LAMINATED WAFER GRINDING METHOD
20220336221 · 2022-10-20
Inventors
Cpc classification
B23K26/53
PERFORMING OPERATIONS; TRANSPORTING
H01L21/268
ELECTRICITY
B23K26/364
PERFORMING OPERATIONS; TRANSPORTING
B23K26/402
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01L21/304
ELECTRICITY
B24B37/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A laminated wafer grinding method includes applying a laser beam having such a wavelength as to be transmitted through a first wafer to the first wafer along a first annular street set on the inner side of a peripheral edge of the first wafer to form a first annular modified layer, and applying the laser beam to the first wafer along at least one second street set in an annular region extending from the first street to the peripheral edge of the first wafer to form a second modified layer that partitions the annular region into two or more parts, causing a cutting blade to cut into the annular region to a predetermined depth of the first wafer to cut the annular region, and grinding a second surface side of the first wafer to thin the first wafer to a finished thickness and removing the annular region.
Claims
1. A laminated wafer grinding method for grinding a laminated wafer in which a first surface of a first wafer and a third surface of a second wafer are laminated in a mutually facing state, the first wafer having the first surface and a second surface located on a side opposite to the first surface, peripheral parts on a side of the first surface and a side of the second surface being chamfered, the second wafer having the third surface and a fourth surface located on a side opposite to the third surface, peripheral parts on a side of the third surface and a side of the fourth surface being chamfered, the laminated wafer grinding method comprising: a modified layer forming step of applying a laser beam of such a wavelength as to be transmitted through the first wafer to the first wafer along a first annular street set on an inner side of a peripheral edge of the first wafer, to form a first annular modified layer inside the first wafer, and applying the laser beam to the first wafer along at least one second street set in an annular region extending from the first street to the peripheral edge of the first wafer, to form a second modified layer that partitions the annular region into two or more parts as the first surface is viewed in plan; a trimming step of causing a cutting blade to cut into the annular region to a predetermined depth in a thickness direction of the first wafer from the second surface, and relatively moving the laminated wafer and the cutting blade along the peripheral edge to cut the annular region, after the modified layer forming step; and a grinding step of grinding the side of the second surface of the first wafer to thin the first wafer to a finished thickness and removing the annular region, after the trimming step.
2. The laminated wafer grinding method according to claim 1, wherein, in the trimming step, the annular region is cut in a state in which the predetermined depth to which the cutting blade is made to cut into is positioned below the first modified layer and the second modified layer.
3. A laminated wafer grinding method for grinding a laminated wafer in which a first surface of a first wafer and a third surface of a second wafer are laminated in a mutually facing state, the first wafer having the first surface and a second surface located on a side opposite to the first surface, peripheral parts on a side of the first surface and a side of the second surface being chamfered, the second wafer having the third surface and a fourth surface located on a side opposite to the third surface, peripheral parts on a side of the third surface and a side of the fourth surface being chamfered, the laminated wafer grinding method comprising: a laser processed groove forming step of applying a laser beam of such a wavelength as to be absorbed in the first wafer from above the laminated wafer to the second surface of the first wafer along a first annular street set on an inner side of a peripheral edge of the first wafer, to form a first annular laser processed groove penetrating the first wafer in a thickness direction of the first wafer, and applying the laser beam from above the laminated wafer to the second surface along at least one third street set in an annular region extending from the first street to the peripheral edge of the first wafer, to form at least one second laser processed groove that partitions the annular region into two or more parts as the first surface is viewed in plan and that penetrates the first wafer in the thickness direction of the first wafer; a trimming step of causing a cutting blade to cut into the annular region to a predetermined thickness in the thickness direction of the first wafer from the second surface, and relatively moving the laminated wafer and the cutting blade along the peripheral edge, to cut the annular region, after the laser processed groove forming step; and a grinding step of grinding the side of the second surface of the first wafer to thin the first wafer to a finished thickness and removing the annular region, after the trimming step.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
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[0019]
[0020]
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[0025]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] An embodiment according to one aspect of the present invention will be described referring to the attached drawings. First, referring to
[0027] The first wafer 13 and the second wafer 15 are adhered to each other with a resin adhesive, in the state in which the front surfaces 13a and 15a face each other, such that the center of the front surface 13a and the center of the front surface 15a substantially coincide with each other. Therefore, a peripheral edge 13c of the first wafer 13 and a peripheral edge 15c of the second wafer 15 are substantially matched in the thickness direction of the laminated wafer 11. On the front surface 13a of the first wafer 13, a plurality of projected dicing lines (streets) are set in a grid pattern. In each of rectangular regions surrounded by the plurality of streets, a device (not illustrated) such as an IC and large scale integration (LSI) is formed.
[0028] A circular area including a plurality of devices is called a device area 13d.sub.1 (see
[0029] Next, a grinding method for the laminated wafer 11 in which the back surface 13b side of the first wafer 13 is ground to thin the laminated wafer 11 will be described.
[0030] A Z-axis direction depicted in
[0031] The frame body is formed with a flow path, and one end of the flow path is connected to the porous plate. In addition, to the other end of the flow path, a suction source (not illustrated) such as an ejector is connected. When a negative pressure from the suction source is transmitted to the holding surface 4a, the laminated wafer 11 placed on the holding surface 4a is held under suction by the holding surface 4a. At a lower portion of the chuck table 4, a rotational drive source (not illustrated) such as a motor is disposed. Since a rotational axis 6 of the rotational drive shaft is connected to a lower portion of the chuck table 4, operation of the rotational drive source rotates the chuck table 4 around the rotational axis 6. The rotational drive source is supported by an X-axis direction moving plate (not illustrated).
[0032] The X-axis direction moving plate is slidably supported by a pair of guide rails (not illustrated) substantially parallel to the X-axis direction. A nut section (not illustrated) is provided on a lower surface side of the X-axis direction moving plate, and a screw shaft (not illustrated) disposed substantially parallel to the X-axis direction is rotatably connected to the nut section through a ball (not illustrated). A drive source (not illustrated) such as a stepping motor is connected to one end part of the screw shaft, and, when the drive source is operated, the X-axis direction moving plate is moved in the X-axis direction together with the chuck table 4 (see
[0033] A laser beam applying unit 8 is disposed above the holding surface 4a. The laser beam applying unit 8 has a laser oscillator (not illustrated) and a light concentrating device 10 that includes a condenser lens (not illustrated) for condensing a laser beam L. Through the light concentrating device 10, a pulsed laser beam L having such a wavelength (for example, 1,064 nm) as to be transmitted through the first wafer 13 is applied from above the laminated wafer 11 to the back surface 13b. The laser beam L is concentrated at a predetermined depth position of the first wafer 13.
[0034] In the modified layer forming step S10, the laser beam L is applied along a first annular street 17 (see
[0035]
[0036] Wavelength: 1,064 nm
[0037] Average output: 1 W
[0038] Repetition frequency: 100 kHz
[0039] Rotating speed: 180°/s
[0040] In the inside of the first wafer 13, multiphoton absorption is generated at the light concentrating point and in the vicinity thereof, so that a first annular modified layer 13e.sub.1 is formed along the first street 17.
[0041] The distance B.sub.1 is greater than a distance B.sub.2 (described later), and a finished thickness B.sub.3 (described later). For example, the distance B.sub.1 is equal to or more than half the thickness of the first wafer 13 (that is, the distance between the front surface 13a and the back surface 13b), and, in a case where the thickness of the first wafer 13 is 775 μm, the distance B.sub.1 is 700 μm. Note that in the present embodiment, one first annular modified layer 13e.sub.1 is formed but two or more first modified layers 13e.sub.1 may be formed by rotating the chuck table 4 in a state in which the light concentrating point is positioned at a depth different from the distance B.sub.1.
[0042] After the first modified layer 13e.sub.1 is formed, rotation of the chuck table 4 is stopped, and, in a state in which the light concentrating point is positioned at the distance B.sub.1 from the front surface 13a, the chuck table 4 is moved in the X-axis direction by the X-axis moving unit, whereby a second modified layer 13e.sub.2 is formed along one second street 19. The processing conditions are set, for example, as follows.
[0043] Wavelength: 1,064 nm
[0044] Average output: 1 W
[0045] Repetition frequency: 100 kHz
[0046] Feeding speed: 800 mm/s
[0047] As a result, at a depth position of the distance B.sub.1 from the front surface 13a, the first modified layer 13e.sub.1 and the second modified layer 13e.sub.2 are formed.
[0048] In a case where the front surface 13a is viewed in plan, the first wafer 13 is partitioned into two parts in the circumferential direction of the first wafer 13 by the one second modified layer 13e.sub.2. As depicted in
[0049] After the modified layer forming step S10, the back surface 13b side of the peripheral marginal area 13d.sub.2 is cut by use of a cutting apparatus 12 (trimming step S20).
[0050] The height direction, i.e. the longitudinal direction, of the spindle is disposed substantially parallel to a horizontal direction. A rotational drive source such as a motor is provided at one end part of the spindle, and a cutting blade 18 is attached at the other end part of the spindle. The cutting blade 18 has a comparatively large cutting edge thickness 18a. The cutting edge thickness 18a is larger than the distance from the first street 17 to the peripheral edge 13c (that is, the width of the peripheral marginal area 13d.sub.2). The cutting edge thickness 18a of the present embodiment is 3 mm, and the width of the peripheral marginal area 13d.sub.2 is 2 mm.
[0051] In the trimming step S20, first, the back surface 15b side of the second wafer 15 is held under suction by the holding surface 14a. In this instance, the back surface 13b of the first wafer 13 is exposed to the upper side. Next, the spindle is rotated at high speed (for example, 20,000 rpm), and the cutting blade 18 is made to cut into the peripheral marginal area 13d.sub.2. Specifically, the cutting blade 18 is made to cut into the peripheral marginal area 13d.sub.2 such that a lower end 18b of the cutting blade 18 is positioned at a predetermined depth corresponding to the distance B.sub.2 from the front surface 13a in the thickness direction of the first wafer 13.
[0052] The distance B.sub.2 (herein also referred to as a cut residual thickness) is smaller than the above-mentioned distance B.sub.1. In other words, in the trimming step S20, the lower end 18b of the cutting blade 18 is positioned below the first modified layer 13e.sub.1 and the second modified layer 13e.sub.2. In a state in which the lower end 18b is made to cut into a predetermined depth, the chuck table 14 is rotated at a predetermined rotating speed, whereby the first wafer 13 is moved relative to the cutting blade 18 along the peripheral edge 13c. In the present embodiment, the chuck table 14 is rotated by 2°/s (that is, 120°/min), whereby the chuck table 14 is caused to make one rotation in three minutes, and the peripheral marginal area 13d.sub.2 on the back surface 13b side is removed.
[0053] In the trimming step S20, a load can be directly exerted on the peripheral marginal area 13d.sub.2. Therefore, the cracks 13f with the first modified layer 13e.sub.1 and the second modified layer 13e.sub.2 as starting points can be securely extended in such a manner as to reach the front surface 13a. In addition, by the trimming step S20, the second modified layer 13e.sub.2 is removed. Therefore, as compared to a case where the second modified layer 13e.sub.2 is left, the flexural strength of the device chips manufactured from the laminated wafer 11 can be enhanced.
[0054] After the trimming step S20, the back surface 13b side of the first wafer 13 is ground by use of a cutting apparatus 22 (grinding step S30). As depicted in
[0055] The frame body is formed with a flow path, and one end of the flow path is connected to a porous plate. In addition, a suction source (not illustrated) such as an ejector is connected to the other end of the flow path, and a negative pressure from the suction source is transmitted to the holding surface 24a. A rotational axis 26 of a rotational drive source (not illustrated) such as a motor is connected to a lower portion of the chuck table 24. The rotational axis 26 is inclined by an inclination adjusting mechanism (not illustrated) such that a part of the conical holding surface 24a is substantially parallel to a horizontal surface.
[0056] A grinding unit 28 is disposed on the upper side of the holding surface 24a. The grinding unit 28 has a cylindrical spindle 30 disposed substantially parallel to the Z-axis direction. A motor is provided at an upper end portion of the spindle 30, and a disk-shaped mount 32 is fixed to a lower end portion of the spindle 30. An annular grinding wheel 34 is mounted to a lower surface side of the mount 32. The grinding wheel 34 has an annular wheel base 34a made of metal. On the lower surface side of the wheel base 34a, a plurality of block-shaped grindstones 34b are disposed at predetermined intervals along the circumferential direction of the wheel base 34a.
[0057]
[0058] Since the cracks 13f reach the front surface 13a through the trimming step S20 in the peripheral marginal area 13d.sub.2, the bonding force between the peripheral marginal area 13d.sub.2 on the front surface 13a side of the first wafer 13 and the peripheral marginal area 15d.sub.2 on the front surface 15a side of the second wafer 15 is lowered. Therefore, in the grinding step S30, the peripheral marginal area 13d.sub.2 is divided by an external force such as a centrifugal force and vibration, and is removed from the laminated wafer 11.
[0059] Thus, in the present embodiment, since the peripheral marginal area 13d.sub.2 is formed with the first modified layer 13e.sub.1 and the second modified layer 13e.sub.2, when a load is directly exerted on the peripheral marginal area 13d.sub.2 in the trimming step S20, the cracks 13f extend and securely reach the front surface 13a. As a result, the bonding force between the peripheral marginal area 13d.sub.2 of the first wafer 13 and the second wafer 15 is lowered. Therefore, as compared to a case where the trimming step S20 is not conducted, the peripheral marginal area 13d.sub.2 can be securely removed in the grinding step S30.
[0060] Next, a second embodiment will be described.
[0061]
[0062] The laser processing apparatus 36 has, in addition to the chuck table 4, the rotational drive source, and the X-axis direction moving unit, a Y-axis direction moving plate (not illustrated) that is provided on the X-axis direction moving plate and that supports the rotational drive source. The Y-axis direction moving plate is slidably attached onto a pair of guide rails (not illustrated) disposed substantially parallel to the Y-axis direction and fixed on the X-axis direction moving plate. A nut section (not illustrated) is provided on a lower surface side of the Y-axis direction moving plate, and a screw shaft (not illustrated) disposed substantially parallel to the Y-axis direction is connected to the nut section rotatably through a ball (not illustrated). A drive source (not illustrated) such as a stepping motor is connected to one end portion of the screw shaft.
[0063] When the drive source is operated, the Y-axis direction moving plate is moved in the Y-axis direction together with the chuck table 4. The Y-axis direction moving plate, the guide rails, the screw shaft, and the like constitute a Y-axis direction moving unit. Note that in
[0064] Wavelength: 355 nm
[0065] Average output: 1 W
[0066] Repetition frequency: 100 kHz
[0067] Rotating speed: 180°/s
[0068] Next, by rotating the chuck table 4 such that a third street 21a parallel to the first direction, of the plurality of third streets 21, becomes substantially parallel to the X-axis direction, the orientation of the laminated wafer 11 is adjusted. Then, the laser beam is applied along one third street 21a by the X-axis direction moving unit, whereby a second laser processed groove 13g.sub.2 is formed. The processing conditions are set, for example, as follows.
[0069] Wavelength: 355 nm
[0070] Average output: 1 W
[0071] Repetition frequency: 100 kHz
[0072] Processing feeding speed: 800 mm/s
[0073] After the second laser processed groove 13g.sub.2 is formed along one third street 21a, the application position of the laser beam is modified by the Y-axis direction moving unit, and the laser beam is applied along another third street 21a adjacent to the one third street 21a. Note that the application timing of the laser beam is adjusted as required such that the second laser processed groove 13g.sub.2 is formed only in the peripheral marginal area 13d.sub.2 but that the second laser processed groove 13g.sub.2 is not formed in the device area 13d.sub.1.
[0074] After the second laser processed grooves 13g.sub.2 are formed along all the third streets 21a parallel to the first direction, the second laser processed grooves 13g.sub.2 are similarly formed along all third streets 21b parallel to the second direction orthogonal to the first direction by use of the Y-axis direction moving unit. In the present embodiment, the second laser processed grooves 13g.sub.2 are formed along 13×13 third streets 21a that orthogonally intersect each other, but the number of the third streets 21 is not limited to this.
[0075] The third streets 21a may be 10×10 streets that orthogonally intersect each other, or may be 20×20 streets that orthogonally intersect each other. Note that in the present embodiment, the third streets 21 that coincide with each other when the streets are elongated across the device area 13d.sub.1 are counted as one. It is sufficient if when the front surface 13a is viewed in plan, the peripheral marginal area 13d.sub.2 can be divided into two or more parts by at least one third street 21. It is to be noted that the number of third streets 21 that divide the peripheral marginal area 13d.sub.2 is more preferable to be larger, since the bonding force between the peripheral marginal area 13d.sub.2 of the first wafer 13 and the second wafer 15 is liable to be lowered.
[0076] In the second embodiment, in the trimming step S20 after the laser processed groove forming step S12, when a load is directly exerted on the peripheral marginal area 13d.sub.2 by the cutting blade 18, the bonding force between the peripheral marginal area 13d.sub.2 of the first wafer 13 and the second wafer 15 is lowered. Therefore, as compared to a case where the trimming step S20 is not conducted, the annular region can be securely removed by the grinding step S30.
[0077] Other than the above, the structures, methods, and the like according to the above-mentioned embodiment can be modified in carrying out the present invention insofar as not to depart from the scope of the object of the invention. In the first embodiment, a plurality of second streets 19 are set radially, but, like the second embodiment, one or more second streets 19 may be set in a grid pattern. In addition, in the second embodiment, like in the first embodiment, one or more third streets 21 may be set radially. Incidentally, in the modified layer forming step S10, the first modified layer 13e.sub.1 may be formed after the second modified layer 13e.sub.2 is formed. In addition, also in the laser processed groove forming step S12, the first laser processed groove 13g.sub.1 may be formed after the second laser processed groove 13g.sub.2 is formed.
[0078] The present invention is not limited to the details of the above described preferred embodiments. The scope of the invention is defined by the appended claims and all changes and modifications as fall within the equivalence of the scope of the claims are therefore to be embraced by the invention.