Ground preparation machine, in particular a compactor
09670628 ยท 2017-06-06
Assignee
Inventors
Cpc classification
E02D3/026
FIXED CONSTRUCTIONS
International classification
E01C19/23
FIXED CONSTRUCTIONS
Abstract
A ground preparation machine, in particular a compactor, comprises at least one roller (16) rotatable around an axis of rotation of the roller (A) and, attached to the at least one roller (16), at least one scraper device (36, 38) for scraping off material adhering to the outer peripheral region (26) of the roller (16), wherein the scraper device (36, 38) comprises a scraper bar (40) extending along the roller (16), the scraper bar (40) being designed to provide a first scraper region (58) for scraping off material from a roller having an essentially untextured outer peripheral region (26) and to provide a second scraper region (66) for scraping off material from a roller having a textured outer peripheral region (26).
Claims
1. A ground preparation machine, in particular a compactor, comprising: at least one roller rotatable around an axis of rotation of a roller, attached to at least one roller, at least one scraper device for scraping off material adhering to the outer peripheral region of the roller, wherein the scraper device comprises a scraper bar extending along the roller, the scraper bar being designed to provide a first scraper region for scraping material from a roller having an essentially untextured outer peripheral region and being designed to provide a second scraper region for scraping material from a roller having a textured outer peripheral region, and further wherein scraper bar is movable among: a first operating position, wherein, in the first operating position, the first scraper region is in scraping interaction with the roller, a second operating position different from the first operating position, wherein, in the second operating position, the second scraper region is in scraping interaction with the roller, and an installation/removal position, wherein, in the installation/removal position, the scraper bar is positioned for installation/removal and/or for adjustment of at least one first scraper member of the first scraper region and/or of at least one second scraper member of the second scraper region.
2. The ground preparation machine according to claim 1, wherein the scraper bar preferably extends along the roller essentially parallel to the axis of rotation of the roller.
3. The ground preparation machine according to claim 1, wherein the scraper bar is capable of being swiveled around an axis of movement essentially parallel to the axis of rotation of the roller and/or is displaceable toward the outer peripheral region of the roller and away from the outer peripheral region of the roller.
4. The ground preparation machine according to claim 3, wherein the scraper bar is solidly attachable at its two end regions to a machine frame in the first operating position and/or in the second operating position and is swivelably mounted on the machine frame for movement into and out of the installation/removal position.
5. The ground preparation machine according to claim 4, wherein a slot guide is provided that is attached to each end region of the scraper bar on the machine frame, the scraper bar being solidly attached or attachable to the machine frame via at least one fastener, preferably a plurality of fasteners, passing through the slot guide in the first and/or in the second operating position and being swivelable with respect to the machine frame via a fastener passing through the slot guide.
6. The ground preparation machine according to claim 1, wherein the scraper bar comprises a first mounting region for the attachment of at least one first scraper member of the first scraper region and a second mounting region for the attachment of at least one second scraper member of the second scraper region.
7. The ground preparation machine according to claim 6, wherein the scraper bar comprises a longitudinally extending bar body and a plurality of scraper member supports on the bar body essentially providing the first mounting region and the second mounting region.
8. The ground preparation machine according to claim 6, wherein the scraper bar comprises a longitudinally extending bar body having at least one first mounting plate providing the first mounting region and at least one second mounting plate providing the second mounting region.
9. The ground preparation machine according to claim 1, wherein the first scraper region comprises at least one first scraper member providing a scraper edge running essentially without interruption along the roller axis of rotation, and/or in that the second scraper region comprises a plurality of tooth-like projecting second scraper members arranged spaced apart from each other along the axis of rotation of the roller.
10. The ground preparation machine according to claim 1, wherein, when a scraper bar is positioned in the first operating position, the at least one scraper member of the first scraper region is in scraping interaction with the outer peripheral region of the roller and the second scraper members of the second scraper region are not in scraping interaction with the outer peripheral region of the roller and that, when the scraper bar is positioned in the second operating position, the at least one first scraper member of the first scraper region is removed from the scraper bar and the second scraper members of the second scraper region are in scraping interaction with the outer peripheral region of the roller.
11. The ground preparation machine according to claim 1, wherein at least one actuating mechanism for swiveling and/or displacing and/or holding the scraper bar is attached or attachable to the scraper bar.
12. The ground preparation machine according to claim 1, wherein at least one scraper region comprises at least one scraper member that can be brought into scraping interaction with the roller, wherein at least one, preferably each, scraper member of at least one scraper region is angled with respect to a radial line perpendicular to the roller axis of rotation and is inclined in the rotational direction of the roller, and/or at least one, preferably each, scraper member of at least one scraper region is angled relative to the radial line and is inclined counter to the rotational direction of the roller.
13. The ground preparation machine according to claim 12, wherein at least one scraper member of the first scraper region and at least one scraper member of the second scraper region are inclined in the same direction, preferably in the rotational direction of the roller.
14. The ground preparation machine according to claim 12, wherein at least one scraper member of the first scraper region is inclined in a first direction, preferably counter to the rotational direction, and at least one scraper member of the second scraper region is inclined in a second direction, preferably in the rotational direction.
15. The ground preparation machine according to claim 12, wherein a diverter device for diverting material detached from the roller by the scraper member away from the roller is attached to at least one scraper member that is preferably inclined counter to the rotational direction of the roller.
16. The ground preparation machine according to claim 1, wherein at least one storage mounting area is provided for detachably mounting at least one scraper member not installed on the scraper bar, preferably on a machine frame rotatably carrying the roller.
17. A method for operating a ground preparation machine, the ground preparation machine including at least one roller rotatable around an axis of rotation of a roller, attached to at least one roller, at least one scraper device for scraping off material adhering to the outer peripheral region of the roller, wherein the scraper device includes a scraper bar extending along the roller, the scraper bar being designed to provide a first scraper region for scraping material from a roller having an essentially untextured outer peripheral region and being designed to provide a second scraper region for scraping material from a roller having a textured outer peripheral region, in which method, if the ground preparation machine is operated using a roller having an essentially untextured outer peripheral region, at least one scraper device attached to this roller is configured in such a way and positioned in a first operating position so that the scraper bar with its first scraper region is in scraping interaction with the outer peripheral region of the roller and, if the ground preparation machine is operated using a roller having a textured outer peripheral region, at least one scraper device attached to this roller is configured in such a way and positioned in a second operating position different from the first operating position so that the scraper bar with its second scraper region is in scraping interaction with the outer peripheral region of the roller.
18. The method according to claim 17, wherein, for operation with a roller having a textured outer peripheral region, at least one first scraper member of the first scraper region is removed from the scraper bar when the scraper bar is positioned in the installation/removal position, and the scraper bar is subsequently positioned in its second operating position via a swiveling and/or displacement movement.
Description
(1) The present invention is described in detail below with reference to the accompanying figures. In the drawings:
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(13) In
(14) Scraper devices can be attached to such a roller 16 to scrape off material, for example soil, asphalt material or the like at the outer peripheral region 26 of roller 16, in particular a surface 27 that in this case is designed to be untextured, that is, smooth. The structure and functionality of scraper devices of this kind are described in detail below in reference to
(15)
(16) It should be noted here that a roller 16 may always be constructed with padfeet 28 of this kind, thus having a textured outer peripheral region 26. Alternatively, a roller 16 may also be constructed with the untextured outer peripheral region 26 shown in
(17)
(18) The scraper device 36 comprises a scraper bar generally labeled 40. This scraper bar 40 is positioned in such a way that it extends along roller 16 essentially parallel to the roller axis of rotation A and may thereby include its entire axial length in the scraping operation.
(19) The scraper bar 40 comprises a tubular bar body 42 that extends longitudinally. Plate-like mounting elements 48, 50 are secured at its two end regions 44, 46 by welding, for example. Furthermore, respective scraper member supports 52 extend from the bar body 42 at essentially equal spacing from each other. The scraper member supports 52 provide a first mounting region 54 on which a first scraper member 56 of a first scraper region 58, designed in this case in the shape of a uniform plate or blade, can be secured, for example by bolting. In this context, the bolted connection may be made through the corresponding slot 60 in the first scraper member 56 so that it may be disposed transverse to the longitudinally extending direction of the bar body 42 in various displacement positions and then tightened. The scraper member supports 52 further provide a second mounting region 60 on a side oriented opposite to the first mounting region 54. On the second mounting region 60, plate-like or tine-like second scraper members 64 of a second scraper region 66 may be secured to the scraper member supports 52, for example by bolting. The second scraper members 64 may also be designed with a slot 68 through which they are secured using two bolts, for example, so that the second scraper members 64 may also be displaced transverse to the longitudinally extending direction of the bar body 42 or may be secured in different positions. As shown in
(20) Counter mounting regions 70 may be provided on machine frame 30, for example on cross-member 32, attached to the two plate-like mounting elements 48, 50. Each counter mounting region 70 may comprise a slot 72 through which at least two fasteners, for example mounting bolts, may be screwed into corresponding threaded holes 74, 76 of the mounting elements 48, 50. If two bolts or fasteners of this type are screwed into an attached mounting element 48 or 50 while passing through a respective slot 72, the scraper bar 40 is essentially secured against swiveling or tilting but is displaceable in the longitudinal direction of a corresponding slot 72 toward or away from the outer peripheral region 26 of the roller 16. In each of these displacement positions, the scraper bar 40 may be locked by bolting it down. If only one of the mounting bolts is guided through the corresponding slot 72 and screwed into an attached mounting element 48, 50, the scraper bar 48 may be swiveled with or around this fastener within the respective slot 72 and, where applicable, also simultaneously displaced.
(21) Due to the above-described capability of the scraper bar 40 to be mounted on the machine frame 30, it becomes possible to place the scraper bar 40 or its scraper regions 58, 66, and the scraper members 56 and/or 64 respectively provided or to be provided there, in different positions. In this context, it should initially be assumed that in the delivered condition, that is, when it is new, the ground preparation machine 10 is designed just as shown in
(22) If a ground preparation machine 10 of this type is to be used to compact soil, for example, whereupon it is advantageous to equip a roller 16 with padfeet 28, the roller 16 may be provided, for example, with a suitable sheathing so that there is texturing created by the padfeet 28 on its outer peripheral region 26. To be able to also use the scraper devices 36, 38 in this state or for a roller of this type with a textured outer peripheral region 26, the scraper bar 40 may be brought into the installation/removal position shown in
(23) If the scraper bar is in the position shown in
(24) After removal of the first scraper member 56 with the components attached thereto, it is then possible for the scraper bar 40 to be swiveled and displaced from the installation/removal position shown in
(25) It should be noted here that in the first operating position and in the second operating position, the scraper bar 40 may be positioned differently with respect to machine frame 30 or with respect to roller axis of rotation A, for example, having a greater distance from roller axis of rotation A in the first operating position than in the second operating position. However, in principal, the scraper bar 40 could be identically positioned in the two operating positions with respect to machine frame 30 and thus also with respect to the axis of rotation A of the roller, so that the two operating positions are basically differentiated according to which of the scraper members are provided on the scraper bar 40 or are brought into scraping interaction with the roller 12.
(26) It is evident that, because of the wedge-shaped design of the scraper member support 52, the first scraper member 56, on the one hand, and the second scraper members 64, on the other hand, are oriented at different angles of inclination but have the same direction of inclination with respect to roller 16 when, by corresponding positioning on or with scraper bar 40, they are in scraping interaction with roller 16. Therefore, the plate-like first scraper member 56, for example, in the first operating position, that is, when it or the first scraper region 58 is in scraping interaction with roller 16, is oriented at an angle of incidence of about 30 with respect to the outer peripheral region of roller 16. When positioned in the second operating position, that is, when the second scraper members 64 are positioned to engage between the rings of padfeet 28, they have an angle of incidence of approximately 47 with respect to roller 16 or with respect to a line running tangential to it. This angle of inclination for the two scraper regions 58, 66 can be specified for the respective scraper operation to be carried out, on the one hand, by means of the design of the wedge shape of the scraper member support 52 and, on the other hand, by the selection of the angle of inclination of the slots 72.
(27) With the embodiment of the type shown in
(28) If a conversion is to occur in the reverse order, that is, first working with a roller 16 having a textured outer peripheral region 26, then working with a roller 16 having an untextured outer peripheral region 26, the process described above can be carried out in the reverse sequence. The scraper bar 40 can be brought into its installation/removal position shown in
(29) It should be noted that the embodiment of the scraper devices or of the scraper bar 40 described above may be varied in different ways. For example, the first scraper region 58 could thus be configured with a plurality of plate-like first scraper members 56 that, connecting directly to each other, provide a scraper edge 73 running essentially without interruption along the roller 16. The design and/or dimensioning of the second scraper members 64 can be adapted to the structure of the outer peripheral region 26.
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(31) In the embodiments of the ground preparation machine 10a shown in
(32) The mounting plate 90a provides the first mounting region 54a on which a first scraper member 56a of the first scraper region 58a of plate-like or blade-like design may be attached by means of a plate-like support element 96a. The first scraper member 56a is secured by bolting it to the plate-like support element 96a, which in turn can be secured by bolting it to the mounting plate 90a. In the first scraper member 56a of plate-like or blade-like design, slots are provided that accommodate bolts used to secure it, so that it may be displaced with respect to the plate-like support element 96a away from or toward the scraper bar 40a and may be secured in various positions. Moreover, a diverter element 98a constructed of sheet metal, for example, is secured together with the first scraper member 56a to the plate-like support element 96a, using the bolt that also secures the first scraper member 56a to it, for example. The diverter element 98a extends from the attachment to the plate-like support element 96a away from roller 16a and covers the scraper bar 40a. This ensures that material detached from the outer peripheral region 26a of roller 16a by the first scraper member 56a does not accumulate in the region of the scraper bar 40a, but instead is carried away and can fall to the ground.
(33) It is clear from
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(36) Because in each case only the first scraper member 58a or the second scraper members 64a, respectively, can be provided on the scraper bar 40a in the embodiment shown in
(37) It is clear in each of
(38) Basically, it should be noted that a scraper device or scraper bar designed according to the invention can also be used as basic equipment in a ground preparation machine that is not intended for switching between different states of the roller. Therefore, depending on the type of use, the first scraper member can be completely removed or the second scraper members can be removed if there is absolutely no need for them. Nevertheless, one and the same scraper bar in its basic configuration can be used for ground preparation machines of almost any configuration. It should also be noted that the texturing on the outer peripheral region of a roller does not necessarily have to be composed of padfeet. Other elements that result in texturing, such as cutters or other ground preparation tools, could also be provided on the outer periphery of such a roller.