Battery-powered blower
09668427 ยท 2017-06-06
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/247
ELECTRICITY
International classification
Abstract
The battery-powered blower includes a housing assembly including a first housing portion having a first inner surface, a second housing portion having a second inner surface, and connected to the first housing portion, and a third housing portion connected to the second portion. The third housing portion has a side outer surface configured to receive a battery. The battery is mountable to the side outer surface of the third housing portion. The second housing portion in connection with to the first housing portion forms an inner chamber therebetween. A fan is provided in the inner chamber to facilitate airflow through the housing assembly and out an outlet, and a motor is provided intermediate to the second housing portion and the third housing portion. The center of gravity with respect to the overall blower is provided proximate to a handle portion.
Claims
1. A battery-powered blower, comprising: a housing assembly having a handle portion, the handle portion having an central longitudinal axis defining a plane; an outlet tube extending from a front portion of the housing assembly; a fan located within the housing assembly, and driven by a motor to blow air out of the outlet tube; a battery removably mounted on the housing assembly, the battery being laterally offset from the handle portion, wherein the fan is positioned on a first side of the handle portion_and the battery is positioned on a second side of the handle portion, opposite to the first side.
2. The battery-powered blower of claim 1, wherein a foot member is removably attached to a lower portion of the housing assembly, wherein the foot member includes a rear portion that extends generally upward to protect the battery.
3. The battery powered blower of claim 1, wherein when the battery is mounted to the housing assembly, more than 30% of the inner surface area of the battery is positioned within the outer perimeter of the housing assembly.
4. The battery-powered blower of claim 1, wherein when the battery is mounted to the housing assembly, more than 76% of the inner surface area of the battery is positioned within the outer perimeter of the housing assembly.
5. The battery powered blower of claim 1, wherein the_a motor is positioned adjacent the battery, wherein both the motor and battery are on a second side of the housing assembly.
6. The battery powered blower of claim 5, wherein the center of gravity of the blower lies laterally beneath the handle portion.
7. The battery-powered blower of claim 6, wherein the longitudinal distance between the center of gravity of the battery and the center of gravity of the blower is less than 120 mm.
8. The battery powered blower of claim 7, wherein the longitudinal distance between the center of gravity of the motor and the center gravity of the blower is less than 10 mm.
9. The battery powered blower of claim 7, wherein the ratio of the distance between the longitudinal center of gravity of the battery and the longitudinal center of gravity of the blower and the overall longitudinal length of the battery-powered blower is less than 0.14.
10. A battery-powered blower, comprising: a housing assembly having a handle portion, the handle portion having a central longitudinal axis defining a plane; an outlet tube extending from a front portion of the housing assembly; a fan located in the housing assembly, and driven by a motor to blow air out of the outlet tube; and a single battery removably mounted on a battery mount on the housing assembly, the single battery being laterally offset from the handle portion.
11. The battery powered blower of claim 10, wherein the motor is positioned adjacent the battery, and the battery and motor are on the same side of the handle portion.
12. The battery powered blower of claim 11, wherein the fan is located on an opposite side of the handle portion from the battery and motor.
13. The battery powered blower of claim 12, wherein the center of gravity of the blower lies laterally beneath the handle portion.
14. The battery powered blower of claim 13, further comprising a foot member attached to a lower portion of the housing assembly to prevent the housing assembly from contacting the ground.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to better understand various exemplary embodiments, reference is made to the accompanying drawings, wherein:
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(21) To facilitate understanding, identical reference numerals have been used to designate elements having substantially the same or similar structure and/or substantially the same or similar function.
DETAILED DESCRIPTION OF THE DRAWINGS
(22) For simplicity and illustrative purposes, the principles are shown by way of examples of systems and methods described. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the examples. It will be apparent however, to one of ordinary skill in the art, that the examples may be practiced without limitation to these specific details. In other instances, well known methods and structures are not described in detail so as not to unnecessarily obscure understanding of the examples.
(23) The blower suspension point is the location that the user engages the blower during operation. The moment of inertia is the mass property of a rigid body that determines the torque needed for a desired angular acceleration about an axis of rotation. The moment of inertia depends generally on the shape of the body, and may vary at different axes of rotation. It is generally preferable for a handheld device to have a low moment of inertia, which is a good indicator of ease rotation and thus operation.
(24) In general, the moment of inertia of the handheld blower may be reduced by positioning the heaviest components, such as the battery and motor, proximate to the suspension point of the handheld device. In doing so, the moment of inertia of the hand-held device will likely be reduced, and thus, the torque required to operate (i.e. rotate the hand-held device) will likely be reduced as well.
(25) The battery-powered blower described herein is a radial blower (but the principals described herein are not limited to any specific type of blower), which provides a housing assembly with a relatively compact configuration. The compact configuration of the battery-powered blower positions the motor and battery relatively proximate to each other, as well as proximate to the suspension point in the handle. By reducing the distance between the motor and the battery, as well as the respective distance between the handle, the battery and the motor, torque forces required to rotate the blower and thus the moment of inertia during operation is significantly reduced. Another mechanical advantage of a relatively compact configuration is that the overall longitudinal length of the battery-powered blower is reduced. Thus, the distance from the handle to the rear of the blower allows a user to operate the blower closer to their body, providing the user with enhanced control, thus providing further efficiencies in use.
(26) Referring now to the drawings, wherein the illustrations are for purposes of describing one or more embodiments and not for the purposes of limiting the same,
(27) The battery-powered blower 100 further includes, a foot member 116 removably connectable to a lower portion of the housing assembly 110. The foot member 116 provides a base, allowing the battery-powered blower 100 to sit on a surface. Additionally, the foot member 116 in cooperation with a battery mount 108 protects the battery 114.
(28) The energy component 114, in the form of a rechargeable battery 114, is removably connected to a side portion of the housing assembly 110. The battery 114 may be a lithium-ion battery type, providing approximately 40-56 volts or more of power to drive the battery-powered blower 100. As such the battery 114 may include 20 cells to 30 cells, or more. Notably, it is further contemplated that other rechargeable battery types and power sources may be used to provide power to the blower 100, without departing from the scope of the invention. Further, batteries that provide other voltages to power the battery-powered blower 100 are also contemplated.
(29) For purposes of discussion with respect to the battery-powered blower 100 and the center of gravity distance measurements, the terms center of gravity and center of mass may be used interchangeably. In general, the center of gravity is defined as the center of mass or the point at which the entire weight of a body may be considered as concentrated so that if supported at this point the body would remain in equilibrium in any position.
(30) For purposes of illustration,
(31) To determine the overall center of gravity (mass) for the battery-powered blower 100, the center of gravity for each respective component of the battery-powered blower 100 was also calculated.
(32) As illustrated, the longitudinal and lateral center of gravity of the overall battery-powered blower BL is achieved proximate to the suspension point of the trigger 166 and the handle portion 156. In this embodiment, the above-described coordinate system is centered at BL. Reference to the center of gravity for each respective components in
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(34) As shown, the housing assembly 110 is formed with the first housing portion 120 fastened to the second housing portion 122 such that the inner surface 140 of the first housing portion 120 is positioned adjacent to inner surface 104 (not visible in
(35) As further shown in
(36) The first housing portion 120 has in interior surface 140 formed therein. The interior surface 140 has a volute-shape, providing a first portion of an interior chamber 142 and further defining a portion of an air passageway 144. The first housing portion 120 also has a sleeve 148 configured to receive a proximal end 118 of the tube 112. The first housing portion 120 is comprised of a generally rigid, plastic material, which may be polyurethane, or a similarly durable plastic composite material, such as Xenoy (polycarbonate+polybutylene terephthalate), glass filled Nylon, Nylon, ABS, polypropylene, polymers, polymer based composites, for example.
(37) Accordingly, the longitudinal distance X.sub.FH, from the longitudinal center of gravity of the first housing portion FH, to the longitudinal center of gravity of the Blower BL, is approximately equal to 14.7 mm. The distance of the lateral center of gravity of the first housing portion FH to the lateral center of gravity of the Blower BL, is Y.sub.FH, which is approximately 81.4 mm.
(38) As illustrated in
(39) The interior chamber 142 receives the fan 150 therein. The fan 150 is configured to generate a vacuum, forcing air to flow through aperture 132, into interior chamber 142 and passageway 144, and through the tube 112. As shown, the fan 150 is disposed within the interior chamber 142 and is aligned with the aperture 132. The fan 150 is operatively connected to a motor assembly 160 (via a belt drive system described later), which rotates the fan 150. As shown in
(40) The second housing portion 122 further includes a first part 154 of a handle portion 156. The first part 154 of the handle portion 156 is provided generally at an upper portion of the second housing portion 122, and is configured for connection to a second part 164 of the handle portion 156, which will be described further in detail hereinafter. The third side portion or inner surface 130 of the second housing portion 122 provides a series of mounts 159a-d. As shown, the mounts 159a-d engage the battery housing 182 to provide mountable support of the motor assembly 160. The supports 161a-d on the motor housing 182 (as seen in
(41) As illustrated in
(42) As shown in
(43) As shown in
(44) As shown, the pulley 194 includes a generally circular first gear 202 and a generally circular second gear 204, operatively connected by a belt 206. The pulley system 194 is mounted to the exterior of the motor field case 182 and enclosed therein by the pulley cover 196. The pulley cover 194 is mounted to the motor field case 182. The pulley system 194 allows for increased torque at lower motor speeds and therefore use of a smaller motor to produce equivalent power outputs of larger direct drive systems. Further, advantages of belt drive systems over gear systems are that they are quieter and generally more efficient.
(45) As illustrated in further detail in
(46) As illustrated in
(47) The third housing portion 124 of the housing assembly 110 has an inner surface 106 (not shown in
(48) The distance of the longitudinal center of gravity of the third housing portion X.sub.TH is approximately 11.9 mm from the longitudinal center of gravity of the blower BL. TH has a lateral distance of Y.sub.TH from the lateral center of gravity of the blower BL, which is approximately 7.3 mm. As further shown in
(49) As shown in
(50) As illustrated, the battery 114 is removably mounted to the housing 110 and more specifically to the third housing 124 and battery mount 108. As shown in
(51) In general, the longitudinal and lateral distances between the battery 114 and the motor assembly 160 affects the torque and moment of inertia required to rotate the blower. As two of the heavier components, it is desirable to get these as close to the handle as possible. As shown in
(52) In an embodiment illustrated in
(53) As shown in
(54) As shown in
(55) As shown in
(56) Additionally, the lateral center of gravity of the tube 112 is Y.sub.TB, which is approximately 61.4 mm from the lateral center of gravity of the blower BL. Accordingly, the longitudinal distance between the longitudinal center of gravity of the battery BT and the longitudinal center of gravity of the tube TB is approximately 589.4 mm. Accordingly, the ratio of the longitudinal distance between the longitudinal center of gravity of the battery BT and the longitudinal center of gravity of the blower BL relative to the distance between the longitudinal center of gravity of the tube TB and the longitudinal center of gravity of the blower BL is approximately 0.25 This is a comparison of the distance of the longitudinal center of gravity of the battery BT to the longitudinal center of gravity of the blower BL, to the distance of the longitudinal center of gravity of the tube TB to the longitudinal center of gravity of the blower BL. This illustrates the compact nature of the battery to the blower, the smaller the ratio, the more compact a unit.
(57) As shown in
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(59) The foot member 116 provides multiple connection points for facilitating a removable connection to the housing assembly 110 of the blower 100. The frontal member 180 has a fastening bracket 172 which extends generally upward from the foot member 116. Generally central to the front portion 180, the fastening bracket 172 has an aperture formed therein for removable connection with the lower portion of the second housing portion 122.
(60) The first side member 188 of the foot member 116, extends between the frontal member 180 and the rear member 184. The rear member 184 extends generally upward from the base of the foot member 116 for removable engagement with the second housing portion 122. As shown, a bracket 174 with an aperture is provided generally centrally along rear member 184. The second side member 186, extends between the front member 180 and rear member 184. The second side member 186 includes a fastening bracket 176 and aperture to facilitate connection with a lower portion of the third housing portion 124. The foot member 116 is removably connected to the housing assembly 110, facilitating replacement, if desired.
(61) The foot member 116 may be constructed of a plastic material such as polypropylene, Xenoy or any other durable composite plastic material. The foot member 116 absorbs energy on impact with a surface, in the event that the battery-powered blower 100 is accidentally dropped. The foot member 116 configured to protect the battery 114 and as such, acts as a dampener, absorbing an impact with a surface. It is contemplated that the composition of the foot member 116 may allow the foot member 116 to absorb up to 71 joules per meter. The foot member 116 further includes a series of ribs 198, provided on the lower surface of the foot member 116, to provide traction when the battery-powered blower 100 is placed on a surface.
(62) As shown in
(63) In use, the battery-powered blower's 100 compact configuration permits a user to operate the blower 100 with a reduced moment of inertia in comparison to other blowers. As shown in
(64) The mechanical advantages of the compact configuration of the battery-powered blower 100 over other previous blowers are remarkable. A user that rotates the battery-powered blower 100 during use, similar to as illustrated in
(65) Although the various exemplary embodiments have been described in detail with particular reference to certain exemplary aspects thereof, it should be understood that the invention is capable of other embodiments and its details are capable of modifications in various obvious respects. As is readily apparent to those skilled in the art, variations and modifications can be affected while remaining within the spirit and scope of the invention. Accordingly, the foregoing disclosure, description, and figures are for illustrative purposes only and do not in any way limit the invention, which is defined only by the claims.