System and method for coloring articles
09668538 ยท 2017-06-06
Assignee
Inventors
Cpc classification
A43B1/0027
HUMAN NECESSITIES
A43D95/06
HUMAN NECESSITIES
International classification
Abstract
A method and apparatus for coloring an article includes fastening an article to a container which at least partially encloses the article. The article fastens to the container in a fixed position. A portion of the container is inserted into a liquid by an actuator. The liquid enters the container through an open end. An air pocket is created in the container when it is inserted into the liquid. A first portion of the article is contained within the air pocket and a second portion of the article is dipped into the liquid and thereby is colored from a dye in the liquid. The actuator also removes the container and the article from the liquid. The process can be repeated with the article in an inverted position and with another liquid to color another portion of the article a second color.
Claims
1. A method of coloring an article, comprising: fastening an article to a container; inserting at least a portion of the container into a liquid including a coloring agent associated with a color; trapping a volume of air between a closed end of the container and a surface of the liquid to create an air pocket within the container; preventing a first portion of the article disposed within the air pocket of the container from contacting the liquid due to a pressure of the air trapped in the air pocket; and introducing a second portion of the article into the liquid, thereby coloring the second portion of the article with the color; wherein the pressure of the trapped air is controlled independent from the submersion depth of the container in the liquid.
2. The method according to claim 1, wherein the step of inserting at least a portion of the container into the liquid including the coloring agent includes the step of inserting an open end of the container into the liquid.
3. The method according to claim 2, further comprising inserting the closed end of the container into the liquid after the open end of the container is inserted into the liquid.
4. The method according to claim 2, further comprising maintaining the closed end of the container suspended above the liquid after the open end of the container is inserted into the liquid.
5. The method according to claim 1, wherein the container can be completely submerged into the liquid, while the air pocket is maintained.
6. The method according to claim 1, wherein the coloring agent includes a dye.
7. The method according to claim 1, further comprising a step of removing the container from the liquid and allowing the second portion to dry.
8. The method according to claim 1, wherein the second portion is a heel portion of the article.
9. The method according to claim 1, wherein the second portion is a fore foot portion of the article.
10. The method according to claim 1, wherein the second portion is a side portion of the article.
11. The method according to claim 1, further comprising the steps of: removing the container from the liquid; fastening the article to the container in an inverted position; inserting at least a portion of the container into a second liquid including a second coloring agent associated with a second color; creating an air pocket within the container, the second portion of the article being disposed within the air pocket of the container; and introducing the first portion of the article into the second liquid thereby coloring the first portion of the article with the second color.
12. A method comprising: attaching an article to a container having an open end and a closed end; inserting the open end into a liquid including a coloring agent; causing the liquid to enter the open end of the container and contact a first portion of the article; trapping a volume of air between the closed end of the container and a surface of the liquid; contacting a second portion of the article with the air within the container; preventing the second portion from contacting the liquid due to a pressure of the volume of trapped air; and controlling the pressure of the volume of trapped air independent from a submersion depth of the container in the liquid.
13. The method of claim 12, further comprising inserting the closed end of the container into the liquid after the open end is inserted into the liquid.
14. The method of claim 12, further comprising maintaining the closed end of the container above the liquid after the open end is inserted into the liquid.
15. The method of claim 12, further comprising increasing a pressure of the air as the open end of the container is inserted deeper into the liquid.
16. The method of claim 15, further comprising contacting more of the article with the liquid as the pressure of the air increases.
17. The method of claim 15, further comprising contacting less of the article with the air as the pressure of the air increases.
18. The method of claim 15, further comprising causing more liquid to enter the container as the pressure of the air increases.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
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DETAILED DESCRIPTION
(19)
(20) Referring to
(21) In different embodiments, article 100 could have one or more colors. In the present embodiment, article 100 may be provided with at least two distinct colors, first color 110 on heel portion 104 and second color 112 on front foot portion 102. As an example, first color 110 could be yellow, while second color 112 could be blue. However, this example is only one of many possible color combinations and it will be understood that first color 110 and second color 112 could be any colors.
(22) Some embodiments can incorporate transition areas between portions of different colors. In one embodiment, a transition area 114 can be disposed between heel portion 104 and front foot portion 102. In some embodiments, transition area 114 can be a blend of color 110 and color 112.
(23) As seen in
(24) In some embodiments transition area 114 can be omitted. Instead a line of demarcation between two colors could be visible. In other embodiments only one color may be used to color article 100. In still other embodiments, three or more distinct colors could be used, with or without transition areas between adjacent distinct colors.
(25) Embodiments can include provisions to facilitate coloring an article to achieve the multicolor effect shown in
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(27) In some embodiments, assembly 202 may further include a container 206. Container 206 may include a side wall 208. In some embodiments, container may be closed at a first end portion 211 and open at a second end portion 213. In one embodiment, container 206 can include a top wall 210 at first end portion 211 and a bottom opening 212 at second end portion 213. Bottom opening 212 may provide access to an interior 214, which is bounded by side wall 208 and top wall 210.
(28) In different embodiments, the geometry of container 206 could vary. In the exemplary embodiment shown in the figures, container 206 has an approximately cylindrical shape. More specifically, side wall 208 may be a cylindrical wall, while top wall 210 may be circular. However, in other embodiments, container 206 could have any other geometry including, but not limited to: a spherical geometry, a pyramidal geometry, a rectangular prism geometry or any other three-dimensional geometry (including both regular and irregular geometries).
(29) Tank 204 may be configured to retain a liquid coloring agent 246. Here, liquid coloring agent 246 may be associated with a color 248. The term liquid coloring agent as used throughout this detailed description and in the claims refers to any liquid that includes or incorporates one or more coloring agents. Liquid coloring agents can include, but are not limited to: liquids with any kinds of coloring agents, including liquids with dyes, liquids with pigments or any other liquid based coloring agents that are known in the art.
(30) The embodiments of the articles described herein may incorporate dyeing methods as well as particular dye compositions. Some embodiments may use one or more of the features, methods, systems and/or components disclosed in the following documents: Tutmark, United States Patent Application Publication 2014/0256468, now U.S. patent application Ser. No. 13/786,031, filed Mar. 5, 2013, titled Method for Dyeing Golf Balls and Dyed Golf Balls; Schoborg, United States Patent Application Publication 2014/0250611, now U.S. patent application Ser. No. 13/786,056, filed Mar. 5, 2013, titled Acid Dyeing of Polyurethane Materials; Tutmark, United States Patent Application Publication 2014/0250609, now U.S. patent application Ser. No. 13/786,043 filed Mar. 5, 2013, titled Method for Dyeing Golf Balls and Dyed Golf Balls; Bracken et al., U.S. Pat. No. 7,611,547, issued Nov. 3, 2009 and titled Airbag Dyeing Compositions and Processes, where the entirety of each document is incorporated by reference.
(31) For purposes of illustration, tank 204 is shown as having a cylindrical geometry. However, the geometry of tank 204 could vary in other embodiments. In some embodiments, the geometry of tank 204 could be substantially similar to the geometry of container 206. In other embodiments, however, the geometry of tank 204 could be substantially different from the geometry of container 206. Other exemplary geometries for tank 204 include, but are not limited to a spherical geometry, a pyramidal geometry, a rectangular prism geometry or any other three-dimensional geometry (including both regular and irregular geometries).
(32) Embodiments can include provisions to position container 206. In some embodiments, apparatus 200 includes actuator 220 which may used to adjust the position of container 206 relative to tank 204. In some embodiments, actuator 220 could be used to raise and lower container 206 with respect to tank 204. For purposes of illustration, only a portion of an actuator that is in contact with container 206 is shown in the figures. Any suitable type of mechanism can be used to raise and lower container 206. Some examples of possible of devices include linkages, pulley system, ropes, cables, which could be mechanized or manual, for example.
(33) In order to fasten an article within container 206, assembly 202 can include one or more retaining members, which may also be referred to as fastening members. In the exemplary embodiment, upper retaining member 242 and lower retaining member 244 are provided inside the container 206. In particular, upper retaining member 242 may be secured to top wall 210 of container 206. In some embodiments, a retaining member bracket 245 secures lower retaining member 244 to a lower portion of side wall 208. In the example shown, an article 230 is positioned vertically within container 206. Specifically, front foot portion 232 of article 230 is secured in container 206 by upper retaining member 242. Also, heel portion 234 of article 230 is secured in container 206 by lower retaining member 244.
(34) First retaining member 242 and second retaining member 244 can be any suitable means for retaining article 230 inside container 206 in a secure position. Some embodiments may employ clips, clamps, tension rods, hooks, or brackets as retaining members. Still other embodiments could use any other kinds of retaining members known in the art for temporarily fixing or holding an article in place.
(35) As seen in
(36) In
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(38) Referring to
(39) Air pocket 250 is created as container 206 is lowered into tank 204. In particular, as bottom opening 212 of container 206 comes into contact with liquid coloring agent 246, air within interior 214 of container 206 becomes trapped (or sealed) within container 206. Specifically, the air within interior 214 is captured within the volume bounded by top wall 210, side wall 208 and the surface of liquid coloring agent 246.
(40) In the configuration of
(41) In some embodiments, article 100 may be buoyant. For example, in embodiments where article 230 is a bladder member or airbag, article 230 may be especially buoyant and resist being submerged in a liquid. Therefore, upper retaining member 242 and lower retaining member 244 may prevent article 230 from floating while being dipped into liquid coloring agent 246. This arrangement allows open bottom 212 of container 206 to be at least partially submersed below a liquid level in tank 204.
(42) As seen in
(43) With container 206 submerged to a predetermined level within tank 204, liquid level 260 defines the transition between a first portion of article 230 that is outside of liquid coloring agent 246 and a second portion of article 230 submerged within liquid coloring agent 246. Here, the first portion is front foot portion 232 while the second portion is heel portion 234. In other embodiments, however, the first portion and the second portion could be any other portions. By holding container 206 at this depth for a predetermined period of time heel portion 234 of article 230 can be colored by liquid coloring agent 246. In this case, container 206 is shown as mostly, but not entirely submerged within liquid coloring agent 246. In other embodiments, container 206 could be completely submerged within liquid coloring agent 246.
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(45) In some embodiments article 230 can be dipped any number of times to achieve different coloring effects. Dipping an article multiple times can be used to achieve desired results in color saturation, to provide color transition areas, etc. In some embodiments, multiple successive quick dippings of article 230 achieves faster results than fewer long dips.
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(47) Referring first to
(48) As also shown in
(49) In some embodiments any type of mechanism capable of transferring assembly 202 from tank 204 to next tank 264 can be employed. Some examples of possible of devices include, but are not limited to: linkages, pulley systems, ropes, cables, as well as possibly other devices, which could be mechanized or manual.
(50) In some embodiments additional dips of the article may be performed in additional tanks. Additional dips can be for rinsing, coating, or sealing the article, for example. Furthermore some embodiments can include drying operations in between dips of the article. These additional dips or operations can occur before, between, or after the dips of the articles as set forth above.
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(52) In the embodiment shown, front foot portion 232 of article 230 is shown as partially dipped into liquid coloring agent 266. In some embodiments, article 230 could be submerged to a point where coloring line 262 is submerged below liquid level 260. This allows some portions of article 230 that have already been colored with color 248 to be additionally colored with liquid coloring agent 266. As discussed below, this creates a color transition region that is a blend of color 248 and color 268. However, in other embodiments, coloring line 262 could be disposed above liquid level 260, such that no portion of article 230 is colored more than once.
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(54) Additionally, in this embodiment, dipped article 230 has a color transition portion 281, which is disposed between coloring line 262 and coloring line 272. Transition portion 281 comprises a blend of color 248 and color 268.
(55) As previously described, in some embodiments article 230 can be dipped any number of times to achieve different coloring effects. Dipping an article multiple times can be used to achieve desired results in color saturation, to provide color transition areas, etc. In some cases, the volume of air pocket 250 within container 206 can be varied in successive multiple dips to achieve varying results.
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(57) Assembly 301 is shown being lowered into tank 1004 filled with liquid coloring agent 1046 of color 1048 for example. The process for coloring article 300 is repeated according to the previous exemplary embodiment discussed above and shown in
(58) These embodiments show some possible orientations for an article with respect to the surface of a liquid coloring agent. In particular, the embodiments depict configurations where the article may be vertical to the surface (e.g.,
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(61) Assembly 1200 is shown lowered into tank 1204 filled with liquid coloring agent 1246 of color 1248 for example. The process for dying article 400 is repeated according to the first exemplary embodiment discussed above and shown in
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(63) Embodiments can include provisions for coloring multiple articles simultaneously within a single tank of liquid coloring agent. For example, some embodiments could include provisions for retaining multiple articles at the same height within a container, thereby allowing the multiple articles to be colored simultaneously. As another example, some embodiments could incorporate assemblies with stacked containers, where one or more articles can be colored within each container and where the entire assembly could be submerged into a tank of liquid coloring agent.
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(65) A carousel 540 for mounting multiple articles 530 is disposed inside the container. Carousel 540 includes a cylindrical bracket 545 mounted to the interior 514 of container 506. Cylindrical bracket 545 is provided with upper retaining members 542 and lower retaining members 544 which are axially spaced from each other. Upper retaining members 542 and lower retaining members 544 are secured at their upper and lower ends by the cylindrical bracket 545. In the present example, multiple articles 530 are shown being secured within cylindrical bracket 545 in a vertical position.
(66) Uncolored/un-dyed articles 530 are positioned in carousel 540. Articles 530 are retained at their respective front foot portions 532 and at heel portions 544. Upper retaining members 542 and lower retaining members 544 can be any suitable means for retaining articles into cylindrical bracket, as described previously with respect to other embodiments. Front foot portions 532 of articles 530 are secured in cylindrical bracket 545 by upper retaining members 542. Heel portions 534 of articles 530 are secured in cylindrical bracket 545 by lower retaining members 544.
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(69) For purposes of clarity, first container 606 and second container 607 are shown in cross-section. However, it will be understood that the geometry of each container could vary in different embodiments. Furthermore, in this embodiment, each container is shown without any bracket details for simplicity. Also, each container is shown holding only two articles for simplicity. The articles 630 are positioned for example in the same manner as in the previous embodiment.
(70) In some embodiments with multiple containers, the containers can be positioned side by side, rather than stacked vertically.
(71) Apparatus 600 includes actuator 620 which is used to raise and lower containers 606. Containers 606 can be raised and lowered by actuator 620. Any suitable type of mechanism can be used to raise and lower containers 606, as previously described.
(72) Tank 1604 is shown as a vessel containing a liquid coloring agent, as the previous examples. The assembly 602 is shown lowered into in tank 1604. In this configuration, second container 607 is shown in
(73) Embodiments can also include provisions to control the amount of water entering a container. For example, container 606 and container 607 of the current embodiment include holes 680 that may be used to allow more water into container 606 and container 607. Other embodiments could incorporate any other holes in any other locations.
(74) Furthermore, different sizes of articles are being held inside the container, which is advantageous for producing the same pattern on different sized articles in one batch. For example, the embodiment includes a first sized article 630 and a second sized article 670 retained within the same container 606.
(75) Although
(76) While various embodiments have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.