Particle-optical systems and arrangements and particle-optical components for such systems and arrangements
09673024 ยท 2017-06-06
Assignee
Inventors
- Rainer Knippelmeyer (Utting am Ammersee, DE)
- Oliver Kienzle (Jena, DE)
- Thomas Kemen (Aalen, DE)
- Heiko Mueller (Heidelberg, DE)
- Stephan Uhlemann (Heidelberg, DE)
- Maximilian Haider (Gaiberg, DE)
- Antonio Casares (Aalen, DE)
- Steven Rogers (D.N. Emek Sorek, IL)
Cpc classification
H01J37/04
ELECTRICITY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
H01J37/153
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H01J37/09
ELECTRICITY
International classification
H01J37/30
ELECTRICITY
H01J37/09
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
H01J37/317
ELECTRICITY
H01J37/147
ELECTRICITY
Abstract
A particle-optical arrangement comprises a charged-particle source for generating a beam of charged particles; a multi-aperture plate arranged in a beam path of the beam of charged particles, wherein the multi-aperture plate has a plurality of apertures formed therein in a predetermined first array pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the multi-aperture plate, and wherein a plurality of beam spots is formed in an image plane of the apparatus by the plurality of beamlets, the plurality of beam spots being arranged in a second array pattern; and a particle-optical element for manipulating the beam of charged particles and/or the plurality of beamlets; wherein the first array pattern has a first pattern regularity in a first direction, and the second array pattern has a second pattern regularity in a second direction electron-optically corresponding to the first direction, and wherein the second regularity is higher than the first regularity.
Claims
1. A particle-optical arrangement, comprising: at least one charged-particle source for generating at least one beam of charged particles; at least one multi-aperture plate having a plurality of apertures formed in the multi-aperture plate, wherein the plurality of apertures being arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the multi-aperture aperture plate; a first focusing lens providing a focusing field in a first region between the charged-particle source and the multi-aperture plate; and a decelerating electrode providing a decelerating field in a second region in between the first focusing lens and the multi-aperture plate, such that a kinetic energy of the charged particles passing the first focusing lens is higher than a kinetic energy of the charged particles passing the multi-aperture plate.
2. A particle-optical arrangement, comprising: at least one charged-particle source for generating at least one beam of charged particles, at least one multi-aperture plate having a plurality of apertures formed in the multi-aperture plate, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the multi-aperture aperture plate; a first focusing lens providing a focusing field in a first region adjacent to the multi-aperture plate in a direction of the at least one beam; and an energy changing electrode providing an electrical field for changing a kinetic energy of charged particles of the beam in a second region adjacent to the multi-aperture plate in the direction of the at least one beam, and wherein the first region where the focusing field is provided and the second region where the energy changing field is provided are overlapping regions.
3. The particle-optical arrangement according to claim 2, wherein the overlapping regions are located substantially upstream of the multi-aperture plate, wherein an overlap between the energy changing field and the focusing field is more than 1%.
4. The particle-optical arrangement according to claim 2, wherein the overlapping regions are located substantially downstream of the multi-aperture plate, wherein an overlap between the energy changing field and the focusing field is more than 1%.
5. The particle-optical arrangement according to claim 2, wherein the energy changing field is a decelerating electrical field for reducing the kinetic energy of the charged particles of the beam.
6. The particle-optical arrangement according to claim 2, wherein the energy changing field is an accelerating electrical field for increasing the kinetic energy of the charged particles of the beam.
7. A multi-electron-beamlet inspection system, comprising: a stage for mounting an object to be inspected; at least one electron source for generating at least one electron beam; at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures is arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate; a first focusing lens providing a focusing field in a first region between the charged-particle source and the multi-aperture plate; a decelerating electrode providing a decelerating field in a second region in between of the first focusing lens and the multi-aperture plate, such that a kinetic energy of the charged particles passing the first focusing lens is higher than a kinetic energy of the charged particles passing the multi-aperture plate; an objective lens for focusing the array of electron beamlets on the object to be inspected; and a detector arrangement for detecting secondary electrons from the object generated by the plurality of beamlets, to produce an array of signals corresponding to the secondary electrons generated by substantially a single electron beamlet in the plurality of beamlets.
8. A charged-particle multi-beamlet lithography system for writing a pattern on a resist coated object, the system comprising: a stage for mounting the object; at least one electron source for generating at least one electron beam; at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures being arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate; a first focusing lens providing a focusing field in a first region between the charged-particle source and the multi-aperture plate; a decelerating electrode providing a decelerating field in a second region in between of the first focusing lens and the multi-aperture plate, such that a kinetic energy of the charged particles passing the first focusing lens is higher than a kinetic energy of the charged particles passing the multi-aperture plate; an objective lens for focusing the plurality of beamlets on the object to be inspected; and an objective lens for focusing the plurality of beamlets on the object.
9. A method of forming a plurality of charged-particle beamlets, the method comprising: generating at least one beam of charged particles, the particles having a first kinetic energy; providing first focusing lens on the at least one beam of charged particles in a first region; forming the plurality of charged-particle beamlets from the at least one beam of charged particles with at least one multi-aperture plate disposed downstream of the first region and having a plurality of apertures formed in the plate; providing a decelerating field in a second region downstream of the first region such that the particles have a second kinetic energy downstream of the second region, wherein the second kinetic energy is less than the first kinetic energy.
10. A method of multi-electron-beamlet inspection of a substrate, the method comprising: generating at least one beam of electrons, the electrons having a first kinetic energy; providing first focusing lens on the at least one beam of electrons in a first region; forming a plurality of electron beamlets from the at least one beam of electrons with at least one multi-aperture plate disposed downstream of the first region and having a plurality of apertures formed in the plate; providing a decelerating field in a second region downstream of the first region such that the electrons have a second kinetic energy downstream of the second region, wherein the second kinetic energy is less than the first kinetic energy; and forming an array of electron beam spots with the plurality of beamlets on the substrate.
11. A method of writing a pattern on a resist coated object, the method comprising: generating at least one beam of electrons, the electrons having a first kinetic energy; providing first focusing lens on the at least one beam of electrons in a first region; forming a plurality of electron beamlets from the at least one beam of electrons with at least one multi-aperture plate disposed downstream of the first region and having a plurality of apertures formed in the plate; providing a decelerating field in a second region downstream of the first region such that the electrons have a second kinetic energy downstream of the second region, wherein the second kinetic energy is less than the first kinetic energy; and forming an array of electron beam spots on the resist coated object with the plurality of beamlets.
12. A multi-electron-beamlet inspection system, comprising: a stage for mounting an object to be inspected; at least one charged-particle source for generating a beam of electrons, at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures being arranged in a first pattern, and wherein a plurality of electron beamlets is formed from the beam of electrons downstream of the aperture plate; a first focusing lens providing a focusing field in a first region adjacent to the multi-aperture plate in a direction of the at least one beam; an energy changing electrode providing an electrical field for changing a kinetic energy of electrons of the beam in a second region adjacent to the multi-aperture plate in the direction of the at least one beam, and wherein the first region where the focusing field is provided and the second region where the energy changing field is provided are overlapping regions; and a detector arrangement for detecting secondary electrons from the object generated by the plurality of beamlets, to produce an array of signals corresponding to the secondary electrons generated by substantially a single beamlet in the plurality of beamlets.
13. A charged-particle multi-beamlet lithography system for writing a pattern on a resist coated object, the system comprising: a stage for mounting the object; at least one charged-particle source for generating at least one charged-particle beam; at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate; a first focusing lens providing a focusing field in a first region adjacent to the multi-aperture plate in a direction of the at least one beam; and an energy changing electrode providing an electrical field for changing a kinetic energy of charged particles of the beam in a second region adjacent to the multi-aperture plate in the direction of the at least one beam, and wherein the first region where the focusing field is provided and the second region where the energy changing field is provided are overlapping regions; an objective lens for focusing the plurality of beamlets on the object.
14. A method of multi-electron-beamlet inspection of a substrate, the method comprising: generating at least one beam of charged particles, the particles; forming the plurality of charged-particle beamlets from the at least one beam of charged particles with at least one multi-aperture plate having a plurality of apertures formed in the plate; providing a focusing field and a kinetic energy changing field overlapping the focusing field, wherein the energy changing field changes a kinetic energy of the at least one beam of charged particles upstream of the at least one multi-aperture plate; and forming an array of electron beam spots with the plurality of beamlets on the substrate.
15. A method of writing a pattern on a resist coated object, the method comprising: generating at least one beam of charged particles, the particles; forming the plurality of charged-particle beamlets from the at least one beam of charged particles with at least one multi-aperture plate having a plurality of apertures formed in the plate; providing a focusing field and a kinetic energy changing field overlapping the focusing field, wherein the energy changing field changes a kinetic energy of the at least one beam of charged particles upstream of the at least one multi-aperture plate; and forming an array of electron beam spots on the resist coated object with the plurality of electron beamlets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The forgoing as well as other advantageous features of the invention will be more apparent from the following detailed description of preferred embodiments of the invention with reference to the accompanying drawings.
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(25) In the exemplary embodiments described below, components that are similar in function and structure are designated as far as possible by similar reference numerals. Therefore, to understand the features of the individual components of a specific embodiment, the descriptions of other embodiments and of the summary of the invention should be referred to.
(26)
(27) Insert I.sub.1 of
(28) In the illustrated embodiment the array 103 of primary electron beam spots 5 is a substantially regular rectangular array with a substantially constant pitch P.sub.1 in a range of 1 m to 10 m. It is, however, also possible that the array 103 is a distorted regular array or an irregular array or an array of some other symmetry, such as a hexagonal array.
(29) A diameter of the primary electron beam spots formed in the object plane 101 may be in a range of 5 nm to 200 nm. The focusing of the primary electron beamlets 3 to form the primary electron beam spots 5 is performed by the objective arrangement 100.
(30) The primary electrons incident on the object 7 at the beam spots 5 generate secondary electrons emanating from the surface of object 7. The secondary electrons form secondary electron beamlets 9 entering the objective lens 102.
(31) The electron microscopy system 1 provides a secondary electron beam path 11 for supplying the plurality of secondary electron beamlets 9 to a detecting arrangement 200. Detecting arrangement 200 comprises a projecting lens arrangement 205 for projecting the secondary electron beamlets 9 onto a surface plane 211 of an electron sensitive detector 207 of a detector arrangement 209. The detector 207 can be one or more selected from a solid state CCD or CMOS, a scintillator arrangement, a micro channel plate, an array of PIN diodes and others.
(32) Insert I.sub.2 of
(33) The primary electron beamlets 3 are generated by a beamlet generating arrangement 300 comprising an electron source arrangement 301, a collimating lens 303, a multi-aperture plate arrangement 305 and a field lens 307.
(34) The electron source arrangement 301 generates a diverging electron beam 309 which is collimated by collimating lens 303 to form a beam 311 for illuminating multi-aperture arrangement 305.
(35) Insert I.sub.3 of
(36) A pitch P.sub.3 of array 319 may be in a range of 5 m to 200 m. Diameters D of apertures 315 may be in a range of 0.2P.sub.3 to 0.5P.sub.3, a range of 0.3P.sub.3 to 0.6P.sub.3, a range of 0.4P.sub.3 to 0.7P.sub.3, a range of 0.5P.sub.3 to 0.7P.sub.3, a Range of 0.5P.sub.3 to 0.6P.sub.3, a Range of 0.6P.sub.3 to 0.7P.sub.3, a range of 0.7P.sub.3 to 0.8P.sub.3, and/or 0.8P.sub.3 to 0.9P.sub.3.
(37) Electrons of illuminating beam 311 passing through apertures 315 form the primary electron beamlets 3. Electrons of illuminating beam 311 impinging on plate 313 are intercepted from a primary electron beam path 13 and do not contribute to form the primary electron beamlets 3.
(38) As illustrated so far, it is one function of the multi-aperture arrangement 305 to form the plurality of primary electron beamlets 3 from the illuminating beam 311. One further function of the multi-aperture arrangement is to focus each primary electron beamlet 3 such that foci 323 are generated in a focus region or focus plane 325.
(39) Insert I.sub.4 of
(40) Field lens 307 and objective lens 102 together perform a function of imaging focus plane 325 onto object plane 101 to form the array 103 of primary electron beam spots 5 of a low diameter on the object 7 for achieving a high resolution of secondary electron images generated by detecting intensities of the secondary electron beamlets 9 by detector arrangement 209.
(41) A beam splitter/combiner arrangement 400 is provided in the primary electron beam path 313 in-between the beamlet generating arrangement 300 and objective arrangement 100 and in the secondary electron beam path 11 in-between the objective arrangement 100 and the detecting arrangement 200.
(42)
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wherein
U is the kinetic energy of electrons passing multi-aperture plate 313 and
E represents a difference in electric field strengths provided upstream and downstream of multi-aperture plate 313.
(45)
(46) Multi-aperture plate 313.sub.1 is illuminated by illuminating beam 311, and the apertures 315 formed therein are of a diameter for selecting and generating the primary electron beamlets from the illuminating beam 311. Plate 313.sub.1 may be supplied with an electrical voltage substantially equal to a potential or kinetic energy of the electrons of the illuminating beam 311.
(47) The apertures 315 formed in each of plates 313.sub.2, 313.sub.3, 313.sub.4 are of an equal diameter larger than the diameter of apertures 315 formed in illuminated plate 313.sub.1. Plates 313.sub.2 and 313.sub.4 are thin plates and plate 313.sub.3 has a higher thickness than plates 313.sub.2 and 313.sub.4. Equal voltages may be supplied to plates 313.sub.2 and 313.sub.4, and a voltage different therefrom may be supplied to plate 313.sub.3, such that a function of an Einzel-lens is performed on each primary electron beamlet selected by illuminated plate 313.sub.1.
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(50) The multi-aperture arrangement 305 of
(51) The conductive layer 315 is sufficiently conductive for performing a screening function for generating stray fields and for screening remaining stray fields generated by adjacent apertures.
(52) According to an embodiment, the arrangement 305 of
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(54) As shown in
(55) A collimating lens 303 is arranged in a beam path of divergent beam 309 and has a focusing power such that highly divergent beam 309 is transformed to an illuminating beam 311 of a reduced divergence. Divergent illuminating beam 311 then illuminates an illuminated region F.sub.1 of a multi-aperture plate 313 of multi-aperture arrangement 305. The illumination of multi-aperture plate 313 with diverging beam 311 has the following advantages over an illumination of region F.sub.1 with a parallel beam:
(56) A cross section F.sub.2 traversed by the beam 309, 311 in collimating lens 303 is substantially smaller than the illuminated area F.sub.1. A collimating lens of a reduced diameter may be used as compared to an illumination with the parallel beam, thus reducing opening errors introduced by collimating lens 303. Further, a focusing power of collimating lens 303 may be reduced as compared to a focusing lens for transforming divergent beam 309 to a parallel beam which also contributes to reducing errors introduced by collimating lens 303.
(57) Further, a decelerating electric field region 321 indicated by a cross-hatched area in
(58) Field lens 307 is arranged such that a location of a focusing effect thereof coincides with focus plane 325 or the focus region where the foci 323 of the primary electron beamlets 3 are formed by the multi-aperture arrangement 305. This has an advantage that a lens error, such as a chromatic error, of field lens 307 has a reduced effect on the primary electron beam spots 5 formed on object 7 arranged in object plane 101. Such chromatic error of field lens 307 will result in an angular error of electron beams starting at foci 323. Since, however, the foci 323 are imaged onto the object 7 such angular errors will have no effect, and also electron beams starting with an angular error from foci 323 will hit the object plane substantially at a correct image position corresponding to a position of the respective 323. The angular error generated by field lens 307 will then only effect a landing angle of the primary electron beamlets 3 at the primary electron beam spots 5 formed on the object 7. Positions of the beam spots are not effected by such error.
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(61) The source 319 is immersed in a magnetic field of collimating lens 303. A curve 343 in
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(64) At a surface of multi-aperture arrangement a remaining electrical field is relatively small.
(65) The multi-aperture arrangement 305 generates a plurality of primary electron beamlets (not shown in detail in
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(68) The additional features having the same symmetry as the closest neighbors of a given aperture may be provided at an aperture of any basic shape. For instance, the basic shape may be circular, elliptical or of some other shape.
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(70) A diameter of the field correcting apertures 353 is determined such that a multipole characteristic of stray fields generated by both the apertures 315 and the field correcting apertures 353 is reduced as compared to the situation shown in
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(72) According to an embodiment, the multi-aperture arrangement 305 shown in
(73) A multi-aperture component as shown in one of
(74) Now reference is made to
(75) The central aperture of the aperture array 319 is surrounded by two rows of further apertures adjacent thereto at upper, lower, left and right sides. In contrast thereto central peripheral aperture g does not have any adjacent apertures at its right side, and upper peripheral aperture f does not have adjacent apertures provided at its upper and right sides.
(76) The surrounding electrical field will be different for central aperture h, central peripheral aperture g and upper peripheral aperture f. Thus, apertures h, g and f will have different beam-manipulating effects on the respective beamlets passing therethrough. Such differences will be particularly increased for apertures close to a periphery of pattern 319 of the beam-manipulating apertures.
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(78) The additional apertures 354 may be arranged as a continuation of pattern 319, i.e. they are provided with a same pitch as array 319, and the additional apertures 354 have the same diameters as those apertures i, b, f, c, g, . . . located at the periphery of array 319. It is, however, possible to provide the additional apertures 354 with some other pattern and diameters around the periphery of the pattern 319 of apertures 315.
(79) The additional apertures 354 may be formed in a similar manner to the field correcting apertures 353, i.e. not formed as through-holes through the multi-aperture arrangement 305 as indicated in
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(81) Reference is now made to
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(83) Insert I.sub.3 of
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(86) Pattern 319 is designed such that the primary electron beamlets generated thereby result in a rectangular regular pattern 103 of beam spots 5 formed on the object plane, as shown in
(87) In an embodiment of the electron microscopy system 1 shown in
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(89) A desired high resolution of the electron microscopy system 1 illustrated in
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(91) As illustrated in
(92) In practice, the electron-optical components symbolically illustrated as M in
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(95) It is to be noted that in the example shown in
(96) Further, changes in diameters of apertures 315 may be also used to account for variations in an electron density in the illuminating beam 311. For instance, if illuminating beam 311 is a non-homogeneous beam with a highest density in its center, the arrangement as shown in FIG. 18 will increase a beam strength of peripheral beamlets 3 with respect to central beams such that all primary electron beamlets 3 may have a substantially same beam strengths or beam current.
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(98) The ring-shaped plate portions 362.sub.1, 362.sub.2, . . . are electrically insulated from each other by an insulating gap 365 indicated in insert I of
(99) It is to be noted that the above-mentioned features of shapes and designs of apertures of the multi-aperture plate may be combined with each other. For instance, an aperture may be of an elliptical shape as shown in
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(101) The multi-aperture arrangement 305 shown in
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wherein U is the kinetic energy of the electrons of illuminating beam 311 when passing multi-aperture plate 313, and E may be written as E.sub.1-E.sub.2 wherein E.sub.1 is an electrical field strength immediately upstream of multi-aperture plate 313 at a location of the respective aperture, and E.sub.2 is the electrical field strength immediately adjacent downstream of the aperture plate 313 at the same location.
(103) Since the kinetic energy U is substantially constant over the cross section of illuminating beam 311 electrical fields E.sub.1 and E.sub.2 adjacent to the multi-aperture plate 313 may be shaped such that the focal length f provided by a respective aperture 315 depends from a position of the aperture across illuminating beam 311. Such shaping of the electrical fields E.sub.1 and E.sub.2 may be achieved by one or plural single-aperture plates 367 positioned at a distance upstream or downstream from multi-aperture plate 313. In
(104) A further single-aperture plate 367.sub.2 is positioned at a distance downstream from multi-aperture plate 313, and a still further single-aperture plate 367.sub.3 is positioned at a distance downstream of single-aperture plate 367.sub.2. Apertures 368 formed in single-aperture plate 367.sub.2, 367.sub.3 are designed such that the beamlets 3 generated by multi-aperture plate 313 may pass the apertures 368.
(105) A voltage supply (not shown in
(106)
(107) The multi-aperture arrangement 305 shown in
(108) Voltages of 30 kV are supplied to single-aperture plates 367.sub.1 and 367.sub.3, and voltages of 9 kV are supplied to single-aperture plate 367.sub.2 and multi-aperture plate 313. Upstream electric field E.sub.1 is strongly inhomogeneous at locations close to multi-aperture plate 313 such that a focal length of the respective apertures 315 depends on their lateral position in the illuminating beam 311, resulting in a focus plane 325 suitably curved for correcting a field curvature as illustrated in
(109) The multi-aperture arrangement 305 shown in
(110) In
(111) In contrast thereto a multi-aperture arrangement 305 shown in
(112) In the above variants shown in
(113)
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(115) The objective lens arrangement 100 comprises a magnetic lens group having a magnetic focusing function and an electrostatic lens group 115 having an electrostatic focusing function on the primary electron beamlets. Further, the electrostatic lens group 115 comprising an upper electrode 117 and a lower electrode 119 performs a decelerating function on the primary electrons by an electrical field generated between electrodes 117 and 119 for decelerating the primary electrons before impinging on object surface 7.
(116) A controller 121 is provided for changing the voltage supplied to lower electrode 119 such that the kinetic energy with which the primary electrons impinge onto the object, the landing energy, may be adjusted in a range of about 0.3 keV to 2.0 keV. The kinetic energy with which the primary electrons pass the beam splitter/combiner arrangement 400 is constant and independent of the landing energy of the primary electrons on the object surface and of a value of 30 keV in the present example.
(117) Field portion 403 extends over a length L.sub.1, drift region extends over a length L.sub.2, second field portion 407 extends over a length L.sub.3 and a distance between a lower edge of second field portion 407 and object plane 101 is L.sub.4 in the present example. L.sub.1 is about 75 mm, L.sub.2 is about 90 mm, L.sub.3 is about 60 mm and L.sub.4 is about 80 mm.
(118) A person skilled in the art will be familiar with the technology for designing and constructing the beam splitter comprising plural magnetic field regions as illustrated above. Reference may be made to U.S. Pat. No. 6,040,576 or SMART: A Planned Ultrahigh-Resolution Spectromicroscope For BESSY II by R. Fink et al, Journal of Electron Spectroscopy and Related Phenomena 84, 1987, pages 231 to 250 or A Beam Separator With Small Aberrations by H. Mller et al, Journal of Electron Microscopy 48(3), 1999, pages 191 to 204.
(119) The absolute values of the field strength in field portions 403 and 407 are about equal, and length L.sub.1 and L.sub.3 of field portions 403 and 407 are chosen such that a spatial dispersion induced by the deflection by the angle to the left and the subsequent deflection by the angle to the right is substantially zero. Further, the field portions 403 and 407 and the drift region 405 are chosen such that the deflections induced by the beam splitter/combiner arrangement 400 on the primary electron beam path 13 are in first order substantially stigmatic and in first order substantially distortion free. Thus, the pattern 327 of the foci 323 generated by multi-aperture arrangement 305 may be imaged onto the object plane 101 with a high quality. This imaging quality is maintained substantially independent of the landing energy of the primary electrons onto the object 7.
(120) The secondary electron beam path 11 comprising the plurality of secondary electron beamlets 9 is separated from the primary electron beam path 13 by field region 407 which deflects the secondary electron beam path 11 by an angle to the right.
(121) The secondary electrons emanating from the object 7 with a kinetic energy range of about 0 eV to 100 eV will be accelerated by the electrical field generated by upper and lower electrodes 117, 119 to a kinetic energy which is dependent on a setting provided by controller 121 for adjusting the landing energy of the primary electrons. Thus, the kinetic energy of the secondary electrons entering field region 407 will change in dependence of the landing energy of the primary electrons.
(122) Instead of using the upper and lower electrodes 117, 119 for generating the electrical field, it is also possible to omit lower electrode 119 and to use object 7 as lower electrode for generating a major portion of the electrical field. A corresponding voltage is then applied to the object.
(123) Deflection angle for the secondary electron beam path 11 provided by field region 407 will change, accordingly. After leaving field region 407, the secondary electron beam path passes a drift region 409 which is substantially free of magnetic fields before entering a further magnetic field region 411 providing a homogeneous magnetic field deflecting the secondary electron beam path 11 further to the right. A field strength of field region 411 may be adjusted by a controller 413. When leaving the field region 411 the secondary electron beam path 11 immediately enters a further field region 415 providing a homogeneous magnetic field, a field strength of which may be also adjusted by controller 413. Controller 413 operates in dependence of a setting of the landing energy of primary electron beams and adjusts the magnetic field strength in field regions 411 and 415 such that the primary electron beam path leaves field region 415 at a pre-defined position and in a pre-defined direction which are independent of the landing energy of the primary electrons and the deflection angle , respectively. Thus, the two field regions 411, 415 perform a function of two subsequent beam deflectors which make it possible to adjust the secondary electron beam to coincide with the pre-defined secondary electron beam path 11 when the same leaves magnetic field region 415.
(124) The changes in the magnetic field strengths of field regions 411, 415 caused by controller 413 result in changes of a quadrupole effect which these electron optical elements 411, 415 have on the secondary electrons. To compensate for such changes of a quadrupole effect a further magnetic field region 419 is provided immediately downstream of field region 415. In magnetic field region 419 a homogeneous magnetic field is provided, a field strength of which is controlled by controller 413. Further, downstream of magnetic field region 419 a quadrupole lens 421 is provided which is controlled by controller 413 to compensate in cooperation with magnetic field region 419 the remaining quadrupole effect induced by field portions 411, 415 when compensating the beam path for different landing energies of the primary electrons.
(125) The electron-optical components 407, 409, 411, 415, 419 and 421 provided in the secondary electron beam path are configured such that, for one particular setting of the landing energy of the primary electrons, the secondary electron beam path 11 through the beam splitter/combiner arrangement 400 is in first order substantially stigmatic, in first order distortion free, and in first order dispersion corrected. For other settings of the landing energy than 2 kV this imaging quality may be maintained, a reduction of the dispersion correction to a limited amount occurs, however.
(126) It is to be noted that an intermediate image of object plane 101 is formed in a region of field portions 407, 411, 415 and 419. A position of the intermediate image will change along the beam axis in dependence of the setting of the landing energy of the primary electrons and the kinetic energy of the secondary electrons, accordingly.
(127) It is to be noted that apart from magnetic field regions 403 and 407 no further beam deflecting magnetic field regions are provided in the primary electron beam path 13 of the electron microscopy system 1. The term further beam deflecting magnetic field regions shall comprise magnetic field regions which are provided for providing a substantial deflection angle to the primary electron beam and shall not comprise such field regions which are merely present for some other purposes, such as providing a possibility of a fine-adjustment of the primary electron beam path. Thus, a beam deflecting magnetic field region providing a substantial angle of deflection will be a field region providing a deflection angle higher than 5 or higher than 10. As already mentioned such further beam deflecting magnetic field regions are not present in the primary electron beam path, and still the beam splitter 400 is configured such that it provides sufficiently well determined optical properties for the plurality of primary electron beamlets passing therethrough such that the high quality primary electron beam spot pattern 103 is formed in the object plane. In particular, the primary electron beam path is to first order stigmatic and free of distortion.
(128) An electron lithography apparatus will be illustrated with reference to
(129) The electron lithography system shown in
(130) The writing beamlets are generated in the beamlet generating arrangement 300 similar to the generation of primary electron beamlets as illustrated with respect to the electron microscopy system above: An electron source arrangement 301 generates a diverging electron beam 309 which is collimated by a collimating lens 303 to form a beam 311 for illuminating a multi-aperture arrangement 305. Downstream of the multi-aperture arrangement 305 an array of foci 323 of the writing electron beamlets is formed.
(131) In a plane 325 where the foci 323 are formed there is provided a beam blanking arrangement 340 for switching the plurality of writing beams selectively on and off. The beam blanking arrangement 340 comprises a further multi-aperture plate (not shown in
(132) According to an embodiment the beam blanking arrangement 340 is of a type illustrated in A Multi-Blanker For Parallel Electron Beam Lithography by G. I. Winograd, Ph.D. Thesis, Stanford University, 2001, which document is incorporated herein by reference.
(133) Downstream of plane 325 where the foci 323 are formed there is provided a further multi-aperture plate (not shown in
(134) Thus, downstream of this further aperture plate the writing electron beamlets are selectively switched on and off, depending on whether the respective deflector is supplied with a voltage or not. In a situation shown in
(135) Downstream of the beam blanking unit there are provided subsequent beam deflectors 451, 452 for displacing the writing beamlets by a distance d with respect to their beam path before traversing the beam deflectors 451, 452.
(136) The objective arrangement 100 includes an objective lens 102 of a type referred to as a comb lens as it is disclosed in US 2003/0066961 A1.
(137) The objective lens 102 comprises two rows 113 of field source members extending in a direction transversely to the primary electron beam path. The field source members 115 which may be excited such that a desired electrical field configuration is provided at a desired position in a space between the two rows of field source members. Thus, an accurate beam-manipulating field configured to focus the plurality of primary electron beamlets onto the object may be provided in that region where the displaced writing beamlets 3 are incident on the objective lens arrangement 100. By using the comb lens as the objective lens 102 it is possible to displace the focusing lens function together with a scan deflection provided by the beam deflectors 451, 452, and finely focused writing electron beam spots will be formed on the substrate surface.
(138) By switching the respective writing electron beamlets on and off and scanning the writing electron beam spots 5 across the substrate surface it is possible to expose the resist provided on the object according to a predefined exposure pattern stored in the controlling computer.
(139) Thus, it will be seen that the disclosure of the present application in particular includes the following items (1) to (106):
(140) (1) A particle-optical arrangement comprising:
(141) at least one charged-particle source for generating at least one beam of charged particles;
(142) at least one multi-aperture plate arranged in a beam path of the at least one beam of charged particles, wherein the at least one multi-aperture plate has a plurality of apertures formed therein in a predetermined first array pattern, wherein a plurality of charged-particle beamlets is formed from the at least one beam of charged particles downstream of the multi-aperture plate, and wherein a plurality of beam spots is formed in an image plane of the particle-optical apparatus by the plurality of charged-particle beamlets, the plurality of beam spots being arranged in a second array pattern; and
(143) at least one particle-optical element for manipulating the at least one beam of charged particles and/or the plurality of charged-particle beamlets;
(144) wherein the first array pattern has at least one first pattern regularity in a first direction, and the second array pattern has at least one second pattern regularity in a second direction electron-optically corresponding to the first direction, and wherein the second regularity is higher than the first regularity.
(145) (2) The particle-optical arrangement according to Item (1), wherein the first pattern regularity of the first array pattern is reduced with respect to the second pattern regularity of the second array pattern for compensating a distortion of the at least one particle-optical element.
(146) (3) The particle-optical arrangement according to Item (2), wherein the at least one particle-optical element comprises an objective lens for focusing the beamlets onto an object positionable in the image plane.
(147) (4) The particle-optical arrangement according to one of Item (1) to (3), wherein a distance between apertures adjacent to each other in the first direction of the multi-aperture plate continuously decreases in dependence of a distance from a center of the first array pattern.
(148) (5) The particle-optical arrangement according to one of Items (1) to (4), wherein the second array pattern has the second pattern regularity higher than the first pattern regularity only in one single first direction.
(149) (6) The particle-optical arrangement according to Item (5), wherein the second pattern is a substantially constant pitch pattern in the one single first direction.
(150) (7) The particle-optical arrangement according to one of Items (1) to (6), wherein the second array pattern has the second pattern regularity higher than the first pattern regularity in two first directions oriented transversely to each other.
(151) (8) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (7), the arrangement comprising:
(152) at least one charged-particle source for generating at least on beam of charged particles;
(153) at least one multi-aperture plate arranged in a beam path of the at least one beam of charged particles, wherein the at least one multi-aperture plate has a plurality of apertures formed therein in a predetermined first array pattern, wherein a plurality of charged-particle beamlets is formed from the at least one beam of charged particles downstream of the multi-aperture plate, and wherein a plurality of beam spots is formed in an image plane of the particle-optical arrangement by the plurality of charged-particle beamlets; and
(154) at least one particle-optical element for manipulating the at least one beam of charged particles and/or the plurality of charged-particle beamlets;
(155) wherein a diameter of the apertures in the multi-aperture plate varies with an increasing distance from a center of the first pattern.
(156) (9) The particle-optical arrangement according to Item (8), wherein the diameter of the apertures in the aperture plate increases or decreases with the increasing distance from the center of the first pattern for compensating a field curvature of the at least one particle-optical element.
(157) (10) The particle-optical arrangement according to Item (8) or (9), wherein the diameter of the apertures in the aperture plate increases with the increasing distance from the center of the first pattern for compensating an inhomogeneous current thereof of the at least one beam of charged particles across a cross section.
(158) (11) The particle-optical arrangement according to one of Item (8) or (10), wherein the diameter of the apertures in the aperture plate increases with the increasing distance from the center of the first pattern.
(159) (12) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (11), the arrangement comprising:
(160) at least one charged-particle source for generating at least one beam of charged particles;
(161) at least one multi-aperture plate arranged in a beam path of the at least one beam of charged particles, wherein the at least one multi-aperture plate has a plurality of apertures formed therein in a predetermined first array pattern, wherein a plurality of charged-particle beamlets is formed from the at least one beam of charged particles downstream of the multi-aperture plate, and wherein a plurality of beam spots is formed in an image plane of the particle-optical arrangement by the plurality of charged-particle beamlets; and
(162) at least one particle-optical element for manipulating the at least one beam of charged particles and/or the plurality of charged-particle beamlets;
(163) wherein a shape of at least one group of the apertures is an elliptical shape.
(164) (13) The particle-optical arrangement according to Item (12), wherein the shape of the at least one group of the apertures is of the elliptical shape for compensating an astigmatism of the at least one focusing lens.
(165) (14) The particle-optical arrangement according to Item (11) or (13), wherein an ellipticity of the elliptical shape of the apertures increases in dependence of a distance of the aperture from a center of the first pattern.
(166) (15) The particle-optical arrangement according to one of Items (12) to (14), wherein a long axis of the elliptical shapes of the apertures is radially oriented with respect to a center of the first pattern.
(167) (16) The particle-optical arrangement according to one of Items (12) to (15), wherein a long axis of the elliptical shapes of the apertures is oriented under an angle with respect to a radial direction with respect to a center of the first pattern.
(168) (17) The particle-optical arrangement according to Item (16), wherein the angle increases in dependence of a distance of the respective aperture from the center of the first pattern.
(169) (18) The particle-optical arrangement according to one of Items (1) to (17), further comprising at least one voltage source for supplying at least one voltage to the at least one multi-aperture plate.
(170) (19) A particle-optical component comprising:
(171) at least one multi-aperture plate having a plurality of apertures formed therein, each for manipulating particles of a charged particle beamlet passing therethrough;
(172) wherein the multi-aperture plate comprises plural conductive layer portions arranged substantially in a single plane, wherein plural apertures are formed in each of the plural conductive layer portions, and wherein a resistant gap, in particular a non-conductive gap, is formed between adjacent conductive layer portions.
(173) (20) The particle-optical component according to Item (19), wherein the component is configured such that adjacent conductive layer portions are at different electric potentials.
(174) (21) The particle-optical component according to one of Items (19) to (20), further comprising at least one voltage source for supplying predetermined voltages to the plural conductive layer portions.
(175) (22) The particle-optical component according to one of Items (19) to (21), further comprising at least one resistor electrically coupling different conductive layer portions.
(176) (23) The particle-optical component according to Item (22), wherein a resistance of a first resistor connecting a first pair of adjacent conductive layer portions located at a first distance from a center of a first pattern of the plurality of apertures formed in the at least one multi-aperture plate is higher than a resistance of a second resistor connecting a second pair of adjacent conductive layer portions located at a second distance smaller than the first distance from the center of the first pattern.
(177) (24) The particle-optical component according to one of Items (19) to (23), wherein the plurality of conductive layer portions comprises a first conductive layer portion substantially surrounding a second conductive layer portion.
(178) (25) The particle-optical component according to one of Items (19) to (24), wherein the plurality of conductive layer portions comprises a plurality of ring-shaped portions symmetrically arranged with respect to a center of the first pattern.
(179) (26) The particle-optical component according to Item (25), wherein a radial width of the ring-shaped conductive layer portions decreases with an increasing distance from the center of the first pattern.
(180) (27) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (18), the arrangement comprising:
(181) at least one charged-particle source for generating at least one beam of charged particles, or a plurality of charged particle beamlets; and
(182) at least one particle-optical component according to one of Items (19) to (26).
(183) (28) The particle-optical arrangement according to Item (27), wherein a plurality of charged-particle beamlets is formed from the at least one beam of charged particles downstream of the multi-aperture plate, and wherein a plurality of beam spots is formed in an object plane of the particle-optical arrangement by the plurality of charged-particle beamlets;
(184) the arrangement further comprising at least one focusing lens arranged in a beam path of the at least one beam of charged particles upstream of the multi-aperture plate and/or in a beam path of the plurality of charged-particle beamlets downstream of the multi-aperture plate;
(185) wherein the arrangement is configured such that adjacent conductive layer portions are at different electric potentials for compensating a field curvature of the at least one focusing lens.
(186) (29) The particle-optical arrangement according to one of Items (27) to (28), wherein a focusing effect performed by the apertures on a respective beamlet decreases with increasing distance from a center of the first pattern.
(187) (30) A particle-optical component, in particular according to one of Items (19) to (26), the component comprising:
(188) a first multi-aperture plate made of an insulating substrate having a plurality of apertures formed therethrough, wherein at least an interior of the apertures formed in the insulating substrate is covered with a conductive layer.
(189) (31) The particle-optical component according to Item (30), wherein the conductive layer is further formed on at least one main flat surface of the first multi-aperture plate.
(190) (32) The particle-optical component according to Item (30) or (31), wherein at least one second multi-aperture plate is provided on a main flat surface of the first multi-aperture plate, wherein the apertures formed in the first multi-aperture plates and apertures formed in the second multi-aperture plates form common throughholes through the structure of the first and second multi-aperture plates.
(191) (33) The particle-optical component according to Item (32), wherein a conductivity of the conductive layer is lower than a conductivity of the second multi-aperture plate.
(192) (34) The particle-optical component according to one of Items (30) to (33), wherein an electrical resistance between both main flat surfaces of the first multi-aperture plate is in a range of about 250 to 8 M, a range of about 250 to 4 M, a range of about 4 M to 8 M, a range of about 250 to 800, a range of about 800 to 1.5 M, a range of about 1.5 M to 3 M, a range of about 3 M to 5 M, and/or a range of about 5 M to 8 M.
(193) (35) A particle-optical component, in particular according to one of Items (19) to (34), the component comprising:
(194) a first multi-aperture plate having first and second main flat surfaces and a plurality of apertures formed therethrough,
(195) wherein the multi-aperture plate is made of a material having a conductivity such that an electrical resistance between both main flat surfaces of the first multi-aperture plate is in a range of about 250 to 8 M, a range of about 250 to 4 M, a range of about 4 M to 8 M, a range of about 250 to 800, a range of about 800 to 1.5 M, a range of about 1.5 M to 3 M, a range of about 3 M to 5 M, and/or a range of about 5 M to 8 M.
(196) (36) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (29), the arrangement comprising:
(197) at least one charged-particle source for generating at least on beam of charged particles, or a plurality of charged particle beamlets; and
(198) at least one particle-optical component according to one of Items (30) to (35).
(199) (37) A particle-optical component, in particular in combination with the particle-optical component according to one of Items (19) to (35), the component comprising:
(200) at least one multi-aperture plate having a plurality of beam-manipulating apertures formed therein, each for manipulating a charged-particle beamlet passing therethrough, wherein the plurality of beam-manipulating apertures is arranged in a predetermined first array pattern; and
(201) wherein at least one of the beam-manipulating apertures has associated therewith plural field-correcting apertures formed in the multi-aperture plate.
(202) (38) The particle-optical component according to Item (37), wherein each of the field-correcting apertures associated with a respective beam-manipulating aperture has a size smaller than a size of the respective beam-manipulating aperture.
(203) (39) The particle-optical component according to Item (37) or (38), wherein the field correcting apertures are formed as through-holes extending through the multi-aperture plate.
(204) (40) The particle-optical component according to Item (37) or (38) wherein the field correcting apertures are formed as blind-holes having a bottom formed in the multi-aperture plate.
(205) (41) The particle-optical component according to one of Items (37) to (40), wherein the particular one of the at least one beam-manipulating aperture having the plural field-correcting apertures associated therewith has a number of closest neighboring beam-manipulating apertures spaced apart in a circumferential direction thereabout, wherein at least one of the field-correcting apertures is positioned, when seen in the circumferential direction, in between two adjacent closest neighboring beam-manipulating apertures which are located adjacent to each other in the circumferential direction.
(206) (42) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (36), the arrangement comprising:
(207) at least one charged-particle source for generating at least one beam of charged particles; and
(208) at least one particle-optical component according to one of Items (35) to (37).
(209) (43) The particle-optical arrangement according to Item (42), further comprising a multi-aperture stop for forming the plurality of charged-particle beamlets from the beam of charged particles such that the field-correcting apertures are not exposed to charged particles, wherein the multi-aperture stop is positioned upstream of the particle-optical component.
(210) (44) The particle-optical arrangement according to Item (42), further comprising a multi-aperture stop for intercepting charged particles having passed the field-correcting apertures, wherein the multi-aperture stop is positioned downstream of the particle-optical component.
(211) (45) A particle-optical component, in particular in combination with the particle-optical component according to one of Items (19) to (41), the component comprising:
(212) at least one multi-aperture plate having a plurality of beam-manipulating apertures formed therein, each for manipulating particles of a charged-particle beamlet passing therethrough, wherein the plurality of beam-manipulating apertures is arranged in a predetermined first array pattern; and
(213) wherein at least one of the beam-manipulating apertures has a number N of closest neighboring beam-manipulating apertures spaced apart in a circumferential direction thereabout, and wherein a symmetry of a shape of the at least one beam-manipulating aperture comprises a N-fold symmetry.
(214) (46) A particle-optical component, in particular in combination with the particle-optical component according to one of Items (19) to (41), the component comprising:
(215) at least one multi-aperture plate having a plurality of beam-manipulating apertures formed therein, each for manipulating particles of a charged-particle beamlet passing therethrough, wherein the plurality of beam-manipulating apertures is arranged in a predetermined first array pattern; and
(216) wherein at least one of the beam-manipulating apertures has a shape having at least one symmetry component corresponding to a symmetry of the first array pattern around the at least one beam-manipulating aperture.
(217) (47) The particle-optical component according to Item (45) or (46), wherein the first array pattern is a substantially rectangular array pattern and wherein the symmetry comprises a fourfold symmetry.
(218) (48) The particle-optical component according to Item (45) or (46), wherein the first array pattern is a substantially hexagonal array pattern and wherein the symmetry comprises a sixfold symmetry.
(219) (49) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (40), the arrangement comprising:
(220) at least one charged-particle source for generating at least on beam of charged particles, or a plurality of charged-particle beamlets; and
(221) at least one particle-optical component according to one of Items (45) to (48).
(222) (50) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (49), the arrangement comprising:
(223) at least one charged-particle source for generating at least on beam of charged particles, or a plurality of charged-particle beamlets; and
(224) at least one multi-aperture plate arranged in a beam path of the at least one beam of charged particles and the plurality of charged-particle beamlets, respectively, wherein the at least one multi-aperture plate has a plurality of apertures formed therein in a predetermined first array pattern, and wherein a plurality of beam spots is formed in an object plane of the particle-optical arrangement downstream of the multi-aperture plate, the plurality of beam spots being arranged in a second array pattern;
(225) wherein a number of the beam spots is less than a number of the apertures formed in the multi-aperture plate.
(226) (51) The particle-optical arrangement according to Item (50), wherein apertures not contributing to forming the beam spots are formed as blind-holes in the multi-aperture plate.
(227) (52) The particle-optical arrangement according to Item (50) or (51), wherein beamlets forming the beam spots pass the apertures of a central region of the first array pattern, and wherein the apertures of a peripheral region of the first array pattern do not contribute to forming the beam spots.
(228) (53) The particle-optical arrangement according to one of Items (50) to (52), further comprising a multi-aperture stop for forming the plurality of charged-particle beamlets from the beam of charged particles such that the apertures of the peripheral region are not exposed to charged particles, wherein the multi-aperture stop is positioned upstream of the particle-optical component.
(229) (54) The particle-optical arrangement according to one of Items (50) to (53), further comprising a multi-aperture stop for intercepting charged particles having passed the apertures of the peripheral region, wherein the multi-aperture stop is positioned downstream of the particle-optical component.
(230) (55) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (54), the arrangement comprising:
(231) at least one charged-particle source for generating a beam of charged particles,
(232) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures are arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate,
(233) a first voltage supply for supplying predetermined first voltages to the plurality of apertures,
(234) a first single-aperture plate arranged at a distance upstream or downstream of the multi-aperture plate, the first single-aperture plate having a single aperture for allowing the beam of charged particles or the plurality of charged-particle beamlets to pass therethrough; and
(235) a second voltage supply for supplying a predetermined second voltage to the first single-aperture plate,
(236) wherein the distance between the multi-aperture plate and the first single-aperture plate is less than five times a diameter of the single aperture of the first single-aperture plate, preferably less than four three the diameter, preferably less than two times the diameter and further preferred less than the diameter of the single aperture of the first single-aperture plate.
(237) (56) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (55), the arrangement comprising:
(238) at least one charged-particle source for generating a beam of charged particles,
(239) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures are arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate,
(240) a first voltage supply for supplying predetermined first voltages to the plurality of apertures,
(241) a first single-aperture plate arranged at a distance upstream or downstream of the multi-aperture plate, the first single-aperture plate having a single aperture for allowing the beam of charged particles or the plurality of charged-particle beamlets to pass therethrough; and
(242) a second voltage supply for supplying a predetermined second voltage to the first single-aperture plate,
(243) wherein the distance between the multi-aperture plate and the first single-aperture plate is less than 75 mm, preferably less than 50 mm, further preferred less than 25 mm, further preferred less than 10 mm, and further preferred less than 5 mm.
(244) (57) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (56), the arrangement comprising:
(245) at least one charged-particle source for generating at least one beam of charged particles,
(246) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures are arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate,
(247) a first voltage supply for supplying predetermined first voltages to the plurality of apertures,
(248) a first single-aperture plate arranged at a distance upstream or downstream of the multi-aperture plate, the first single-aperture plate having a single aperture for allowing the beam of charged particles or the plurality of charged-particle beamlets to pass therethrough; and
(249) a second voltage supply for supplying a predetermined second voltage to the first single-aperture plate,
(250) wherein the distance between the multi-aperture plate and the first single-aperture plate is selected such that it is less than one half, and in particular, less than one fourth, of an average focal length of the apertures of the multi aperture plate.
(251) (58) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (57), the arrangement comprising:
(252) at least one charged-particle source for generating a beam of charged particles,
(253) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures are arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate,
(254) a first voltage supply for supplying predetermined first voltages to the plurality of apertures,
(255) a first single-aperture plate arranged at a distance upstream or downstream of the multi-aperture plate, the first single-aperture plate having a single aperture for allowing the beam of charged particles or the plurality of charged-particle beamlets to pass therethrough; and
(256) a second voltage supply for supplying a predetermined second voltage to the first single-aperture plate,
(257) wherein the distance between the multi-aperture plate and the first single-aperture plate is selected such that an average electrical field on a surface of the multi aperture plate at a center thereof is higher than 100 V/mm, higher than 200 V/mm, higher than 300 V/mm, higher than 500 V/mm, or higher than 1 kV/mm.
(258) (59) The particle-optical arrangement according to one of Items (48) to (58), further comprising:
(259) a second single-aperture plate arranged in between the multi-aperture plate and the first single-aperture plate and substantially parallel thereto, and
(260) a third voltage supply for supplying a predetermined third voltage to the second single-aperture plate,
(261) wherein the third voltage is below or equal to the average of the first voltages, or wherein the third voltage is in between the second voltage and the average of the first voltages.
(262) (60) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (59), the arrangement comprising:
(263) at least one charged-particle source for generating a beam of charged particles,
(264) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures are arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate,
(265) a first voltage supply for supplying predetermined first voltages to the plurality of apertures,
(266) a first single-aperture plate arranged at a distance upstream or downstream of the multi-aperture plate, the first single-aperture plate having a single aperture for allowing the beam of charged particles or the plurality of charged-particle beamlets to pass therethrough; and
(267) a second voltage supply for supplying a predetermined second voltage to the first single-aperture plate,
(268) a second single-aperture plate arranged in between the multi-aperture plate and the first single-aperture plate, and
(269) a third voltage supply for supplying a predetermined third voltage different from the predetermined second voltage to the second single-aperture plate,
(270) wherein an arrangement of the multi aperture plate an the first and second single-aperture plates and a setting of the first, second and third voltages is configured to generate an electrical field at a surface of the multi-aperture plate, wherein a change in the voltage supplied to the first single-aperture plate such that the third voltage is supplied to the first single-aperture plate will result in a change of a field strength of the electrical field of more than 1%, more than 5%, or more than 10%.
(271) (61) The particle-optical arrangement according to one of Items (55) to (60), further comprising:
(272) a third single-aperture plate arranged at a distance from the multi-aperture plate and substantially parallel thereto, wherein the multi-aperture plate is positioned in between of the first and third single-aperture plates, the third single-aperture plate having a single aperture for allowing the beam of charged particles or the plurality of charged-particle beamlets to pass therethrough; and
(273) a fourth voltage supply for supplying a predetermined fourth voltage to the third single-aperture plate,
(274) wherein the distance between the multi-aperture plate and the third single-aperture plate is less than five times a diameter of the single aperture of the third single-aperture plate, preferably less than four three the diameter, preferably less than two times the diameter and further preferred less than the diameter of the single aperture of the third single-aperture plate.
(275) (62) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (61), the arrangement comprising:
(276) at least one charged-particle source for generating a beam of charged particles,
(277) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures being arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate;
(278) a first focusing lens providing a focusing field in a first region between the charged-particle source and the multi-aperture plate; and
(279) a decelerating electrode providing a decelerating field in a second region in between of the first focusing lens and the multi-aperture plate, such that a kinetic energy of the charged particles passing the first focusing lens is higher than a kinetic energy of the charged particles passing the multi-aperture plate.
(280) (63) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (62), the arrangement comprising:
(281) at least one charged-particle source for generating at least one beam of charged particles,
(282) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures being arranged in a first pattern, and wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate;
(283) wherein a kinetic energy of the beam of charged particles immediately upstream of the multi aperture plate is higher than 5 keV, in particular higher than 10 keV, in particular higher than 20 keV, and in particular higher than 30 keV.
(284) (64) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (63), the arrangement comprising:
(285) at least one charged-particle source for generating a beam of charged particles,
(286) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures being arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate;
(287) a first focusing lens providing a focusing field in a first region upstream and/or downstream of the multi-aperture plate; and
(288) an energy changing electrode providing an electrical field for changing a kinetic energy of charged particles of the beam in a second region upstream and/or downstream of the multi-aperture plate, and wherein the first region where the focusing field is provided and the second region where the energy changing field is provided are overlapping regions.
(289) (65) The particle-optical arrangement according to Item (64), wherein the overlapping regions are located substantially upstream of the multi-aperture plate.
(290) (66) The particle-optical arrangement according to Item (64), wherein the overlapping regions are located substantially downstream of the multi-aperture plate.
(291) (67) The particle-optical arrangement according to one of Items (64) to (66), wherein the energy changing field is a decelerating electrical field for reducing the kinetic energy of the charged particles of the beam.
(292) (68) The particle-optical arrangement according to one of Items (64) to (66), wherein the energy changing field is an accelerating electrical field for increasing the kinetic energy of the charged particles of the beam.
(293) (69) The particle-optical arrangement according to one of Items (64) to (68), wherein an overlap between the energy changing field and the focusing field is more than 1%, in particular more than 5%, or more than 10%.
(294) (70) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (69), the arrangement comprising:
(295) at least one charged-particle source for generating at least one beam of charged particles,
(296) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures being arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate; and
(297) a first focusing lens providing a focusing field in a region between the charged-particle source and the multi-aperture plate;
(298) wherein the beam of charged particles is a divergent or convergent beam in a region immediately upstream of the multi-aperture plate.
(299) (71) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (70), the arrangement comprising:
(300) at least one charged-particle source for generating at least one beam of charged particles,
(301) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures is arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the aperture plate; and
(302) a first focusing lens providing a magnetic field having a focusing field portion in a region between the charged-particle source and the multi-aperture plate;
(303) wherein the at least one charged-particle source is arranged within the magnetic field provided by the first focusing lens.
(304) (72) The particle-optical arrangement of Item (71), wherein the magnetic field where the at least one charged-particle source is arranged is a substantially homogeneous magnetic field.
(305) (73) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (72), the arrangement comprising:
(306) at least one charged-particle source for generating a beam of charged particles;
(307) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures is arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the multi-aperture plate, each of the charged-particle beamlets having a focus in a focusing region of the multi-aperture plate; and
(308) a second focusing lens providing a focusing field in the focusing region.
(309) (74) A particle-optical arrangement, in particular in combination with the particle-optical arrangement according to one of Items (1) to (73), the arrangement comprising:
(310) at least one charged-particle source for generating a beam of charged particles;
(311) at least one multi-aperture plate having a plurality of apertures formed in the plate, wherein the plurality of apertures is arranged in a first pattern, wherein a plurality of charged-particle beamlets is formed from the beam of charged particles downstream of the multi-aperture plate, each of the charged-particle beamlets having a focus in a focusing region of the multi-aperture plate downstream of the multi-aperture plate; and
(312) an objective lens for imaging substantially the focusing region of the multi-aperture plate onto an object positionable in an object plane of the arrangement.
(313) (75) The particle-optical arrangement according to one of Items (1) to (74), wherein two multi-aperture plates are provided on opposite sides of an insulating spacer, wherein apertures in both the multi-aperture plates and apertures in the insulating spacer together form a plurality of through-holes.
(314) (76) The particle-optical arrangement according to one of Items (1) to (74), wherein a central multi-aperture plate is sandwiched between two insulating spacers and wherein two outer multi-aperture plates are each provided on one respective insulating spacer, wherein apertures in the central and outer multi-aperture plates and apertures in the insulating spacers together form a plurality of through-holes.
(315) (77) The particle-optical arrangement according to one of Items (1) to (76), wherein the apertures of the multi-aperture plate are positioned according to a substantially rectangular pattern.
(316) (78) The particle-optical arrangement according to one of Items (1) to (76), wherein the apertures of the multi-aperture plate are positioned according to a substantially hexagonal pattern.
(317) (79) An electron-optical arrangement, in particular in combination with the particle optical-arrangement according to claim one of Items (1) to (78), the electron microscopy arrangement providing a primary beam path for a beam of primary electrons directed from a primary electron source to an object positionable in an object plane of the arrangement, and a secondary beam path for secondary electrons originating from the object, the electron microscopy arrangement comprising a magnet arrangement having:
(318) a first magnetic field region passed by the primary electron beam path and the secondary electron beam path for separating the primary electron beam path and the secondary electron beam path from each other,
(319) a second magnetic field region arranged in the primary electron beam path upstream of the first magnetic field region, wherein the second magnetic field region is not passed by the secondary electron beam path, and wherein the first and second magnetic field regions deflect the primary electron beam in substantially opposite directions,
(320) a third magnetic field region arranged in the secondary electron beam path downstream of the first magnetic field region, wherein the third magnetic field region is not passed by the first electron beam path, and wherein the first and third magnetic field regions deflect the secondary electron beam path in a substantially same direction.
(321) (80) The electron microscopy arrangement according to Item (79), wherein no further magnetic field regions deflecting the primary electron beam by more than 5, in particular more than 10, are provided in the primary electron beam path apart from the first and second magnetic field regions.
(322) (81) The electron microscopy arrangement according to Item (79) or (80), wherein a deflection angle of the second magnetic field region for the primary electron beam path is higher than a deflection angle of the first magnetic field region for the primary electron beam path.
(323) (82) The electron microscopy arrangement according to one of Items (79) to (81), wherein a deflection angle of the first magnetic field region for the secondary electron beam path is lower than a deflection angle of the second magnetic field region for the primary electron beam path.
(324) (83) The electron microscopy arrangement according to one of Items (79) to (82), wherein a first drift region, which is substantially free of magnetic fields, is provided in the primary electron beam path between the second and first magnetic field regions.
(325) (84) The electron microscopy arrangement according to one of Items (79) to (83), wherein a second drift region, which is substantially free of magnetic fields, is provided in the secondary electron beam path between the first and third magnetic field regions.
(326) (85) The electron microscopy arrangement according to one of Items (79) to (84), further comprising an objective lens provided in between of the first magnetic field region and the object plane, wherein the objective lens is passed by the primary and secondary electron beam paths.
(327) (86) The electron microscopy arrangement according to one of Items (79) to (85), further comprising at least one electrode provided in between of the first magnetic field region and the object plane, wherein the at least one electrode is passed by the primary electron beam path for decelerating the primary electrons before impinging on the object, wherein the at least one electrode is passed by the secondary electron beam path for accelerating the secondary electrons after emerging from the object.
(328) (87) The electron microscopy arrangement according to Item (86), further comprising a driver for supplying an adjustable voltage to the at least one electrode.
(329) (88) The electron microscopy arrangement according to Item (87), further comprising a controller for changing a magnetic field strength in the third magnetic field region relative to a magnetic field strength in the first magnetic field region in dependence of the voltage supplied to the at least one electrode.
(330) (89) The electron microscopy arrangement according to Item (88), wherein the magnet arrangement further comprises a fourth magnetic field region in the secondary electron beam path downstream of the third magnetic field region, wherein a magnetic field strength in the fourth magnetic field region is adjustable relative to a magnetic field strength in the third magnetic field region.
(331) (90) The electron microscopy arrangement according to Item (89), further comprising a controller for changing the field strength in the fourth magnetic field region relative to the field strength in the third magnetic field region in dependence of the voltage supplied to the at least one electrode.
(332) (91) The electron microscopy arrangement according to Item (89) or (90), wherein the third and fourth magnetic field regions are arranged substantially directly adjacent to each other in the secondary electron beam path.
(333) (92) The electron microscopy arrangement according to one of Items (87) to (91), further comprising at least one quadrupole lens arranged in the secondary electron beam path downstream of the third magnetic field region, in particular downstream of the fourth magnetic field region.
(334) (93) The electron microscopy arrangement according to Item (92), further comprising a controller for changing a field strength of the quadrupole lens in dependence of the voltage supplied to the at least one electrode.
(335) (94) The electron microscopy arrangement according to one of Items (89) to (93), further comprising a fifth magnetic field region arranged in the secondary electron beam path in between of the fourth magnetic field region and the quadrupole lens.
(336) (95) The electron microscopy arrangement according to Item (94), further comprising a controller for changing the field strength in the fifth magnetic field region relative to the field strength in the third magnetic field region in dependence of the voltage supplied to the at least one electrode.
(337) (96) The electron microscopy arrangement according to Item (94) or (95), wherein the fourth and fifth magnetic field regions are arranged substantially directly adjacent to each other in the secondary electron beam path.
(338) (97) The electron microscopy arrangement according to one of Items (79) to (96), wherein an intermediate image of the object plane is formed by the secondary electrons in a region comprising the first, third, fourth and fifth magnetic field regions.
(339) (98) The electron microscopy arrangement according to one of Items (79) to (97), further comprising a detector arranged in the secondary beam path downstream of the third magnetic field region.
(340) (99) The electron microscopy arrangement according to one of Items (79) to (98), further comprising a transfer lens arrangement arranged in the secondary beam path upstream of the detector.
(341) (100) The electron microscopy arrangement according to one of Items (79) to (99), wherein substantially homogeneous magnetic fields are provided in the first and/or second and/or third and/or fourth and/or fifth magnetic field regions, respectively.
(342) (101) The electron-optical arrangement according to one of Items (1) to (100), further comprising a comb lens arrangement having a line of plural of field source members, and a controller for energizing the field source members such that an electron-optical property provided by the comb lens is displaceable along the line.
(343) (102) An electron microscopy system for inspecting an object positionable in an object plane of the arrangement, the electron microscopy system comprising:
(344) the particle-optical arrangement according to one of Items (1) to (101) for generating a plurality of primary electron beamlets focused on the object; and
(345) a detector for detecting secondary electrons originating from the object.
(346) (103) The electron microscopy system according to Item (102), wherein a plurality of secondary electron beamlets is formed from the secondary electrons originating from the object.
(347) (104) The electron microscopy system according to Item (103), wherein a number of the secondary electron beamlets detected by the detector is lower than a number of primary electron beamlets focused on the object.
(348) (105) An electron lithography system for exposing an electron sensitive substrate, the electron lithography system comprising:
(349) the particle-optical arrangement according to one of Items (1) to (101) for generating a plurality of writing electron beamlets focused on the substrate.
(350) (106) An electron lithography system according to Item (105), further comprising a detector for detecting secondary electrons originating from the object.
(351) Therefore, while the present invention has been shown and described herein in what is believed to be the most practical and preferred embodiments, it is recognized that departures can be made therefrom within the scope of the invention, which is therefore not to be limited to the details disclosed herein but is to be accorded the full scope of the claims so as to embrace any and all equivalent methods and apparatus.