Semiconductor device having sufficient process margin and method of forming same
09673195 ยท 2017-06-06
Assignee
Inventors
- Man-Hyoung Ryoo (Sungnam-si, KR)
- Gi-Sung Yeo (Seoul, KR)
- Si-Hyeung Lee (Seoul, KR)
- Gyu-Chul Kim (Sungnam-si, KR)
- Sung-Gon Jung (Seoul, KR)
- Chang-Min Park (Seoul, KR)
- Hoo-Sung Cho (Seoul, KR)
Cpc classification
Y10S257/903
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10D89/00
ELECTRICITY
International classification
H01L27/02
ELECTRICITY
H01L27/088
ELECTRICITY
Abstract
According to some embodiments of the invention, a substrate doped with a P type impurity is provided. An N type impurity is doped into the substrate to divide the substrate into a P type impurity region and an N type impurity region. Active patterns having a first pitch are formed in the P type and N type impurity regions. Gate patterns having a second pitch are formed on the active patterns in a direction substantially perpendicular to the active patterns. Other embodiments are described and claimed.
Claims
1. A semiconductor device comprising: memory cell array including active patterns and gate patterns, the active patterns including a first linear active pattern and a second linear active pattern neighboring the first linear active pattern, the first linear active pattern having a first width in a first direction, the two neighboring first and second linear active patterns spaced apart from each other by a first distance in the first direction, and the gate patterns including a first linear gate pattern and a second linear gate pattern neighboring the first linear gate pattern, the gate patterns disposed on the active patterns in a second direction substantially perpendicular to the first direction, the first linear gate pattern having a second width in the second direction, the two neighboring first and second linear gate patterns spaced apart from each other by a second distance in the second direction, wherein the sum of the first width and the first distance is substantially the same as the sum of the second width and the second distance.
2. The semiconductor device of claim 1, wherein the active patterns are disposed in P type or N type impurity regions as part of a unit cell region of the memory cell array.
3. The semiconductor device of claim 2, wherein the first and second linear active patterns are disposed substantially in parallel.
4. The semiconductor device of claim 3, wherein the first and second linear gate patterns are disposed substantially in parallel.
5. An SRAM device comprising: a memory cell array including a unit cell, the unit cell comprising a PMOS transistor having an N type well in which an N type impurity region is formed and an NMOS transistor having a P type well in which a P type impurity region is formed; active patterns disposed in the P type or N type impurity regions; the active patterns including a first linear active pattern and a second linear active pattern neighboring the first linear active pattern, the first linear active pattern having a first width in a first direction, the two neighboring first and second linear active patterns spaced apart from each other by a first distance in the first direction; and the gate patterns including a first linear gate pattern and a second linear gate pattern neighboring the first linear gate pattern, the gate patterns disposed on the active patterns in a second direction substantially perpendicular to the first direction, the first linear gate pattern having a second width in the second direction, the two neighboring first and second linear gate patterns spaced apart from each other by a second distance in the second direction, wherein the sum of the first width and the first distance is substantially the same as the sum of the second width and the second distance.
6. The SRAM device of claim 5, further comprising: an insulating layer formed on the active patterns and the gate patterns; and contacts disposed through the insulating layer for electrically connecting the active and gate patterns.
7. The SRAM device of claim 6, wherein at least one contact is disposed on the first linear active pattern, and at least one contact is disposed on the first linear gate pattern.
8. The SRAM device of claim 6, wherein the contacts comprise 8 contacts disposed along a rectangular boundary of the unit cell.
9. The SRAM device of claim 8, wherein 3 contacts are disposed along a first longer side of the rectangular boundary of the cell, and 3 contacts are disposed along a second longer side of the rectangular boundary of the cell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features and advantages of the invention will become readily apparent by reference to the following detailed description when considered in conjunction with the accompanying drawings.
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(13) The invention will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the thickness of layers and regions are exaggerated for clarity. Like numbers refer to similar or identical elements throughout. It will be understood that when an element such as a layer, region or substrate is referred to as being on or onto another element, it can be directly on the other element or intervening elements may also be present.
(14) Hereinafter, a semiconductor device according to several embodiments of the invention will be described and illustrated in detail.
(15) A semiconductor device generally includes a data input/output interface, a cell array on which memory cells are disposed, an address recorder, and a controller for controlling writing/reading of a data. A plurality of cells is formed in the cell array to form cell regions.
(16) Each unit cell region includes a P type impurity region into which a P type impurity is implanted and an N type impurity region into which an N type impurity is implanted.
(17) In the P type and N type impurity regions, active patterns including first and second patterns that have a first pitch are disposed. Here, the first pitch represents a distance between a first side of the first pattern and a first side of the second pattern adjacent to the first pattern.
(18) On the active patterns, a number of gate patterns having a second pitch are disposed. The gate patterns are disposed in a direction substantially perpendicular to the active patterns. The first pitch may be substantially identical to the second pitch.
(19) A first side of the cell region has a length substantially equal to an integral multiple of the first pitch. A second side of the cell region substantially perpendicular to the first side has a length substantially equal to an integral multiple of the second pitch. Here, the first side is substantially perpendicular to the active patterns. The second side is substantially parallel to the active patterns.
(20) Hereinafter, a method of manufacturing a semiconductor device is illustrated in detail.
(21) A cell region is disposed in a cell array of a substrate doped with a P type impurity. An N type impurity is implanted selectively into a first region of the cell region to form an N type impurity region. Accordingly, a second region of the cell region except for the first region is a P type impurity region.
(22) Active patterns having a first pitch are formed in the N type and P type impurity regions. In particular, a first photoresist pattern having the first pitch is formed on the cell region so that the first photoresist pattern may cover an active region of the cell region. The substrate is etched using the photoresist pattern as an etching mask to form a trench. The trench is filled with a field oxide layer to form the active patterns and field patterns.
(23) Gate patterns having a second pitch are formed in a direction perpendicular to and on the active patterns. Particularly, a gate oxide layer is formed on the active patterns of the substrate. A conductive layer is formed on the gate oxide layer. A second photoresist pattern having the second pitch is formed on the conductive layer. The conductive layer and the gate oxide layer are etched using the second photoresist pattern as an etching mask to form the gate patterns having the second pitch. Here, the first pitch may have substantially identical to the second pitch. On the contrary, the first pitch may be different from the second pitch.
(24) After the active patterns are formed, the unit cell region of a semiconductor device is determined. A first side of the unit cell region has a length substantially equal to integer times of the first pitch. A second side of the unit cell region substantially perpendicular to the first side has a length substantially equal to integer times of the second pitch. Here, the first side is substantially perpendicular to the active patterns. The second side is substantially parallel to the active patterns.
(25) Finally, a semiconductor device is manufactured by performing a doping process for forming source/drain regions, a process for forming an insulating interlayer, and a process for forming a contact, etc.
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(27) An SRAM cell includes first and second pass transistors for electrically connecting first and second bit lines to first and second memory cell nodes, a PMOS type pull-up transistor electrically connected between the first memory cell node and a positive supply voltage, and an NMOS type pull-down transistor electrically connected between the first memory cell node and a negative supply voltage. The SRAM cell further includes another PMOS type pull-up transistor electrically connected between the positive supply voltage and the second memory cell node, and another NMOS type pull-down transistor electrically connected between the second memory node and the negative supply voltages.
(28) That is, the full CMOS type SRAM cell includes both NMOS type transistors and PMOS type transistors. Accordingly, the active patterns are formed to provide the regions in which the PMOS type transistors and the NMOS type transistors are formed in the one SRAM cell.
(29) Referring to
(30) A P type well corresponding to a well of the NMOS transistor is formed in the unit cell region C. A P type impurity is implanted into the P type well. An N type well corresponding to a well of the PMOS transistor is also formed in the cell region C. An N type impurity is implanted into the N type well.
(31) Linear active patterns 102 are disposed at a distance of the same first pitch P1 from each other on the N type and P type wells. Here, the first pitch P1 indicates the shortest distance between a first side of a first linear active pattern and a first side of a second linear active pattern adjacent to the first linear active pattern.
(32) Also, a plurality of gate patterns 104 are formed at a distance of the same second pitch P2 from each other on active patterns 102. The gate patterns 104 are disposed in a direction substantially perpendicular to the active patterns 102. The gate patterns 104 include a gate oxide layer (not shown) and a conductive layer (not shown) formed on the gate oxide layer. The gate patterns 104 are provided to function as gate electrodes of the PMOS and NMOS transistors.
(33) Here, the first pitch P1 may have a size substantially identical to the second pitch P2. Alternatively, the first pitch P1 may be different from the second pitch P2.
(34) A first side L1 of the cell region C has a length substantially equal to an integral multiple of the first pitch P1. A second side L2 of the cell region C substantially perpendicular to the first side L1 has a length substantially equal to an integral multiple of the second pitch P2. Here, the first side L1 is substantially perpendicular to the active patterns 102. The second side L2 is substantially parallel to the active patterns 102.
(35) An insulating interlayer (not shown) is formed on the active patterns 102 and the gate patterns 104. Contacts (not shown) are formed through the insulating interlayer. The contacts include a bit line contact electrically connected to the bit lines, a pass gate contact formed on a surface of the gate patterns 104 of the first and second pass transistors, a positive supply voltage contact, and a negative supply voltage contact.
(36) Additionally, although there are not shown in drawings, a word line is connected to the pass gate contact. A positive supply voltage line is connected to the positive supply voltage contact. Also, a negative supply voltage is connected to the negative supply voltage contact.
(37)
(38) Referring to
(39) Referring to
(40)
(41) The silicon nitride layer (not shown) is etched using the first photoresist pattern as an etching mask to form a silicon nitride layer pattern (not shown). The pad oxide layer and the substrate are etched using the silicon nitride layer pattern as a hard mask to form a trench (not shown) defining a field region in the substrate. The trench is filled with a silicon oxide layer (not shown). The silicon oxide layer is polished to expose the pad oxide layer.
(42) The silicon nitride layer pattern and the pad oxide layer are removed to form field patterns 100 and active patterns 102. By the above-described process, the active patterns 102 having the first pitch P1 and substantially parallel to each other are formed.
(43) The active patterns 102 define a unit cell region C. The cell region C has a first side and a second side substantially perpendicular to the first side. The first side is substantially perpendicular to the first pitch P1. The first side has a length L1 substantially equal to all integral multiple of the first pitch P1. The length L2 of the second side is shorter than the length L1 of the first side.
(44) Referring to
(45) Further, a photoresist layer (not shown) is formed on the metal silicide layer. The photoresist layer is exposed and developed using a second exposure mask, which is illustrated in
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(47) Returning to
(48) Referring to
(49) A photoresist layer (not shown) is formed on the insulating interlayer. The photoresist layer is exposed and developed using a third exposure mask, which is illustrated in
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(51) Although light is irradiated through the dummy contact patterns 44 onto portions of the photoresist layer, the portions of the photoresist layer are not developed. Thus, the portions of the photoresist layer are not patterned. However, the dummy contact patterns 44 give a proximity effect to the contact patterns 42 adjacent to the dummy contact patterns 44 so that the third photoresist pattern has uniform openings.
(52) The dummy contact patterns 44 are disposed in spaces between the contact patterns 42 that have a wide pitch. The pitches between the contact patterns 42 in the X and Y directions have a length substantially equal to an integral multiple of the minimum pitch in the corresponding direction, respectively. Thus, the dummy contact patterns 44 are interpositioned such that a pitch between the dummy contact pattern 44 and the contact pattern 42 is substantially similar to the minimum pitch between the contact patterns 42. Therefore, the entire patterns including the dummy contact patterns 44 and the contact patterns 42 are regularly disposed. As a result, exposure conditions in a space between the contact patterns 42 having a relatively narrow pitch and in a space between the contact patterns 42 having relatively wide pitch are similar so that the third photoresist pattern has the uniform openings.
(53) Returning to
(54) Here, pitches between the contact holes 110 in an X direction have a length substantially equal to an integral multiple of a minimum pitch between the contact holes 110 in the X direction. Pitches between the contact holes 110 in a Y direction have a length substantially equal to an integral multiple of a minimum pitch between contact holes 110 in the Y direction.
(55) The contact holes 110 are filled with a conductive layer therein. The conductive layer is planarized to form contacts. The contacts include bit lines, bit line contacts electrically connected to the bit lines, pass gate contacts formed on a surface of the gate patterns 104 of the first and second pass transistors, positive supply voltage contacts, and negative supply voltage contacts.
(56) Additionally, a word line is connected to the pass gate contact. A positive supply voltage line is connected to the positive supply voltage contact. A negative supply voltage is connected to the negative supply voltage contact.
(57) According to the above described embodiments for forming the SRAM cell, a margin of the processes increases.
(58)
(59) The exposure equipment used in this simulation had a numerical aperture of about 0.78 and an annular illuminator having a diameter of about 0.72 mm to 0.92 mm.
(60) The photoresist pattern in
(61)
(62) The photoresist pattern in
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(64) The photoresist pattern in
(65) From the above experimental results, it should be noted that, when the pitches are non-uniform, it is very difficult to normally form the photoresist pattern due to a low focus margin.
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(67) The exposure equipment used in this experiment had a numerical aperture of about 0.78 and an annular illuminator having a diameter of about 0.72 mm to 0.92 mm.
(68) The photoresist pattern in
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(70) The photoresist pattern in
(71) Also,
(72) The photoresist pattern in
(73) From the above experimental results, it should be noted that, because the focus margin is increased when the pitches are uniform, it is easy to normally form the active photoresist pattern and the ability to shrink the resulting pattern is thereby increased.
(74)
(75) In
(76) The photoresist pattern in
(77)
(78) In
(79) The photoresist pattern in
(80)
(81) In
(82) The photoresist pattern in
(83) Thus, according to embodiments of the invention, a semiconductor device having an increased margin of a photolithography process may be manufactured, and the resulting semiconductor device may be highly integrated by shrinking a cell size of the semiconductor device.
(84) The invention may be practiced in many ways. What follows are exemplary, non-limiting descriptions of some embodiments of the invention.
(85) A semiconductor device in accordance with some embodiments of the invention includes a P type impurity region and an N type impurity region provided on a substrate, active patterns, and gate patterns. The active patterns are disposed to have a first pitch from each other in the P type and N type impurity regions. The gate patterns are disposed in a direction substantially perpendicular to and on the active patterns to have a second pitch between them.
(86) In a method of manufacturing a semiconductor device in accordance with other embodiments of the invention, a substrate doped with a P type impurity is provided. An N type impurity is doped into the substrate to divide the substrate into a P type impurity region and an N type impurity region. Active patterns having a first pitch are formed in the P type and N type impurity regions. Gate patterns having a second pitch are formed in a direction substantially perpendicular to the active patterns and on the active patterns.
(87) An SRAM device in accordance with other embodiments of the invention includes an N type well and a P type well provided on a substrate. Active patterns having a first pitch are disposed in the N type and P type wells. Gate patterns having a second pitch are disposed in a direction substantially perpendicular to the active patterns and on the active patterns.
(88) In a method of manufacturing an SRAM device in accordance with still other embodiments of the invention, a substrate doped with a P type impurity is provided. An N type impurity is doped into the substrate to divide the substrate into a P type well and an N type well. Active patterns having a first pitch are formed in the P type and N type wells. Gate patterns having a second pitch are formed in a direction substantially perpendicular to the active patterns and on the active patterns.
(89) According to embodiments of the invention, a semiconductor device having an increased margin of a photolithography process may be formed. Because it is easy to shrink the cell size of such a semiconductor device, the semiconductor device may be highly integrated.
(90) Furthermore, a failure rate in manufacturing the semiconductor device on the photolithography process is reduced so that the manufacturing yield of the semiconductor device may increase.
(91) Having described preferred embodiments of the invention, it is noted that modifications and variations can be made by persons skilled in the art in light of the above teachings. It is therefore to be understood that changes may be made to the particular embodiments of the invention disclosed that are nevertheless still within the scope and the spirit of the invention as defined by the appended claims.