Chamfering machine for providing optimal operation condition during operation of cutting surface of circular material and surface cutting method

Abstract

Disclosed is a chamfering machine which enables a smooth cutting operation by allowing a workpiece to be fixed to a position corresponding to an optimal cutting condition. The chamfering machine comprises a cutting position groove, which is formed in the bottom surface of an upper guide, and into which a part of the outer circumferential surface of a workpiece is inserted, wherein the central part of the cutting position groove is formed to correspond to the cutting end of a chamfering cutter. The machining method is configured such that the chamfering cutter enters perpendicular to a centerline direction of a circular material and, after entering while cutting, to a point where the cutting end of a cutting tip is in line with the centerline, rotates a tubular material or revolves the chamfering cutter around the tubular material and thus can cut the surface of the circular material.

Claims

1. A chamfering machine comprising: a chamfering machine body; a rotating chamfering cutter disposed in the chamfering machine body, the rotating chamfering cutter including a cutting tip disposed at an outer circumferential surface of the rotating chamfering cutter; an upper guide disposed in the chamfering machine body, the upper guide having a surface perpendicular to a rotating axis of the rotating chamfering cutter; and a cutting position groove concaved from the surface of the upper guide, the cutting position groove extending perpendicular to the rotating axis of the rotating chamfering cutter, wherein the cutting position groove is configured to receive a circular material along a central portion of the cutting position groove in parallel with a central axis of the circular material, and wherein the axis of the rotating chamfering cutter is disposed at one side of the central portion of the cutting position groove, and, when the rotating chamfering cutter rotates, the cutting tip of the rotating chamfering cutter is configured to be aligned with the central portion and simultaneously not to pass through the other side of the central portion of the cutting position groove.

2. The chamfering machine of claim 1, wherein the cutting position groove has rounded opposite ends.

3. The chamfering machine of claim 1, wherein the cutting position groove has a triangular sectional shape.

4. The chamfering machine of claim 3, further comprising: a lower guide perpendicularly connected to the upper guide, wherein the lower guide has curved semicircular guide holes, and a pair of guide rolls are coupled with the guide holes in such a manner that the guide rolls can be selectively held by the guide holes.

5. The chamfering machine of claim 2, wherein the cutting position groove has a triangular sectional shape.

6. The chamfering machine of claim 5, further comprising: a lower guide perpendicularly connected to the upper guide, wherein the lower guide has curved semicircular guide holes, and a pair of guide rolls are coupled with the guide holes in such a manner that the guide rolls can be selectively held by the guide holes.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The foregoing and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings in which:

(2) FIG. 1 illustrates a generally used chamfering machine;

(3) FIG. 2 illustrates views showing works which can be performed using the chamfering machine shown in FIG. 1;

(4) FIG. 3 illustrates views showing a process of cutting a surface of a tubular material or bar material;

(5) FIG. 4 illustrates views for showing a problem in the process of cutting a surface of a tubular material or bar material;

(6) FIG. 5 is a view for showing the problem presented in FIG. 4 in more detail;

(7) FIG. 6 is a view showing a state in which the face cutting work has been progressed more than FIG. 5;

(8) FIG. 7 is a view showing a chamfering machine arranged in order to solve the problem shown in FIGS. 4 to 6;

(9) FIG. 8 is a view showing a problem which cannot be solved by even the chamfering machine shown in FIG. 7;

(10) FIG. 9 is a perspective view showing a chamfering machine according to the present disclosure;

(11) FIG. 10 is a view taken from the upper side of an upper guide in order to describe the function of the chamfering machine according to the present disclosure;

(12) FIG. 11 is a view showing an optimum operation state of a chamfering machine according to the present disclosure; and

(13) FIG. 12 illustrates views showing an example of a method of cutting a surface of a circular material according to the present disclosure.

BEST MODE

Mode for Invention

(14) Hereinafter, a chamfering machine for providing an optimal work condition according to an exemplary embodiment of the present disclosure will be described with reference to the accompanying drawings.

(15) Referring to FIG. 9, as described in the background, a chamfering machine 100 according to the present disclosure includes a chamfering machine body 10, a chamfering cutter 12 which is installed to the chamfering machine body 10 and rotates at a high speed, and guides 110 and 120 which are coupled to a lower part of the chamfering machine body 10 and have a shape of the letter L. Further, in consideration that the chamfering work is a manual work performed by applying force to the machine, an auxiliary grip 30 attached to the chamfering machine body 10 may be further used.

(16) The chamfering machine 100 according to the present disclosure is characterized in that it can present an optimum cutting position at which a circular material is to be cut by the chamfering cutter 12 and can provide an optimum work condition for the apparatus.

(17) The guides include an upper guide 110 extending in parallel to the chamfering cutter 12 and a lower guide 120 extending perpendicularly to the chamfering cutter 12. The upper guide 110 has a cutting position groove 112 formed thereon and the lower guide 120 has guide rolls 130 moving along an arcuate route.

(18) First, the cutting position groove 112 is a concave portion formed on the lower surface of the upper guide 110. When a circular material, such as a tubular material or a bar material, is processed, the circular material is tightly seated in the cutting position groove 112 so that the circular material is held to a certain degree.

(19) As shown in FIG. 10, the cutting position groove 112 is formed such that the central portion of the cutting position groove 112 is aligned with the distal end of the cutting tip of the chamfering cutter 12. The reason why the cutting position groove 112 is formed at the above position is in order to make the highest end of a circular material (p), such as tubular material or bar material, be aligned with the center of the cutting position groove 112, that is, to make the highest end of the circular material be aligned with the distal end of the cutting tip of the cutting position groove 112 when the circular material has been tightly seated in the cutting position groove 112.

(20) Every processing has the best efficiency and the best processing quality when a processing machine enters a workpiece in parallel to the workpiece and a cutter perpendicularly meets the workpiece. However, there has been no effort to find such a cutting position and only entry of a cutting tip with a desired thickness has been considered in the conventional chamfer machine or chamfering method.

(21) That is, in the prior arts, a worker roughly aligns the chamfering cutter 12 and the cut portion of the circular material (p) while viewing positions of them by his or her naked eye and uses a guide roll in order to hold the positions. As a result, it is impossible to achieve a precise surface cutting of a circular material by the conventional methods, and the conventional chamfering has been mostly used in chamfering or surface cutting of a flat surface or only chamfering of a circular material.

(22) However, if the processing can be performed in the state where the cutting end of the cutting tip is aligned with the central line of the circular material, the processing can achieve a minimum cutting depth (d) and a maximum cutting width, can prevent the occurrence of error in the cutting depth, and can improve the cutting quality. That is, although it is most ideal that a cutting tip for cutting a surface of a circular material makes a right angle to a surface to be cut at the center of the circular material as shown in FIG. 11, it is impossible by only the naked eye and sense of touch to exactly align them at the right angle.

(23) Therefore, the present disclosure provides a chamfering machine configured such that the chamfering cutter and the circular material meet perpendicularly to each other, the chamfering machine having a cutting position groove formed on an upper guide therein, by which a cutting work can be performed in a state where the cutting end of the cutting tip 12a is aligned with the center of the circular material (p), i.e. in an optimum condition. As described above, it is most desirable that the cutting position groove 112 is formed to make the cutting end of the cutting tip 12a be exactly aligned with the center of the circular material (p). However, it is unavoidable to consider errors therein. That is, although it is best to select a position as exactly as possible, it is possible to expect an error of several mm with a slight difference according to the diameters of pipes.

(24) As described above, in the present disclosure, the cutting position is fixedly arranged on the upper surface of the upper guide 110. Therefore, all tubular materials are partially caught by the cutting position groove 112 so that it is held to a certain degree. Of course, a tubular material or bar material having a small diameter has a larger area in contact with the groove and is thus subject to a larger holding force, while a tubular material or bar material having a large diameter has a smaller area in contact with the groove and is thus subject to a smaller holding force. However, even partial catching can generate a considerably large holding force by a force pressing downward.

(25) In a method for cutting a surface of a circular material according to the present disclosure, as shown in (a) of FIG. 12, when a point OP is set on the outer peripheral surface of a circular material (p) and a line extending through the point OP from the center of the circular material (p) is put as a center line CL, the chamfering cutter 12 enters the circular material from the outside thereof in a state where the chamfering cutter is lowered by a cutting thickness from the point OP, the cutting end of the cutting tip 12a enters only up to the point where it meets the center line CL as shown in (b) of FIG. 12, and the surface cutting is performed at that position by the rotation of the circular material (p) itself or the revolution of the chamfering cutter 12 around the circular material.

(26) The cutting position groove 112 according to the present disclosure not only provides the cutting position as described above but also reduces the influence of primitive defects, which may exist in a circular material, such as a tubular material or bar material, thereby enabling a high quality processing.

(27) That is, in the processing according to the prior arts, which depends on only the guide rolls, the position at which the chamfering cutter 12 performs the cutting is considerably spaced apart from the positions at which the guide rolls are in contact with the material. Therefore, the chamfering cutter 12 may move up or down according to the positions and states (curvature, unevenness, etc.) of the guide rolls regardless of the cutting position, thereby making it impossible to achieve a cutting with a uniform thickness.

(28) In contrast, in the chamfering machine 100 according to the present disclosure, since the cutting position groove 112 provides a basic reference for the cutting position, the cutting position groove 112 and the chamfering cutter 12 located directly thereunder move in the same manner according to the curvature or unevenness of the circular material, such as tubular material or bar material, and thus make it possible to achieve a surface cutting with a uniform thickness.

(29) It is enough if the cutting position groove 112 has a width capable of receiving a small part of the upper surface of a circular material. Further, if the opposite ends of the cutting position groove 112 are rounded, it is possible to prevent the occurrence of a scratch on a workpiece and reduce the friction with the workpiece. Also, it is desirable that the cutting position groove 112 has a triangular sectional shape so that it can be adapted to workpieces having various diameters.

(30) The lower guide 120 according to the present disclosure has a downwardly curved semicircular shape and the guide rolls 130 installed on the lower guide 120 are configured to move along an arcuate route, so that they can be sufficiently adapted to a large size change in circular materials to be processed. Therefore, the lower guide 120 has an arcuate guide hole 122 in which each of the guide rolls 130 can move and may have a coupling means (not shown), which is formed at the rear side of the guide roll 130 to selectively fix or release the guide roll to or from the guide hole 122.

(31) In the chamfering machine 100 according to the present disclosure, the cutting position groove 112 serves as a first cutting position providing means and the guide rolls 130 serve as auxiliary means. Therefore, the guide rolls 130 are not indispensable elements in some configurations.

(32) Although not shown in detail in the attached drawings, it goes without saying that the chamfering machine 100 according to the present disclosure may also have a structure which enables the guides 110 and 120 to pivot about the chamfering cutter 12 for the chamfering.

(33) Although exemplary embodiments of the present disclosure have been described as shown above, it will be understood that various modifications and variations can be made by those skilled in the art to which the present disclosure pertains without departing from the spirit and scope of the present disclosure described in the below claims.