SUPPORT CUSHION COVER ASSEMBLIES FOR REMOVING HEAT AND HUMIDITY
20170150822 ยท 2017-06-01
Assignee
Inventors
Cpc classification
A47C31/00
HUMAN NECESSITIES
A47C7/744
HUMAN NECESSITIES
International classification
A47C27/00
HUMAN NECESSITIES
A47C31/00
HUMAN NECESSITIES
Abstract
A support cushion cover assembly for removing humidity and heat from a contact surface of a support cushion is provided. The support cushion cover assembly comprises a support cushion cover that includes an upper panel having a top surface, a bottom surface, and a middle spacer layer positioned between the top surface and the bottom surface. The support cushion cover further includes an amount of hygroscopic material and at least one flexible tube that defines a plurality of fenestrations. Each fenestration is in fluid communication with the middle spacer layer of the upper panel. An air pump is further included in the cover assembly and is operably connected to the flexible tube, such that an amount of air is delivered into the flexible tube and the middle spacer layer of the cover. Methods for removing humidity from a contact surface of a support cushion are also provided.
Claims
1. A support cushion cover assembly, comprising: a support cushion cover including an upper panel having a top surface, a bottom surface, and a middle spacer layer positioned between the top surface and the bottom surface, the upper panel including an amount of hygroscopic material, and at least flexible tube extending along a length of the upper panel and defining, a plurality of fenestrations, each fenestration spaced at a predetermined distance from each adjacent fenestration, and each fenestration in fluid communication with the middle spacer layer of the upper panel; and an air pump operably connected to the flexible tube, the air pump configured to deliver an amount of air into the flexible tube, through the fenestrations, and into the middle spacer layer.
2. The support cushion cover assembly of claim 1, wherein the upper panel of the support cushion cover can be characterized as including a first side edge, a second side edge, a head end, and a foot end.
3. The support cushion cover assembly of claim 2, wherein the foot end includes one or more release vents for releasing air from the middle spacer layer of the upper panel.
4. The support cushion cover assembly of claim 2, wherein the support cushion cover includes a first flexible tube extending along a length of the first side edge, and a second flexible tube extending along a length of the second side edge.
5. The support cushion cover assembly of claim 4, wherein the air pump comprises a first air pump operably connected to the first flexible tube and a second air pump operably connected to the second flexible tube.
6. The support cushion cover assembly of claim 5, wherein the first air pump and the second air pump are independently controlled.
7. The support cushion cover assembly of claim 1, wherein the plurality of fenestrations includes a first portion of fenestrations defined by a central portion of the flexible tube and a second portion of fenestrations defined by an upper portion and a lower portion of the flexible tube, and wherein the first portion of fenestrations has a diameter greater than a diameter of the second portion of fenestrations.
8. The support cushion cover assembly of claim 1, wherein the top surface of the upper panel defines a plurality of openings for releasing air from the middle spacer layer.
9. The support cushion cover assembly of claim 1, wherein the plurality of openings includes a central region of openings having a diameter greater than a diameter of the remainder of the openings.
10. The support cushion cover assembly of claim 1, further comprising a controller for controlling an amount of air supplied to the flexible tube, through the fenestrations, and into the middle spacer layer.
11. The support cushion cover assembly of claim 10. wherein the controller is configured to allow air to be supplied to the flexible tube and the middle spacer layer for a predetermined amount of time.
12. The support cushion cover assembly of claim 10, further comprising a humidity sensor for providing moisture feedback to the controller.
13. The support cushion cover assembly of claim 10, further comprising a temperature sensor for providing thermal feedback to the controller.
14. The support cushion cover assembly of claim 10, further comprising a pressure sensor for providing pressure feedback to the controller.
15. The support cushion cover assembly of claim 1, wherein the support cushion cover is comprised of a flame-retardant material.
16. The support cushion cover assembly of claim 1, wherein the upper panel further includes an amount of phase change material.
17. The support cushion cover assembly of claim 1, wherein the support cushion cover further comprises a bottom panel and a continuous side panel, such that the upper panel, the bottom panel, and the continuous side panel collectively define a cavity for enclosing a mattress.
18. The support cushion cover assembly of claim 1. wherein the upper panel has a thickness of about 5 mm to about 50 mm.
19. A support cushion cover, comprising: an upper panel having a top surface, a bottom surface, and a middle spacer layer positioned between the top surface and the bottom surface, the upper panel including an amount of hygroscopic material, and at least one flexible tube extending along a length of the upper panel and defining a plurality of fenestrations, each fenestration spaced at a predetermined distance from each adjacent fenestration, and each fenestration in fluid communication with the middle spacer layer of the upper panel such that the flexible tube is configured to deliver an amount of air into the middle spacer layer.
10. A mattress assembly, comprising: a flexible foam mattress; a mattress cover including an upper panel having a top surface, a bottom surface, and a middle spacer layer positioned between the top surface and the bottom surface, the upper panel including an amount of hygroscopic material, and at least one flexible tube extending along a length of the upper panel and defining a plurality of fenestrations, each fenestration in fluid communication with the middle spacer layer of the upper panel; and an air pump operably connected to the flexible tube, the air pump configured to deliver an amount of air into the flexible tube and the middle spacer layer of the mattress cover.
21. The mattress assembly of claim 20, wherein the flexible foam is a visas-elastic foam.
22. A method for removing humidity from a contact surface of a support cushion, comprising: providing a support cushion cover including an upper panel having a top surface, a bottom surface, and a middle spacer layer positioned between the top surface and the bottom surface, the upper panel defining one or more openings in the upper panel, and the upper panel including an amount of hygroscopic material, and at least one flexible tube extending along a length of the upper panel and defining a plurality of fenestrations, each fenestration in fluid communication with the middle spacer layer of the upper panel; and delivering an amount of air into the flexible tube and the middle spacer layer of the support cushion cover.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0019] The present invention includes a support cushion cover assembly and, more particularly, a support cushion cover assembly that makes use of an amount of hygroscopic material and an air pump to remove heat and humidity from the contact surface of a support cushion.
[0020] Referring first to HOS. 1-2, in one exemplary embodiment of the present invention, a support cushion cover assembly is in the form of a mattress cover assembly 10 that includes a support cushion cover in the form of a mattress cover 11. The mattress cover 11 has an upper panel 14, a bottom panel 16, and a continuous side panel 18 that collectively define a cavity for enclosing a mattress 12. The upper panel 14 of the mattress cover 11 has a top surface 22, a bottom surface 24, and a middle spacer layer 26 that is positioned between the top surface 22 and the bottom surface 24. The upper panel 14 further includes an amount of hygroscopic material 29 that is incorporated into the upper panel 14 such that any humidity on or adjacent to the upper panel 14 is absorbed by the hygroscopic material 29, as described in further detail below.
[0021] With further respect to the upper panel 14 of the mattress cover 11, the upper panel generally can be characterized as including a first side edge 32, a second side edge 34, a head end 36, and a foot end 38. The upper panel 14 of the mattress cover 11 is dimensionally-sized to cover the mattress 12 and generally has a thickness of about 5 mm to about 50 mm, such that the upper panel 14 has a thickness sufficient to incorporate a desired amount of hygroscopic material and to allow a sufficient amount of air to move through the middle spacer layer 26. In this exemplary embodiments, the upper panel 14 also includes a pair of release vents 28a, 28b at the foot end 38 of the upper panel 14. Each of the release vents 28a, 28b is in fluid communication with and is configured to release air from the middle spacer layer 26 of the upper panel 14. The head end 36 of the upper panel 14, on other hand, is sealed, such that any air entering the middle space layer 26 of the upper panel 14 travels throughout the middle spacer layer 26 before exiting the release vents 28a, 28b at the foot end 38 of the upper panel 14.
[0022] To facilitate the flow of air through the middle spacer layer 26 and the removal of heat and humidity from the upper panel 14, the mattress cover 11 further includes a first flexible tube 40a that includes a plurality of fenestrations 42a and extends along the length of the first side edge 32, and a second flexible tube 40b that includes a plurality of fenestrations 42b and extends along a length of the second side edge 34. Each of the fenestrations 42a, 42b has an equal diameter and is spaced at a predetermined distance from each adjacent fenestration 42a, 42b. Further, each of the fenestrations 42a, 42b is in fluid communication with the middle spacer layer 26 of the upper panel 20 of the mattress cover 11. In this regard, the first flexible tube 40a and the second flexible tube 40b, along with the plurality of fenestrations 42a, 42b in the flexible tubes 40a, 40b. are thus positioned and configured to deliver an amount of air evenly through the fenestrations 42a, 42b in the flexible tubes 40a, 40b and into the middle spacer layer 26 adjacent to both the first side edge 32 and the second side edge 34 of the upper panel 14.
[0023] To deliver air into the first flexible tube 40a and the second flexible tube 40b, through the plurality of fenestrations 42a, 42b, and into the middle spacer layer 26. the mattress cover assembly 10 further includes a first air pump 60a that is operably connected to the first flexible tube 40a and a second air pump 60b that is operably connected to second flexible tube 40b. Both the first air pump 60a and the second air pump 60b are connected to discrete controllers 70a, 70b that are configured to control the amount of air supplied by the air pumps 60a, 60b. By including a controller 70a that is only connected to the first air pump 60a and a controller 70b that is only connected to the second air pump 60b, the first air pump 60a and the second air pump 60b can be independently controlled to allow a desired amount of air to be supplied to the first flexible tube 40a, to the plurality of fenestrations 42a, and into the middle spacer layer 26 adjacent to the first side edge 32 of the upper panel 14, while the same or a different amount of air is supplied to the second flexible tube 40b, to the plurality of fenestrations 42b, and into the middle spacer layer 26 adjacent to the second side edge 34 of the upper panel 14. For example, in the exemplary embodiment shown in
[0024] Turning now to the hygroscopic material 29 included in the upper panel 14 of the mattress cover 11, the hygroscopic material 29 is generally incorporated into both the top surface 22 and the middle spacer layer 26 such that the hygroscopic material 29 is positioned and configured to place the body of a user, or a portion thereof, resting on the mattress cover 11 in close proximity to the hygroscopic material 29. In this regard, as such a user generates heat and humidity (e.g., humidity in the form of perspiration) during sleep, the hygroscopic material 29 is effectively positioned to absorb any such humidity as it is generated, and is thus configured to reduce the amount of humidity at or adjacent to the contact surface (i.e., the upper surface) of the mattress 12.
[0025] The hygroscopic material 29 that is incorporated into the upper panel 14 is generally in the form of encapsulated hygroscopic material that has an increased capability of absorbing humidity and moisture from the surrounding environment relative to the other material included in the mattress cover 11. As the hygroscopic material 29 absorbs moisture from the surrounding environment, the hygroscopic material 29 thus continually absorbs humidity and any associated heat generated by the user. As air is pumped through the flexible tubes 40a, 40b and the plurality of fenestrations 42a, 42b, and into the middle spacer layer 26, the air moving inside the middle spacer layer 26 is then able to remove the absorbed moisture from the hygroscopic material 29 and release it through the vents 28a, 28b while, at the same time, providing a cooling effect to the user lying on the mattress cover II and allowing the hygroscopic material 29 to continue to absorb moisture from the surrounding environment.
[0026] As a refinement to the heat and humidity removal capabilities of the support cushion cover assemblies of the present invention and referring now to
[0027] Unlike the fenestrations 42a, 42b in the flexible tubes 40a, 40b shown in
[0028] To provide an even further level of control over the removal of heat and humidity from the upper panel 114 of the mattress cover 111, the mattress cover assembly 110 further includes additional features that are operably connected to the upper panel 114 of the mattress cover 111 and provide input to the controllers 170a, 170b. In particular, and referring still to
[0029] As an even further refinement to the heat and humidity removal capabilities of the support cushion over assemblies of the present invention and referring now to
[0030] Unlike the mattress cover assemblies 10, 110 shown in
[0031] Referring still to
[0032] In addition to using a textile to provide a sufficiently breathable and durable surface, the exemplary cover assembly 210 also typically incorporates one or more flame-retardant materials into the mattress cover 211. By incorporating a flame-retardant material (e.g., a fire sock) into the mattress cover 211, the mattress cover assembly 210 thus provides a flame-retardant barrier that completely surrounds an underlying mattress, such as the visco-elastic foam mattresses described herein below.
[0033] As yet another refinement to the present invention, although the support cushion covers shown in
[0034] With respect to the flexible foams used in the mattresses and support cushions that are covered by the cover assemblies of the present invention, the mattresses and support cushions are generally comprised of a flexible foam that has a low resilience as well as a sufficient density and hardness, which allows pressure to be absorbed uniformly and distributed evenly across the various mattresses and other support cushions. Such flexible foams include, but are not limited to: latex foam; reticulated or non-reticulated visco-elastic foam (sometimes referred to as memory foam or low-resilience foam): reticulated or non-reticulated non-visco-elastic foam; high-resilience polyurethane foam; expanded polymer foams (e.g., expanded ethylene vinyl acetate, polypropylene, polystyrene, or polyethylene); and the like.
[0035] With respect to the hardness of the visco-elastic foams used in certain of the mattresses and flexible foam layers, suitable visco-elastic foams typically have a hardness of at least about 10 N to no greater than about 80 N as measured by exerting pressure from a plate against a sample of the material to a compression of at least 40% of an original thickness of the material at approximately room temperature (i.e., 21 C. to 23 C.), where the 40% compression is held for a set period of time as established by the International Organization of Standardization (ISO) 2439 hardness measuring standard. In some embodiments, the visco-elastic foam can have a hardness of about 10 N, about 20 N, about 30 N, about 40 N, about 50 N, about 60 N, about 70 N, car about 80 N to provide a desired degree of comfort and body-conforming qualities.
[0036] With respect to the density of the visco-elastic foams used in certain of the mattresses and flexible foam layers, suitable visco-elastic foams have a density that also assists in providing a desired degree of comfort and body-conforming qualities, as well as an increased degree of material durability. In some embodiments, the density of the isco-elastic foam used in the mattresses and flexible foam layers is no less than about 30 kg/m.sup.3 to no greater than about 150 kg/m.sup.3. In some embodiments, the density of the visco-elastic foam that is used is about 30 kg/m.sup.3, about 40 kg/m.sup.3, about 50 kg/m.sup.3, about 60 kg/m.sup.3, about 70 kg/m.sup.3, about 80 kg/m.sup.3, about 90 kg/m.sup.3, about 100 kg/m.sup.3, about 110 kg/m.sup.3, about 120 kg/m.sup.3, about 130 kg/m.sup.3, about 140 kg/m.sup.3, or about 150 kg/m.sup.3. Of course, the selection of a visco-elastic foam having a particular density will affect other characteristics of the foam, including its hardness, the manner in which the foam responds to pressure, and the overall feel of the foam, but it should be appreciated that a visco-elastic foam having a desired density and hardness can readily be selected for a particular application or assembly as desired.
[0037] Additionally, it should be appreciated that the visco-elastic foam used in the mattresses and other support cushions described for use with the cover assemblies of the present invention need not be comprised of a single piece of visco-elastic foam, but can be comprised of multiple layers of visco-elastic foam with the layers having different densities and hardnesses. For example, in some embodiments, a visco-elastic foam mattress can be utilized that includes a lower supporting layer of visco-elastic foam with a density of about 80 kg/m.sup.3 and a hardness of about 13 N, and an upper comfort layer of visco-elastic foam with a density of about 35 kg/m.sup.3 and a hardness of about 10 N.
[0038] With further regard to the support cushion cover assemblies of the present invention. an exemplary support cushion cover assembly can also be used as part of a method for removing the humidity from a contact surface of a support cushion or, in other words. from the surface of a support cushion that is contacted by the body of a user, or a portion thereof. In some implementations, a method for removing the humidity from a contact surface of a support cushion includes first providing a support cushion cover assembly that includes: an upper panel having a top surface, a bottom surface, and a middle spacer layer that positioned between the top surface and the bottom surface, with the upper panel defining one or more openings in the upper panel and the upper panel also including an amount of hygroscopic material for absorbing humidity present at a contact surface of the support cushion; and at least one flexible tube that extends along a length of the upper panel and defines a plurality of fenestrations, with each fenestration being in fluid communication with the middle spacer layer of the upper panel. An amount of air is then delivered into the flexible tube and the middle spacer layer of the support cushion cover assembly, such that the air flows into the middle spacer layer and through the openings to thereby remove the humidity absorbed by the hygroscopic material and, consequently, the humidity at the contact surface of the support cushion.
[0039] The references set forth in the following list are incorporated herein by reference.
REFERENCES
[0040] 1. U.S. Pat. No. 8,034,445 to Landvik, et al., issued Oct. 11, 2011, and entitled Laminated Visco-Elastic Support. [0041] 2. U.S. Pat. No. 8,025,964 to Landvik, et al., issued Sept. 27, 2011, and entitled Laminated Viseo-Elastic Support. [0042] 3. U.S. Pat. No. 7,979,374 to Landvik, issued Jul. 12, 2011, and entitled Product Demonstration System and Method for Using the Same. [0043] 4. U.S. Pat. No. 7,735,169 to Wassilefsky, issued Jun. 15, 2010, and entitled Comfort Pillow. [0044] 5. U.S. Pat. No. 7,707,670 to Fogg, issued May 4, 2010, and entitled Pillow top for a Cushion. [0045] 6. U.S. Pat. No. 7,555,615 to Landvik, issued Jun. 30, 2009, and entitled Product Demonstration System and Method for Using the Same. [0046] 7. U.S. Pat. No. 7,507,468 to Landvik, et al., issued Mar. 24, 2009, and entitled Laminated Visco-Elastic Support. [0047] 8. U.S. Pat. No. 7,469,437 to Mikkelsen, et al., issued Dec. 30, 2008, and entitled Reticulated Material Body Support and Method. [0048] 9. U.S. Pat. No. 7,444,702 to Fogg, issued Nov. 4, 2008, and entitled Pillow top for a Cushion. [0049] 10. U.S. Pat. No. 7,415,742 to Wassilefsky, issued Aug. 26. 2008, and entitled Comfort Pillow. [0050] 11. U.S. Design Patent No. D558,499 to Maarbjerg, issued Jan. 1, 2008. and entitled Pillow. [0051] 12. U.S. Pat. No. 7,155,765 to Fogg, issued Jan. 2, 2007. and entitled Pillow top for a Cushion. [0052] 13. U.S. Design Patent No. D529,325 to Maarbjerg, issued Oct. 3, 2006, and entitled Pillow. [0053] 14. U.S. Pat. No. 7,082,633 to Maarbjerg issued Aug. 1, 2006 and entitled Pillow. [0054] 15. U.S. Pat. No. 7,051,389 to Wassilefsky, issued May 30, 2006, and entitled Comfort Pillow. [0055] 16. U.S. Pat. No. 6,866,915 to Landvik, issued Mar. 15, 2005. and entitled Cushion. [0056] 17. U.S. Pat. No. 6,602,579 to Landvik, issued Aug, 5,2003, and entitled Cushion. [0057] 18. U.S. Pat. No. 6,578,218 to Wassilefsky, issued Jun. 17, 2003, and entitled Leg Spacer Pillow. [0058] 19. U.S. Pat. No. 6,541,094 to Landvik, et al, issued Apr. 1, 2003, and entitled Laminated Visco-Elastic Support. [0059] 20. U.S. Design Patent No. D456,660 to Landvik, issued May 7, 2002, and entitled Contoured Head Pillow. [0060] 21. U.S. Patent Application Publication No. 2011/0252562 by Mikkelsen, et al, published Oct. 20, 2011, and entitled Adjustable-Firmness Body Support and Method. [0061] 22. U.S. Patent Application Publication No. 2007/0094803 by Fogg. published May 3, 2007, and entitled Pillow top for a Cushion. [0062] 23. U.S. Patent Application Publication No. 2006/0288490 by Mikkelsen, et al., published Dec. 28, 2006, and entitled Reticulated Material Body Support and Method. [0063] 24. U.S. Patent Application Publication No. 2006/0277684 by Wassilefsky, published Dec. 14, 2006, and entitled Comfort Pillow. [0064] 25. U.S. Patent Application Publication No. 2006/0174414 by Maarbjerg, published Aug. 10, 2006, and entitled Pillow. [0065] 26. U.S. Patent Application Publication No. U.S. 2005/0202214 by Landvik, published Sep. 15, 2005. and entitled Cushion. [0066] 27. U.S. Patent Application Publication No. U.S. 2005/0011009 BY Wu, published Jan. 20, 2005, and entitled Ventilation Mattress [0067] 28. U.S. Patent Application Publication No. 2005/0084667 by Landvik, et al., published Apr. 21, 2005, and entitled Laminated Visco-Elastic Support. [0068] 29. U.S. Patent Application Publication No. 2005/0076446 by Fogg, published Apr. 14, 2005, and entitled Pillow top for a Cushion. [0069] 30. U.S. Patent Application Publication No. 2004/0073931 by Trussel Jr., et al., published Apr. 15, 2004, and entitled interactive Bed Display. [0070] 31. U.S. Patent Application Publication No. 2004/0033351 by Landvik, et al., published. Feb. 19, 2004, and entitled Laminated Visco-Elastic Support. [0071] 32. U.S. Patent Application Publication No. 2003/0171954 by Guerin, et al., published Sep. 11, 2003, and entitled Method of Managing the Provision of Healthcare and System for Effecting Same. [0072] 33. U.S. Patent Application Publication No. 2001/0021438 by Landvik, published Sep. 13, 2001, and entitled Cushion.
[0073] One of ordinary skill in the art will recognize that additional embodiments or implementations are possible without departing from the teachings of the present invention or the scope of the claims which follow. This detailed description, and particularly the specific details of the exemplary embodiments and implementations disclosed herein, is given primarily for clarity of understanding, and no unnecessary limitations are to be understood therefrom, for modifications will become obvious to those skilled in the art upon reading this disclosure and may be made without departing from the spirit or scope of the claimed invention.