comprises horizontal mounting recesses therein; and each of the two opposing horizontal side bars comprises opposing tenons configured to be received within the horizontal mounting recesses of the corner pieces to adjust the width of the pet door.
6. The pet door of claim 5, wherein: each of the corner pieces further comprises vertical mounting recesses therein; and each of the two opposing vertical side bars comprises tenons configured to be received within the vertical mounting recesses of the corner pieces to also adjust the height of the pet door.
7. The pet door of claim 5, wherein the barrier is a door or a wall.
8. The pet door of claim 7, wherein the connection member is a pivoting connection member that pivotally connects the flap unit to an upper bar of the first frame unit.
9. The pet door of claim 8, wherein the flap unit comprises a series of vertically-oriented size cutting guides and a series of horizontally-oriented size cutting guides.
10. The pet door of claim 9, wherein: the vertically-oriented cutting guides are placed along opposing left and right side panels; and the horizontally-oriented cutting guides reside along a bottom panel.
11. The pet door of claim 9, wherein: the flap unit further comprises a central panel; the series of vertically-oriented size cutting guides includes a first series of vertically oriented size cutting guides, a central panel, and a second series of vertically-oriented size cutting guides oppositely disposed across the central panel from the first series of vertically-oriented size cutting guides; and each of the cutting guides comprises a corrugated profile such that the cutting guides are formed at least partially by corrugations in the panels.
12. The pet door of claim 9, wherein: the first frame unit comprises a ferro-magnetic element along bottom bar, and the flap unit has a magnetic connector coupled to a bottom portion of the flap unit to magnetically cooperate with the ferro-magnetic element, thereby biasing the flap unit to reside in a closed position adjacent the bottom bar of the first frame unit.
13. The pet door of claim 7, wherein: the flap unit comprises a panel; and the connection member comprises at least two u-shaped channels disposed along an outer surface of one of the frame members, the u-shaped channels being configured to gravitationally receive the panel.
14. The pet door of claim 13, wherein the panel comprises a series of vertically-oriented size cutting guides.
15. The pet door of claim 8, wherein: the connection member is a pivoting connection member that pivotally connects the flap unit to an upper bar of the first frame unit; and the pet door further comprises: a panel; and at least two u-shaped channels disposed along an outer surface of one of the frame members, the u-shaped channels being configured to gravitationally receive the panel and to substantially cover one side of the flap unit.
16. A method for installing a pet door, comprising: cutting a through-opening through a barrier; providing a size-adjustable pet door, comprising: a first frame unit and a second frame unit, wherein each frame unit comprises slidably mating components that permit each frame unit to have (i) an adjustable height, (ii) an adjustable width, or (iii) both; and a first flap unit having cutting guides; connecting the slidably mating components of each frame unit to form a first opening within each of the frame units that generally aligns with the through-opening within the barrier; cutting the first flap unit along one or more of the cutting guides to generally cover the first opening; connecting the first flap unit to the first frame unit; placing the first frame unit along a first surface of the barrier; placing the second frame unit along a second opposing surface of the barrier; and using a mechanical fastener, securing the first frame unit to the second frame unit in fixed relation to the barrier, thereby forming a passageway for an animal.
17. The method of claim 15, further comprising: removing the first flap unit from the first frame unit; removing the first and second frame units from the barrier; cutting the door to expand the through-opening in the barrier; connecting the slidably mating components of each frame unit to increase the size of the first opening to form a second opening within the frame units that aligns with the expanded through-opening of the barrier; providing a second flap unit to replace the first flap unit, the second flap unit also having cutting guides; cutting the second flap unit along one or more of the cutting guides to generally cover the second opening in the frame units; connecting the second flap unit to the first frame unit; placing the first frame unit back along the first surface of the barrier, and placing the second frame unit back along the second opposing surface of the barrier; and using a mechanical fastener, re-securing the first frame unit to the second frame unit in fixed relation to the barrier, thereby re-forming the passageway for an animal.
18. The method of claim 17, wherein the barrier is a door or a wall.
19. The method of claim 18, wherein the first flap unit comprises (i) a central panel, (ii) left and right side panels, and (iii) a bottom panel, or (iv) both left and right side panels and a bottom panel.
20. The method of claim 18, wherein the animal door further comprises: a pivoting connection member arranged to pivotally connect the flap unit to a horizontal, upper frame member along the first frame unit.
21. The method of claim 20, wherein: the first frame unit comprises a ferro-magnetic element along a bottom bar of the first frame unit, and the flap unit has a magnetic connector coupled to a bottom portion of the flap unit to magnetically cooperate with the ferro-magnetic element, thereby biasing the flap unit to reside in a closed position adjacent the bottom bar of the first frame unit.
22. The method of claim 18, wherein the cutting guides comprise a series of creases that form vertical cutting guides.
23. The method of claim 20, wherein: the pet door further comprises a first panel, and at least two u-shaped channels disposed along an outer surface of one of the frame members, the u-shaped channels being configured to gravitationally receive the first panel; and the method further comprises: gravitationally placing the first panel into the u-shaped channels to substantially cover one side of the first flap unit and to block the passageway.
24. The method of claim 18, wherein the first flap is a first panel; the second flap is a second larger panel; and the steps of connecting the first flap unit to the first frame unit and connecting the second flap unit to the first frame unit comprise gravitationally releasing the respective flap units down into the channels to block the passageway.
25. The method of claim 18, wherein the slidably mating components of each frame unit comprise: four corner pieces, two opposing vertical side bars slidably coupleable to the four corner pieces, forming left and right side bars; and two opposing horizontal side bars slidably coupleable to the four corner pieces, forming top and bottom bars.
26. A size-adjustable pet door adapted to be mounted to a structural barrier having a through-opening, comprising: a first frame unit having a first pair of length-adjustable vertical bar members and a first pair of length-adjustable horizontal bar members which define a first frame unit opening; a second frame unit having a second pair of length-adjustable vertical bar members and a second pair of length-adjustable horizontal bar members which define a second frame unit opening; a fastener coupling the first frame unit and the second frame unit to the structural barrier, and a flap unit coupled to one of the first and second frame units, the flap unit having a series of vertical cutting guides and one or more horizontal cutting guides, whereby the first and second frame units may each be varied in size by adjusting the length of the length-adjustable vertical bar members and the length-adjustable horizontal bar members to conform with the size of the barrier through-opening, and the size of the flap may be adjusted for the size of the opening formed by the first and second frame units by removing portions of the flap through cutting along the series of vertical cutting guides and/or the one or more horizontal cutting guides.
27. The pet door of claim 26, wherein the structural barrier is a door or a wall.
28. The pet door of claim 27, wherein the flap unit is pivotally connected to the first frame unit along an upper horizontal bar member.
29. The pet door of claim 28, further comprising: a panel unit configured to be releasably connected to the first frame unit by gravitationally releasing the panel unit into two or more channels disposed along an outer surface of the first frame unit.
30. The pet door of claim 27, wherein the flap unit is a panel unit configured to be releasably connected to the first frame unit by gravitationally releasing the panel unit into two or more channels disposed along an outer surface of the first frame unit.
31. The size-adjustable pet door of claim 27, wherein: the first pair of length-adjustable vertical bar members includes a first pair of vertical side bars and four floating corner pieces configured to be slidably coupled to the first pair of vertical side bars; the first pair of length-adjustable horizontal bar members includes a first pair of horizontal side bars also configured to be slidably coupled to the four first corner pieces; the second pair of length-adjustable vertical bar members includes a second pair of vertical side bars and four second corner pieces configured to be slidably coupled to the second pair of vertical side bars; the second pair of length-adjustable horizontal bar members includes a second pair of horizontal side bars configured to be slidably coupled to the four second corner pieces.
32. The size-adjustable pet door of claim 31, wherein: each side bar of the first pair of vertical side bars has a central portion and two oppositely disposed tenons; each side bar of the first pair of horizontal side bars has a central portion and two oppositely disposed tenons; each side bar of the second pair of vertical side bars has a central portion and two oppositely disposed tenons; each side bar of the second pair of horizontal side bars has a central portion and two oppositely disposed tenons; and each of the first and second corner pieces has recesses configured to receives the tenons of either the first or second pair of vertical side bars or the first or second pair of horizontal side bars.
33. The size adjustable pet door of claim 31 wherein the flap unit comprises: a central panel, and left and right side panels extending from opposite sides of the central panel; vertical cutting guides placed along each of the left and right side panels; a bottom panel extending from a bottom of the central panel; and horizontal cutting guides placed along the bottom panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] So that the manner in which the present inventions can be better understood, certain illustrations, charts and/or flow charts are appended hereto. It is to be noted, however, that the drawings illustrate only selected embodiments of the inventions and are therefore not to be considered limiting of scope, for the inventions may admit to other equally effective embodiments and applications.
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
Definitions
[0057] As used herein, the term corrugated refers to any sinusoidal contour, or a ridges-and-trough contour.
[0058] As used herein, the term crease refers to any linearly indented feature or trough along a profile. The crease may or may not be perforated.
[0059] As used herein, the term slidably mating includes any telescoping configuration, or mortise-and-tenon configuration wherein one member receives at least a portion of another member.
[0060] As used herein, the term pivoting includes the use of a flexible or compliant member attached to a fixed member using fixed hardware.
[0061] For purposes of the present disclosure, it is noted that spatially relative terms, such as up, down, right, left, beneath, below, lower, above, upper and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over or rotated, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the exemplary term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
DESCRIPTION OF SELECTED SPECIFIC EMBODIMENTS
[0062]
[0063] Referring specifically to the first frame unit 200B, the first frame unit 200B comprises four separate floating corner pieces. The corner pieces include two upper floating corner pieces 110B and two lower floating corner pieces 115B. Each corner piece 110B, 115B defines a body forming a right angle, with each body having opposing right angle ends.
[0064] The first frame unit 200B also includes four bars. The bars include left and right opposing side bars 125B, and top and bottom bars 120B. The left and right side bars 125B are of the same length, and the top and bottom bars 120B are of the same length. In one aspect, the left and right side bars 125B and the top and bottom bars 120B are all of the same length. The top bar includes a flap mounting flange 325 having flap mounting holes 328 there through.
[0065] The left, right, top and bottom bars 125B and 120B, respectively, connect to corresponding generally right angle ends of the corner pieces 110B, 115B through slidable or telescopic connections, shown in the drawings as mortise-and-tendon type connections, to form right and left length adjustable bar members, and top and bottom length adjustable bar members. In the illustrative arrangement of
[0066] It is understood that the mortise-and-tenon arrangement may be reversed. In this respect, the tenons may reside at the right angle ends of the corner pieces 110B, 115B, while the mortise openings may reside at opposing ends of the side bars 120B and 125B. This is demonstrated in connection with animal door 600, shown in
[0067] It is observed here that the second frame unit 200A is formed generally of the same slidable or telescopic components. Thus, floating corner pieces 110A, 115A correspond to floating corner pieces 110B, 115B; left and right side bars 125A correspond to left and right side bars 125B, and top and bottom bars 120A correspond to top and bottom bars 120B, thereby forming right and left bar members as well as top and bottom bar members.
[0068] The first 200B and second 200A frame units are designed to be coupled to each other so as to be fixedly attached to a structure, such as a residential door or wall.
[0069] In order to secure the first 200B and second 200A frame units to the residential door 250, one or more mechanical connectors 117 is provided, which are shown in the drawings in the form of bolts 117. In the arrangement of
[0070] The animal door 100 also includes a flap unit 350 coupled to the first and second frame units 200B and 200A. The flap unit 350 is pivotally secured to the first frame unit 200B. Of course, it is understood that the flap unit 350 may alternatively be attached to the second frame unit 200A inasmuch as the first 200B and second 200A frame units are essentially interchangeable.
[0071] The flap unit 350 defines a flexible, planar surface fabricated from a pliable material such as polyethylene, natural rubber, polypropylene, iso-propylene or other elastomeric material.
[0072] The flap unit 350 includes a central panel 310 and two oppositely disposed side panels 320 extending laterally from the central panel 310. The central panel 310 has a top edge with three mounting holes 312 there through which are configured to align with flap mounting holes 328 within the flap mounting flange 325. (The flap mounting flange 325 extends down from upper bar 120B.) Each of the side panels 320 has a corrugated profile, forming a series of vertical creases 322. The corrugated profile of the side panels 320 allows the flap unit 350 to maintain an inherent spring property, biasing the central panel 310 outwardly when compressed.
[0073] The flap unit 350 further includes a bottom panel 330 extending downwardly from the central panel 310. The bottom panel 330 likewise includes a corrugated, or ridged, profile forming horizontal creases 332. Of interest, the left and right side panels 320 bound opposing ends of the bottom panel 330.
[0074] The creases in the left, right panels 320 and the bottom panel 330 form vertical and horizontal cutting guides, respectively, for the pet owner, or the pet door installer. In this way, the flap unit 350 may be cut to conform to the selected size of the opening 150 provided by the positioning of frame units 200B, 200A. It is understood that if the dimensions of the opening 150 are changed after installation, such as when a pet grows to a larger size or when a new pet is acquired, a new flap unit 350 will need to be cut and installed should the new opening 150 be longer and/or wider than the size of the original opening.
[0075] The flap unit 350 also includes a connection bar 316 having three mounting holes 318 therein. The mounting holes 318 are configured to align with central flap mounting holes 312. As such, mechanical fasteners, such as mounting bolts or screws 314 are passed through the flap mounting holes 328 of the flap mounting flange 325, through the mounting holes 312 of central panel 310, and threaded into mounting holes 318 of the central bar 316 to pivotally secure the flap unit 350 to the first frame unit 200B.
[0076] Lastly, the flap unit 350 includes a magnetic element 335 that engages the bottommost ridge of the bottom panel 330. The magnetic element 335 is magnetically drawn to a ferro-magnetic element 336 disposed in bottom bar 120B to bias the flap unit 350 to a flap closed position.
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086] Each frame unit 700A, 700B offers two upper floating corner pieces 610A, 610B and two lower floating corner pieces 615A, 615B. In addition, each frame unit 700A, 700B offers opposing horizontal (or upper and lower) bars 620A, 620B. Each frame unit 700A, 700B also offers opposing vertical (or side) bars 625A, 625B. As with door 100 of
[0087] The left and right (625) and the top and bottom (620) bars, respectively, connect to corresponding generally right angle ends of the corner pieces 610B, 615B through slidable or telescopic connections, shown in the drawings as mortise-and-tenon type connections. This forms right and left length adjustable bar members, and top and bottom length adjustable bar members. In the illustrative arrangement of
[0088] The horizontal tenons of the corner pieces 610, 615 are shown at 623A, 623B, while the vertical tenons of the corner pieces 610, 615 are shown at 627A, 627B.
[0089] As noted, the animal door 600 of
[0090] The first 700B and second 700A frame units are designed to be coupled to each other so as to be fixedly attached to a structure, such as a residential wall.
[0091] In order to secure the first 700B and second 700A frame units to the residential wall 750, one or more mechanical connectors 617 is provided, which are shown in the drawings in the form of bolts 617. In the arrangement of
[0092]
[0093]
[0094]
[0095]
[0096] In any of these arrangements 800B, 800C and 800D, the panel unit 900 will need to be cut-to-size by the owner. This may be done by cutting along pre-fabricated corrugations or creases, or by following cutting lines.
[0097]
[0098]
[0099]
[0100] Based on the above description of the pet doors 100, 600 and their components, a method for installing a pet door is also provided herein. In one aspect, the method includes cutting a through-opening through a door. The through-opening is preferably sized to accommodate a pet dog of a particular size. Thus, the method may also include the step of determining a first size of a pet, wherein the through-opening accommodates the first size of the pet.
[0101] The method next includes providing a size-adjustable pet door. The pet door may be in accordance with the pet door as described above in its various embodiments. The pet door will have a first frame unit and a second frame unit, with each frame unit forming a four-sided polygon. Each frame unit comprises slidably mating components that permit each frame unit to have (i) an adjustable height, (ii) an adjustable length, or (iii) both. The pet door will also have a first flap unit fabricated from a polymeric material.
[0102] The method further includes sliding the slidable components of each frame unit to form a first opening. The first opening generally aligns with the through-opening of the door.
[0103] The method also includes cutting the first flap unit along the cutting guides to generally match the first opening, and then pivotally connecting the first flap unit to the first frame unit. Preferably, the pivoting connection is across an upper side bar of the first frame unit.
[0104] The method additionally includes placing the first frame unit along a first surface of the door, and placing the second frame unit along an oppositely disposed second surface of the door. Using a mechanical fastener, the first frame unit is secured to the second frame unit in fixed relation to the door. In this way, a passageway for an animal is formed.
[0105] In one embodiment, the method further comprises: [0106] determining a second size of the pet after a period of time; [0107] removing the first flap unit from the first frame unit; [0108] removing the first and second frame units from the door; [0109] cutting the door to expand the through-opening in the door and to accommodate the second size of the pet; [0110] sliding the slidable components of each frame unit to form a second opening within the frame units that aligns with the expanded through-opening of the door; [0111] providing a second flap unit to replace the first flap unit, the second flap unit also having cutting guides; [0112] cutting the second flap unit along the cutting guides to generally match the opening in the frame units; [0113] pivotally connecting the second flap unit to the first frame unit; [0114] placing the first frame unit back along the first surface of the door, and placing the second frame unit back along the second opposing surface of the door; and [0115] using a mechanical fastener, re-securing the first frame unit to the second frame unit in fixed relation to the door, thereby re-forming the passageway for an animal.
[0116] In this way, the same frame units may be used as a pet grows. Of course, these additional steps can be repeated to expand the through-opening to accommodate a third determined size of the pet. The only change in hardware that is needed is a new flap unit and, alternatively or in addition, a new panel unit.
[0117] Variations of the pet door and the method of installing such may fall within the spirit of the claims, below. It will be appreciated that the inventions are susceptible to modification, variation and change without departing from the spirit thereof.