Valve
20230071670 · 2023-03-09
Inventors
Cpc classification
F16K15/1825
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A valve (100, 200, 300) includes a body (104, 204, 304) with a first side surface (120, 220, 320), a second side surface (124, 224, 324), and a flow passage (128, 228, 328) extending through the body (104, 204, 304) to define a flow passage opening (136, 236, 336) at the second side surface (124, 224, 324). The body (104, 204, 304) includes a valve seat (148, 248, 348) that encompasses the flow passage opening (136, 236, 336). The valve includes a valve member (108, 208, 308) having an anchor (152, 252, 352) mounted on the body (104, 204, 304) and a flange (156, 256, 356) extending from the anchor (152, 252, 352) defining a seal portion (184, 284, 384) for sealing against the valve seat (148, 248, 348). The valve includes a fulcrum (112, 212, 312) located between the flange (156, 256, 356) and the second side surface (124, 224, 324).
Claims
1. A normally closed valve that i) can automatically open to establish communication through the valve between first and second sides of the valve in response to a pressure on the first side of the valve exceeding the pressure on the second side of the valve by a predetermined amount, and ii) can also be selectively opened to establish communication through the valve between the first and second sides of the valve, said valve comprising: I. a body defining A. a first side surface and a second side surface; B. at least one flow passage extending through said body between said first side surface and said second side surface to define i) a flow passage opening at said body first side surface, and ii) a flow passage opening at said body second side surface; and C. a valve seat that i) is located on said second side surface, and ii) encompasses said flow passage opening at said second side surface; II. a valve member that includes A. an anchor that is mounted on said body to accommodate movement between i) an initially installed first location relative to said body, and ii) a selectively mechanically maintainable second location relative to said body; and B. a flange that is deflectable and resilient, and that i) extends laterally from said anchor, and ii) defines a seal portion for effecting a sealing engagement with said valve seat on said second side surface around said flow passage opening at said second side surface when said anchor is in said first location relative to said body while the pressure on the first side of said valve does not exceed the pressure on the second side of said valve by more than a predetermined amount; and III. a fulcrum located atone of said valve member and/or said body between said flange and said second side surface whereby said valve can be selectively opened by pushing said anchor relative to said body toward said second location to pivot at least a portion of said flange about said fulcrum and thereby deflect at least part of said seal portion out of sealing engagement with said valve seat on said second side surface to open said valve to establish communication through said valve between the first and second sides of said valve.
2. The valve in accordance with claim 1 in which said body, is a part of a container that can be subjected to a first pressure on the exterior of the container that exceeds a second pressure on the interior of the container; and said flange is located at the exterior of said container.
3. The valve in accordance with claim 1 in which said body has a plurality of said flow passages arranged to extend between said first side surface and said second side surface of said body; and each of said flow passages defines a flow passage opening at said second side surface of said body so that said flow passage openings at said second side surface of said body lie on a circular locus.
4. The valve in accordance with claim 3 in which said flange of said valve member is a flexible, resilient membrane that has a generally circular configuration extending from said anchor; and said seal portion of said valve member is an annular lip for sealingly engaging said valve seat around said plurality of said flow passage openings at said second side surface of said body.
5. The valve in accordance with claim 1 in which said body defines a mounting aperture extending between said first side surface and said second side surface of said body; said anchor of said valve member has i) a middle portion received in said mounting aperture, ii) a first end portion extending beyond said mounting aperture at said first side surface of said body, and iii) a second end portion extending beyond said mounting aperture at said second side surface of said body; said flange of said valve member is located adjacent said second side surface of said body and extends from said second end portion of said anchor; and said first end portion of said anchor is enlarged and extends adjacent to, and engages, said first side surface of said body for inhibiting movement of said first end portion through said mounting aperture in the direction from said first side surface toward said second side surface of said body.
6. The valve in accordance with claim 5 in which said flange is sufficiently resilient so that said seal portion can engage said valve seat with a sealing force to bias said anchor to said first location wherein said enlarged first end portion of said anchor is pulled against said first side surface of said body adjacent said mounting aperture to maintain said anchor at said first location unless said anchor is moved with an external force sufficient to overcome said bias.
7. The valve in accordance with claim 1 in which said fulcrum is a post projecting from said second side surface of said body toward said valve member flange.
8. The valve in accordance with claim 1 in which said fulcrum is a post projecting from said flange of said valve member toward said second side surface of said body.
9. The valve in accordance with claim 1 in which said fulcrum is an annular wall that i) projects from said second side surface of said body toward said flange of said valve member, and ii) extends around said flow passage opening at said second side surface, and said annular wall defines at least one channel therein to accommodate flow through said channel when said flange engages said annular wall.
10. The valve in accordance with claim 1 in which said fulcrum is an annular wall that i) projects from said flange of said valve member toward said second side surface of said body around said flow passage opening at said second side surface, ii) is spaced laterally from said seal portion of said valve member, and iii) is configured to engage said second side surface around said flow passage opening at said second side surface, and said annular wall defines at least one channel therein to accommodate flow through said channel when said annular wall engages said second side surface around said flow passage opening at said second side surface.
11. The valve in accordance with claim 1 wherein said valve member is formed from Silicone having a durometer of about 40 Shore A.
12. The valve in accordance with claim 1 wherein said flange includes a top surface that faces away from said second side surface of said body and which defines a radius of curvature, said flange further includes a bottom surface that faces said second side surface and which defines a radius of curvature, and wherein said radius of curvature of said bottom surface is greater than said radius of curvature of said top surface.
13. The valve in accordance with claim 1 wherein said valve is configured to automatically open to establish communication through the valve when the pressure on the first side of the valve exceeds the pressure on the second side of the valve by about 20,600 Pascal.
14. The valve in accordance with claim 1 wherein said valve member is mechanically maintainable in said second location relative to said body when said anchor of said valve member is subjected to a pre-determined manual compressive force.
15. The valve in accordance with claim 1 wherein said anchor defines a central axis and said fulcrum is located radially outwardly of said flow passage opening at said body second side surface, as measured from said central axis.
16. The valve in accordance with claim 1 wherein said fulcrum has the form of four rounded posts located on one of said valve member and/or said second side surface of said body, said posts located on a circular locus.
17. The valve in accordance with claim 1 wherein said body includes four flow passages each of which has the form of an arcuate slot extending between said first side surface and said second side surface of said body.
18. The valve is in accordance with claim 1 in which said body is a molded thermoplastic insert for a container that can be subjected to a first pressure on the exterior of the container that exceeds a second pressure on the interior of the container; said valve member is a molded elastomer; and said valve member arranged with said body such that the flange of said valve member is located at the exterior of said container.
19. The valve is in accordance with claim 1 in combination with a container in the form of a flexible pouch, said valve located at an opening of said pouch.
20. A valve comprising: I. a body having a first side surface and a second side surface, said body defining at least one flow passage extending through said body between said first side surface and said second side surface to define i) a flow passage opening at said first side surface, and ii) a flow passage opening at said second side surface; II. a valve member that i) is movable relative to said body, and ii) includes a flexible and resilient flange having a first region, a second region extending from said first region, and a third region extending from said second region; said third region including a seal portion configured so that said seal portion sealingly engages said second side surface around said flow passage opening at said second side surface when said valve is in an initially closed condition to prevent communication through said valve; and III. a fulcrum that is located at one of said valve member and/or said body between said second region and said second side surface whereby if said valve member is pushed relative to said body to move said first region toward said second side surface, then said second region pivots about said fulcrum to deflect at least part of said sealing portion of said third region out of sealing engagement with said second side surface to establish communication through said valve.
21.-40. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In the accompanying drawings forming part of the specification, in which like numerals are employed to designate like parts throughout the same,
[0038]
[0039]
[0040]
[0041]
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[0043]
[0044]
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0057] While the valve of the present invention is susceptible of embodiment in many different forms, this specification and the accompanying drawings disclose only some specific forms as examples of the invention. The invention is not intended to be limited to the embodiments so described, however.
[0058]
[0059] The valve 100 is especially adapted to be installed on a container wherein the interior of the container is, at times, subjected to a vacuum, and wherein a user of the valve 100 may selectively engage, either directly or indirectly, a portion of the valve 100 that is located on the exterior of the container, to move some portion of the valve 100 to allow the flow of a fluent substance (e.g., air) from the exterior of the container into the interior of the container.
[0060] For ease of description, the valve of this invention is described, with reference to the drawings, in a generally horizontal orientation that the valve could have when installed on a fluent substance container or system for being engaged by a user or a sufficiently rigid article, wherein the user or article can contact the valve from above to move some portion of the valve downward. The terms “axial”, “radial”, and “lateral” are used herein with respect to an axis 116 (
[0061] The valve 100 is suitable for use with a variety of conventional or special fluent substance containers or systems (e.g., fluent substance handling or processing systems, dispensing systems, etc.) having various designs, the details of which, although not illustrated or described, would be apparent to those having skill in the art and an understanding of such containers or systems. The container may be, for example, a rigid bottle or a flexible bag. The valve 100 could also be installed on a reservoir, a fluent substance processing system, or a fluent substance dispensing system, which contains a fluent substance below ambient atmospheric pressure, at ambient atmospheric pressure, or above ambient atmospheric pressure (including a system in which the pressure results from the static head of the fluent substance within the system and/or in which the system generates or otherwise creates a pressurized fluent substance therein).
[0062] The valve 100 could be operated mechanically (i.e., manually) by a user of the valve 100, or may be operated by a mechanism, probe, or other article that is sufficiently rigid to deflect some portion of the valve 100 to open the valve 100. While such a mechanism, probe, or article is not illustrated, such features could be readily designed by one skilled in the art. The detailed descriptions of such features are not necessary to an understanding of the invention, and accordingly, are herein discussed only to the degree necessary to facilitate an understanding of the novel aspects of the present invention.
[0063] With reference to
[0064] With reference now to
[0065] Still referring to
[0066] With reference to
[0067] It will be understood that although the first illustrated embodiment of the valve 100 has a fulcrum 112 in the form of posts 112 that are unitary with the body 104, the fulcrum posts 112 need not be unitary with the body 104. For example, the fulcrum posts 112 could be separately formed from the body 104 and subsequently attached to the body 104 by a secondary manufacturing process (e.g., adhered with adhesive, bi-injection molded, welded, clamped, press-fit, etc.). Furthermore, the fulcrum posts 112 could instead be attached or formed integrally with the valve member 108 (instead of the body 104), as with other illustrated embodiments of the valve that are discussed hereinafter.
[0068] It will be further understood that while the fulcrum posts 112 of the first illustrated embodiment of the valve 100 has the form of four rounded posts extending from the body 104 toward the valve member 108, the fulcrum posts 112 need not be limited to such a shape for some applications. For example, the fulcrum 112 could have the form of a single post extending from either of the body 104 or the valve member 108. Alternatively, the fulcrum 112 could have the form of a wall extending from either of the body 104 or the valve member 108.
[0069] Still referring to
[0070] The valve member 108 of the illustrated first embodiment of the valve 100 has an umbrella-like configuration, and is flexible, resilient, pressure-openable, and self-closing. Forms of generally related kinds of umbrella valves are disclosed in the U.S. Pat. No. 6,951,295 B1 and International Publication No. WO 2014/089082 A1. The descriptions of those patents are incorporated herein by reference thereto to the extent pertinent and to the extent not inconsistent herewith.
[0071] The valve member 108 is suitable for use with fluent substances, such as liquids and gases, including, inter alia, beverages, food products, or mixtures. The valve member 108 is preferably molded as a unitary, or one-piece, structure from a material which is flexible, elastic, and resilient. This can include elastomers, such as a synthetic, thermosetting polymer, including silicone rubber, such as the silicone rubber sold by Dow Corning Corporation in the United States if America under the trade designation D.C. 99-595 and RBL-9595-40. Another suitable silicone rubber material is sold in the United States of America under the designation Wacker 3003-40 by Wacker Silicone Company.
[0072] The valve member 108 could also be molded from other thermosetting materials or from other elastomeric materials, or from thermoplastic polymers or thermoplastic elastomers, including those based upon materials such as thermoplastic propylene, ethylene, urethane, and styrene, including their halogenated counterparts. For example, a particular non-silicone material that may be employed is ethylene propylene diene monomer rubber (“EPDM”), such as sold in the United States of America under the designation Grade Z1118 by Gold Key Processing, Inc. having an office at 14910 Madison Road, Middlefield, Ohio 44062, United States of America. Another non-silicone material that may be employed is nitrile rubber, such as sold in the United States of America under the designation Grade GK0445081-2 by Graphic Arts Rubber, having an office at 101 Ascot Parkway, Cuyahoga Falls, Ohio 44223, United States of America. It is desirable in many applications that the material be substantially inert so as to avoid reaction with, and/or adulteration of, the fluent substance or substances that come into contact with the valve member 108.
[0073] While the illustrated valve member 108 is formed from a single material, it will be appreciated that for some applications the valve member 108 may be formed from a material that is defined by two or more layers of the same or different substances. For example, one layer of the valve member 108 material may be formed form a silicone rubber and one or more other layers of the valve member 108 material may be formed from coatings, treatments, or laminations of one or more different substances. As another example, the valve member 108 could be formed as a compound structure having some portions thereof formed from an elastomeric material and other portions formed from other materials such as a metal spring or rigid thermoplastic.
[0074] The valve member 108 has an as-molded, substantially unstressed, rest position or condition (
[0075] With reference to
[0076] Referring now to
[0077] It will be understood that the valve member 108 could be assembled with the body 104 in a manner other than that illustrated in
[0078] With reference to
[0079] The flange 156 of the valve member 108 is preferably configured for use in a particular container or system, and a specific type of fluent substance, such as air, so as to achieve proper opening and closing of the valve 100 when valve member 108 is subjected to an opening pressure differential or a manual force. For example, the pressure, viscosity and density of any fluent substance on one or both sides 113, 114 of the valve 100 are factors to be considered. The rigidity and durometer of the valve member 108 material are additional factors to be considered. Preferably, the valve member 108 is formed from a Silicone material having a durometer of about 40 shore A. In some applications, however, the inventors have found that the durometer of the valve member 108 may be increased or decreased to achieve a pre-selected venting pressure.
[0080] As can be seen in
[0081] Referring now to
[0082] When the flange 156 is viewed in cross section, as illustrated in
[0083] The first illustrated embodiment of the valve 100 can be opened in a number of different ways. With reference to
[0084] In a presently contemplated commercial product, the first illustrated embodiment of the valve 100 is designed to remain substantially closed when the pressure differential between the valve first side 113 (higher pressure side) and the valve second side 114 (lower pressure side) remains below about 20,600 Pascal.
[0085] When the pressure differential between the valve first side 113 (higher pressure side) and the valve second side 114 (lower pressure side) falls below the predetermined amount, the valve 100 automatically returns to the closed position illustrated in
[0086] With reference now to
[0087] Still referring to
[0088] When the externally-applied force acting against the anchor 152 falls below the predetermined amount (e.g., when the user removes the finger (
[0089] In the first illustrated embodiment of the valve 100, the valve member 108 is designed to move relative to the body 104, into a mechanically maintainable, opened or actuated position (illustrated in
[0090] The inventors have found that providing an improved valve, such as the valve 100, which has multiple modes of operation, may be desirable for controlling the flow of a fluent substance or substances in a variety of containers or systems. In particular, the valve 100 may be especially suitable for use at an opening of a container having an interior that under a partial vacuum and having an exterior that is subjected to atmospheric pressure or greater. As explained in detail hereinafter, a user of the valve 100 may selectively activate the valve 100 to equalize the pressure within the container interior with the container exterior pressure by allowing flow of exterior ambient air into the partially evacuated container interior. The valve 100 may further serve to prevent an over-pressurization of the container interior, by automatically opening to allow flow of the fluent contents from the container interior to the container exterior if the pressure in the container interior exceeds the exterior pressure by a predetermined amount.
[0091] The inventors have further found that providing an improved valve, such as the valve 100, which has multiple modes of operation, may be more cheaply and easily manufactured when compared to other types of multi-mode valves. In particular, the valve 100 may be manufactured for a cost less than complex multi-mode valves that include springs, balls, and/or a multitude of components requiring assembly.
[0092] It may be desirable to modify the valve 100 to remain closed at even greater pressure differentials in some applications, such as when (i) the valve is installed on or with a container or system in a different orientation than the one that is illustrated, (ii) the container on or with which the valve is installed is subjected to a different temperatures or pressures than those presently contemplated, or (iii) the container on which the valve is installed is likely to experience shocks, pulses, and/or impacts.
[0093] In still other applications, such as when the user (or rigid article that is used to force open the valve) has a limited available driving force (such as may be the case when a container or system is designed for a user with arthritis in the hand), it may be desirable to modify the valve 100 so that it opens when subjected to a significantly lower external force.
[0094] A second embodiment of a valve 200 according to the present invention is illustrated in
[0095] The second embodiment of the valve 200 functions in a similar manner as the first embodiment of the valve 100. Whereas for the first embodiment of the valve 100, three digit numerals in the one hundred series are used to refer to the features of the first embodiment features illustrated in
[0096] With reference to
[0097] Referring now to
[0098] The second embodiment of the valve 200 differs from the first embodiment of the valve 100 in that the fulcrum posts 212 are located on (i.e., as part of) the bottom surface 288 of the valve member 208. The fulcrum posts 212 comprise four rounded posts 212 that extend toward the body second side surface 224. The fulcrum posts 212 function to contact the body second side surface 224 when the anchor 252 is pressed by a user of the valve 200 and moved from a first location relative to the body 204 to a second location relative to, and toward, the body 204. Contact of the fulcrum posts 212 with the body 204 functions to pivot, and lift, the lip 284 away from the valve seat 248 to thereby expose the flow passage openings 236 (
[0099] It will be understood that although the fulcrum 212 (i.e., fulcrum posts 212) of the second embodiment of the valve 200 is illustrated as unitary with the valve member 208, the fulcrum posts 212 need not be unitary with the valve member 208. For example, the fulcrum posts 212 could be initially formed separately from the valve member 208 and subsequently attached to the valve member 208 by a secondary manufacturing process (e.g., glued, bi-injection molded, heat bonded, clamped, press-fit, etc.). It will be further understood that while the fulcrum 212 of the second illustrated embodiment of the valve 200 has the form of four rounded posts 212 extending from the bottom surface 288 of the valve member 208 toward the body 204, the fulcrum 212 need not be limited to such a shape for some applications. For example, the fulcrum 212 could have the form of only a single post extending from the valve member 208. Alternatively, the fulcrum 212 could have the form of a wall extending downwardly from the valve member 208.
[0100] The second embodiment valve 200 may be more easily manufactured, and at less cost, when compared to other types of valves, such as the first embodiment valve 100.
[0101] In addition, the second embodiment valve 200, which has a fulcrum 212 located on the valve member 208, may be more desirable, or even necessary, in an application where the body 204 is a standardized and planar part that cannot be modified to accommodate a fulcrum 212.
[0102] A third embodiment of a valve 300 according to the present invention is illustrated in
[0103] With reference to
[0104] The third embodiment of the valve 300 differs from the first embodiment of the valve 100 in that the fulcrum 312 of the third embodiment of the valve 300 has the form of an annular wall 312 that extends laterally beyond and around the flow passage openings 336 on the body second side surface 324. The wall includes a slot, aperture, or channel 390 therein to permit communication of a fluent substance between the sides 313, 314 of the valve 300 when the anchor 352 is forced downward by a user of the valve 300 such that the valve member 308 contacts the top of the wall. The fulcrum 312 in the form of a wall 312 otherwise functions in the same manner as discussed above with respect to the first embodiment of the valve 100, whereby if the valve member 308 is pushed downwardly, the relative movement of the valve member 308 downwardly with respect to the body 304 causes engagement of the fulcrum wall 312 with the valve member 308, pivoting the distal end of the flange 356 upwardly, to thereby lift the lip 384 away from the valve seat 348, exposing the flow passage openings 336 (
[0105] With the valve 300 in a mechanically maintained open condition, the flow of a fluent substance may travel from a higher pressure environment on the second side 314 of the valve 300, beneath the lip 384, through the channel 390, into the flow passages 328, and to a lower pressure environment on the first side 313 of the valve 300. It will be appreciated that the flow of the fluent substance may be reversed, depending on the relative pressures between the first side 313 and second side 314 of the valve 300.
[0106] It will be understood that while the fulcrum wall 312 of the third illustrated embodiment of the valve 300 is illustrated as a wall that is unitary with the body 304, the fulcrum wall 312 need not be unitary with the body 304. For example, the fulcrum wall 312 could be initially formed or otherwise made separately from the body 304 and subsequently attached thereto by a secondary manufacturing process (e.g., adhered with adhesive, bi-injection molded, heat bonded, clamped, press-fit, etc.). Furthermore, the fulcrum wall 312 may be formed unitarily with the valve member 308 instead of being located on the valve body 304.
[0107] It will be appreciated that while various theories and explanations have been set forth herein with respect to how the component configurations and arrangements may affect the operation of the inventive valves, there is no intention to be bound by such theories and explanations. Further it is intended that all structures falling within the scope of the appended claims are not to be otherwise excluded from the scope of the claims merely because the operation of such valves may not be accounted for by the explanations and theories presented herein.
[0108] Various modifications and alterations to this invention will become apparent to those skilled in the art without departing from the scope and spirit of this invention. Illustrative embodiments and examples are provided as examples only and are not intended to limit the scope of the present invention.