Heat exchanger arrangement and production method

Abstract

A heat exchanger arrangement, for example for an internal combustion engine, having a brazed radiator block (1) which has flow paths (10) formed from pairs of plates and has flow ducts (3) between the plate pairs (P), wherein in each case at least one plate (11) of each plate pair has a plate elongation (12), and wherein the brazed radiator block is arranged in a housing (2) and, at its circumference, is sealed off with respect to the housing. To improve the sealing action between the radiator block (1) and the housing (2), it is provided according to the invention that the plate elongations (12) are formed such that a prescribed dimension of the brazed radiator block (1) can be set by means of deformation of the plate elongations (12).

Claims

1. A heat exchanger arrangement for use with an internal combustion engine, comprising: a brazed radiator block having flow paths formed from pairs of plates and flow ducts between the pairs, at least one plate of each plate pair having a plate elongation, and having a top plate and a base plate; a housing into which the brazed radiator block is arranged, the brazed radiator block being sealed at its circumference with respect to the housing; and an elastic sealing strip arranged on the base plate to perform the sealing action with respect to an adjacent housing wall, wherein said housing wall has a bulge with which the sealing strip makes contact.

2. The heat exchanger arrangement according to claim 1, wherein at least one plate cutout or one slot is arranged in a bending edge of each of the plate elongations, and, in the plate elongations, at least one bulged protuberance is assigned to the plate cutout or to the slot.

3. The heat exchanger arrangement according to claim 2, wherein the bent plate elongations extend approximately as far as the adjacent plate pair.

4. The heat exchanger arrangement according to claim 2, wherein multiple plate cutouts or slots are arranged in the bending edge, wherein each cutout is assigned a corresponding bulged protuberance in the plate elongation.

5. The heat exchanger arrangement according to claim 4, wherein connecting webs are arranged in the bending edge between the cutouts.

6. The heat exchanger arrangement according to claim 1, wherein, in the housing, there is arranged at least one strip which extends in a direction of insertion of the radiator block into the housing.

7. The heat exchanger arrangement according to claim 6, wherein multiple strips extend on opposite first and second housing walls, which strips are formed in one piece with said housing walls.

8. The heat exchanger arrangement according to claim 7, wherein at least one of the strips cooperates with an elastic sealing lip in order to seal off a spacing between the strip and the brazed radiator block.

9. The heat exchanger arrangement according to claim 7, wherein the strips cooperate with the webs in order to improve the sealing action and the positional fixing of the radiator block in the housing.

10. The heat exchanger arrangement according to claim 1, wherein the elastic sealing strip is composed of metal and is mounted on the base plate after the brazing of the radiator block, for which purpose bendable tongues or the like engage through openings in the sealing strip.

11. The heat exchanger arrangement according to claim 1, wherein the base plate (6) also has a plate elongation (12).

12. The heat exchanger arrangement according to claim 2, wherein the sealing strip and the at least one bulged protuberance in the plate elongations are arranged approximately on a common cross-sectional plane of the radiator block, approximately in the center of the radiator block.

13. The heat exchanger arrangement according to claim 1, wherein said plate elongation is a first plate elongation and wherein a second plate elongation is arranged on the opposite side of the plate, the second plate elongation likewise having a bending edge, wherein the second plate elongation extends in the same direction, approximately as far as the adjacent plate pair, as the first plate elongation.

14. The heat exchanger arrangement according to claim 13, wherein the second plate elongation functions as a positioning aid for a cooling fin which is situated in the flow ducts.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows a perspective view of a heat exchanger arrangement;

(2) FIG. 2 shows a perspective view of the radiator block as part of the arrangement;

(3) FIG. 3 shows another perspective view of the radiator block;

(4) FIG. 4 shows a first plate with a plate elongation before the calibration of the radiator block;

(5) FIG. 5a shows the first plate after the calibration;

(6) FIG. 5b shows another view of the first plate from FIG. 5a;

(7) FIG. 6 shows a second plate with a lamella that is situated in a flow path;

(8) FIGS. 7 to 9 show the mounting of the radiator block in a housing with or without an elastic sealing lip;

(9) FIG. 10 shows an optionally inserted sealing lip in section;

(10) FIG. 11 shows the already-brazed radiator block in a deformation tool.

DETAILED DESCRIPTION

(11) The heat exchanger arrangement as shown in FIGS. 1, 8 and 9 is used as an indirect charge-air cooler in a motor vehicle for cooling compressed charge air that is supplied to an internal combustion engine. Said heat exchanger arrangement may also be used for other purposes, and may even be used in non-automotive applications.

(12) FIGS. 1 to 3 show an inlet connector 50 and an outlet connector 60 for a cooling liquid, said inlet connector and outlet connector being fastened to a top plate 5 which belongs to a brazed radiator block 1. The external features of the housing 2 illustrated in FIG. 1 et al. shall be discussed here only insofar as to state that said housing has situated thereon inlets for charge air LL to be cooled and, on the opposite side, outlets for cooled charge air (not shown), as marked by block arrows.

(13) The radiator block has flow paths 10 for the cooling liquid, said flow paths being formed, in the exemplary embodiments shown, from pairs P of plates 11A, 11B. Between the plate pairs P there are situated flow ducts 3 in which cooling fins 30 are arranged. The charge air LL to be cooled flows through the flow ducts 3 with the cooling fins 30.

(14) The cooling liquid and the charge air flow approximately in a countercurrent configuration through the radiator block 1, whereby a highly efficient exchange of heat is achieved. The countercurrent configuration is realized by virtue of lamellae 40 being situated in the flow paths 10, which lamellae permit a throughflow in a longitudinal and a transverse direction. To force the cooling liquid to flow in the transverse direction, in each flow path 10, a first edge duct 41 is situated between the lamella 40 and the edge of the path. Said edge duct 41 is connected in terms of flow to the inlet 50. A second edge duct 42 at the opposite edge of the path 10 is connected to the outlet 60 (FIG. 6). Positioning aids 43 for the lamella 40 are also situated in the flow paths 10, which positioning aids are formed by projections in the edge of the plate 11B and matching cutouts in the lamella 40. During the pre-assembly process, the plate 11A shown in FIGS. 5a and 5b and the plate 11B shown in FIG. 6 are joined together with the lamella 40 so as to form a plate pair P. With regard to further details, reference is made in this regard to the prior patent application with the file reference DE 10 2012 006 346.6.

(15) The radiator block 1 that has already been inserted into the housing 2 in FIG. 1 has previously been brazed in a brazing furnace, in which regard reference is made to conventional techniques. The construction of the radiator block 1 already outlined above emerges, with the degree of clarity required here, from FIGS. 2 and 3.

(16) In each case one plate 11A of each plate pair P has a plate elongation 12. The plate elongations 12 are formed such that a prescribed dimension of the brazed radiator block 1 can be produced by deformation of the plate elongations 12. In the exemplary embodiment, to achieve this result, each of the plate elongations 12 has a bending edge 13. In the bending edges 13 there are situated for example three plate cutouts 14 or slots. Furthermore, the plate elongations 12 are provided with bulged protuberances 15, wherein the bulged protuberances are assigned to in each case one plate cutout 14. This means that the bulged protuberances 15 extend approximately over the length of a plate cutout 14. A web 16 is situated in the bending edge 13 between the cutouts 14. It has proven to be expedient for a similar plate cutout 14 with bulged protuberance 15 to also be provided on the edge of the plate 11B, as is likewise shown in FIG. 6.

(17) The deformation of the plate elongations 12 that takes place during the course of the calibration of the radiator block 1 in a deformation tool 18 can be seen from a comparison of FIGS. 4 and 5a. As can be seen, the bulged protuberances 15 in FIG. 5a (and also in FIG. 6) are flatter than those in FIG. 4, which is the result of the deformation process shown in FIG. 11.

(18) The radiator block 1 thus has a length dimension that fits perfectly into the housing 2. The height of the radiator block 2 is also calibrated in the deformation tool 18, for which purpose the deformation tool 18 acts on an elastic sealing strip 7 in the direction of the arrow in FIG. 2. Here, the legs of the sealing strip 7 may be flared slightly by bending. As a result, the sealing strip 7 will bear with the required pressing force against the bulge 21 (FIG. 7) of the housing 2, and improve the sealing action.

(19) The plate elongations 12 may also be of some other configuration. They must in any case be suitable for producing, through the deformation thereof, a predefined dimension of the radiator block. This may for example be realized by virtue of the bending edge first being produced (not shown) during the course of the calibration, described below, of the radiator block.

(20) In the embodiments shown, the plate elongations 12 extend approximately as far as the adjacent plate pair P.

(21) In the interior of the housing 2 there is arranged a strip 20 which extends in a direction of insertion of the radiator block 1 into the housing 2. FIG. 7 shows multiple strips 20 on opposite first and second housing walls 2a, 2b. The strips are formed integrally with said housing walls 2a, 2b.

(22) The strip 20 on the front housing wall 2a may optionally cooperate with an elastic sealing lip 4 in order to provide yet further improved sealing of a spacing between the strip 20 and the brazed radiator block 1 (FIGS. 8 and 10). Such sealing lips 4 are provided in conjunction with the specific form of the plates 11A, 11B which have the inlets and the outlets in projections of the plates 11, wherein between said projections there is provided a space which can be sealed off more effectively and in which the sealing lip 4 is positioned.

(23) The strips 20 cooperate with said webs 16 in order to improve the sealing action and the positional fixing of the radiator block 1 in the housing 2.

(24) The brazed radiator block 1 has a top plate 5 (already mentioned above) which projects beyond the circumference of said radiator block and which serves for fastening in the housing 2, more precisely to the edge of an insertion opening of the housing 2, in a manner not shown here.

(25) A base plate 6 is also situated on the radiator block 1 (FIG. 2). Said elastic sealing strip 7 has been fastened to the base plate 6 by means of tongues 8 and openings 9 after the brazing of the radiator block 1. The elastic sealing strip 7 performs the sealing action with respect to an adjacent third housing wall 2c. For this purpose, the third housing wall 2c has a bulge 21 with which the sealing strip 7 makes contact (FIG. 7).

(26) As can be seen from the illustrations, the sealing strip 7 and the at least one bulged protuberance 15 in the plate elongations 12 are situated approximately on a common cross-sectional plane of the radiator block 1, and in the exemplary embodiment approximately in the center of the radiator block 1.

(27) Said base plate 6 has also been equipped with a plate elongation 12 which, in the exemplary embodiment, is of identical form to those on the plates 11A.

(28) A further plate elongation 12a is arranged on the opposite side of the plate 11A, which further plate elongation likewise has a bending edge 13a. The further plate elongation 12a extends in the same direction as the former plate elongations 12. Said further plate elongation however has a different function because it is a positioning aid for the cooling fins 30 in the flow ducts 3 in order to facilitate the pre-assembly of the radiator block 1 (FIGS. 3 and 5b).

(29) FIG. 11, already mentioned above, shows a radiator block 2 situated in the deformation tool 18. The radiator block 2 is placed into a receptacle 19 of the tool 18. Horizontally and vertically movable carriages act on the radiator block 2 and produce the prescribed dimension of the latter.