DAMPENING APPARATUS FOR PRINTER AND PRINTER HAVING THE SAME
20170151771 ยท 2017-06-01
Assignee
Inventors
Cpc classification
B41F33/10
PERFORMING OPERATIONS; TRANSPORTING
B41F31/13
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A dampening water amount regulating apparatus 40 includes a plurality of air supply boxes 41 disposed in a line in an axial direction of a water transfer roller 8 and each defines one air blowing portion. The air supply box 41 includes a substantially U-shaped air passage 67 that allows air in an air supply chamber 57 to pass along an outer peripheral surface of the water transfer roller 8 and supplies the same into an air discharge chamber 60. A valve mechanism 44 that increases and decreases an air amount is provided at a midsection of the air passage 67.
Claims
1. A dampening apparatus for a printer comprising: one or more rollers on the water supply side; a roller on a printing unit side; and a dampening water amount regulating apparatus, and being configured in such a manner that dampening water is transferred from the roller on the water supply side to the roller on the printing unit side, wherein the dampening water amount regulating apparatus includes a plurality of air blowing portions disposed in a line in an axial direction of any one of the rollers on the water supply side and configured to be capable of adjusting an air blowing amount to the rollers independently by valve mechanisms, and the air blowing portions each include an air blowing passage that allows air to flow along an outer peripheral surface of the roller.
2. The dampening apparatus for a printer according to claim 1, wherein each of the air blowing portions is connected to an air introduction pipe via a flow rate control valve.
3. The dampening apparatus for a printer according to claim 1, wherein each of the air blowing portions is connected to an air discharge pipe connected to a suction apparatus.
4. The dampening apparatus for a printer according to claim 1, wherein the dampening water amount regulating apparatus includes a plurality of air supply boxes disposed in a line in the axial direction of the roller and each defining one air blowing portion, an air supply pipe that supplies air to any one of the air supply boxes, and an air discharge pipe that sucks air from any one of the air supply boxes, wherein each of the air supply boxes includes an air supply chamber that communicates with an adjacent air supply box and receives a supply of air via the air supply pipe, an air discharge chamber that communicates with an adjacent air supply box and discharges air via the air discharge pipe, and an air passage partitioned by a diaphragm from an adjacent air supply box and allows air in the air supply chamber to pass along the outer peripheral surface of the roller and to supply the air into the air discharge chamber, and wherein the valve mechanism that increases and decreases the amount of air is provided at a midsection of the air passage.
5. The dampening apparatus for a printer according to claim 4, wherein the air supply chamber in each of the air supply boxes is provided with a partitioning wall having a communication hole formed therein, and the valve mechanism includes a plug body movable to a position for closing the communication hole entirely, a position for closing part of the communication hole and a position opening the communication hole entirely, and a plug body drive unit that moves the plug body.
6. A printer provided with an ink supply apparatus and a dampening apparatus, wherein the ink supply apparatus includes a plurality of ink transfer rollers divided in a longitudinal direction of an ink fountain roller disposed in proximity to the ink fountain roller that constitutes an ink fountain, and each of the ink transfer rollers is adapted to be switched between a transfer position where the ink transfer roller comes into contact with the ink fountain roller and a non-transfer position where the ink transfer roller is out of contact with the ink fountain roller by individual switching of a switch valve between ON and OFF, the control apparatus of the ink supply apparatus includes target value setting means that sets a target value of the ink amount and switch valve ON/OFF operation means that determines ON/OFF time of the switch valve in accordance with the target value of the ink amount set by the target value setting means, wherein the dampening apparatus is the dampening apparatus according to claim 1, the number of the air blowing portions is the same as the number of the ink transfer rollers, and each of the air blowing portions is adapted to be adjusted in blowing amount by driving a drive unit, and wherein a control apparatus of the dampening apparatus uses a target value stored in the target value setting means of the control apparatus of the ink supply apparatus to control the drive unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
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REFERENCE SIGN LIST
[0051] (1): dampening apparatus, (5): water fountain roller (roller on the water supply side), (6): water applying roller (roller on the printing unit side), (8): water transfer roller (roller on the water supply side), (9): dampening water amount regulating apparatus, (10): ink supply apparatus control apparatus, (11): air blowing portion, (24b): air blowing passage, (25): air introduction pipe, (26): flow rate regulation valve, (28): air discharge pipe, (30): suction fan (suction apparatus), (31): control panel (control apparatus), (32): servo motor, (33) motor rotation amount operating means, (40): dampening water amount regulating apparatus, (41): air supply box, (42): air supply pipe, (43): air discharging pipe, (44): valve mechanism, (56): second partitioning wall (partitioning wall), (57): first chamber (air supply chamber), (58): second chamber (air blowing portion), (59): third chamber (air passage), (60): fourth chamber (air discharge chamber), (62): second diaphragm (diaphragm), (64): communication hole, (71): servo motor (drive unit), (74): plug body, (90): ink supply apparatus, (91): ink fountain, (92): ink fountain roller, (93): ink transfer roller, (95): switch valve, (96): target value setting means, (97): switch valve ON/OFF operation means
DESCRIPTION OF EMBODIMENTS
[0052] Referring now to
[0053] As illustrated in
[0054] Although illustration is omitted, an ink application roller that supplies ink in contact with a plate of the plate cylinder (2) is provided, and ink in an ink fountain is transferred to the ink application roller via an ink source roller, an ink transfer roller, a plurality of ink distributing rollers, and an ink reciprocation roller, and is supplied to the plate of the plate cylinder (2). In the printing unit, the ink supplied to the plate of the plate cylinder (2) from an ink apparatus is transferred to a printed material such as printing sheet directly, or via other cylinder such as a rubber cylinder or a roller, so that a printed matter is obtained.
[0055] In association with supply of ink to the plate of the plate cylinder (2), water in the water tank (4) is supplied to the plate of the plate cylinder (2) as dampening water via the water fountain roller (5), the water transfer rollers (7) (8), and the water applying roller (6). The dampening water affect the quality of the printed matter significantly, and thus adequate supply is a challenge.
[0056] The plate cylinder (2), the water fountain roller (5), the water transfer rollers (7) (8), and the water applying roller (6) extend in a lateral direction (horizontal direction). The water applying roller (6) is disposed behind the plate cylinder (2). The water fountain roller (5) is formed of a metal, the water applying roller (6) is formed of rubber, and one of the rollers (7) out of the water transfer rollers (7) (8) is formed of a metal, and the other roller (8) is formed of rubber.
[0057] The water fountain roller (5), the water transfer rollers (7) (8), and the water applying roller (6) are rotatably supported by a frame of the printer at both left and right ends, and are rotated continuously in a direction indicated by an arrow in
[0058] The dampening water amount regulating apparatus (9) includes a plurality of air blowing portions (11) disposed in a line in an axial direction of the water transfer roller (8), and controls distribution of dampening water in an axial direction of the water transfer roller (8) by controlling air blowing amounts from the respective air blowing portions (11) to the roller separately. Accordingly, the amounts of the dampening water in the axial direction of the water applying roller (6) are adjusted in accordance with the positions of the printed matter in the width direction.
[0059] The air blowing portion (11) includes a pair of side walls (21) (22) that come into abutment at distal ends portions thereof with an outer periphery of the water transfer roller (8), and a passage forming block (23) disposed between the pair of side walls (21) (22) to define an air passage (24) between the outer periphery of the water transfer roller (8) and the pair of side walls (21) (22).
[0060] The passage forming block (23) includes a curved opposed surface (23a) that opposes the outer periphery of the water transfer roller (8) at a predetermined distance and a pair of planar opposed surfaces (23b) (23c) that oppose the pair of side walls (21) (22).
[0061] A passage (24a) defined by one of the side walls (21) and one of the planar opposed surfaces (23b) are connected at one end of an air introduction pipe (25) to an opening thereof via a flow rate regulation valve (valve mechanism) (26), and defines the introduction-side passage (24a). The other end of the air introduction pipe (25) is coupled to an introduction-side coupling pipe (27), and the introduction-side coupling pipe (27) is connected to a high-pressure air supply source, illustration of which is omitted.
[0062] The flow rate regulation valve (26) is, for example, a rotational valve such as a ball valve, which is an electric valve capable of electrically controlling the degree of opening and closing a flow passage. However, the flow rate regulation valve (26) is not limited thereto, and any type of valve mechanisms which may translate from a state of fully closing the air passage (24) to a state of partly closing the air passage (24), and then translate to a state of fully opening the air passage (24) (and vice versa) are applicable.
[0063] The passage (24a) defined by the other side wall (22) and the other planar opposed surface (23c) is connected at the opening thereof with one end of an air discharge pipe (28) and defines a discharge-side passage (24c). The other end of the air discharge pipe (28) is coupled to a discharge-side coupling pipe (29), and the discharge-side coupling pipe (29) is connected to a suction fan (suction apparatus) (30) that forcedly sucks air in the discharge-side coupling pipe (29).
[0064] The introduction-side passage (24a) and the discharge-side passage (24c) are parallel to each other, and both extend in a direction orthogonal to a line parallel to the axial direction of the water transfer roller (8).
[0065] A passage (24b) defined by the outer periphery of the water transfer roller (8) and the curved opposed surface (23a) is located between the introduction-side passage (24a) and the discharge-side passage (24c), and constitutes the air blowing passage (24b) which allows air to flow in the same direction as the direction of rotation of the water transfer roller (8) along an outer peripheral surface of the water transfer roller (8) and has an arcuate cross section.
[0066] In this manner, the substantially U-shaped air passage (24) in which air flows from the introduction-side passage (24a) defined by the one of the side walls (21) and the one of the planar opposed surfaces (23b) into the air blowing portion (11), flows in the air blowing passage (24b) defined by the outer periphery of the water transfer roller (8) and the curved opposed surface (23a), and then flows out from the discharge-side passage (24c) defined by a space between the other wall surface and the other planar opposed surface is formed.
[0067] The plurality of air blowing portions (11) are provided so as to be adjacent to each other. However, since the air passage (24) is formed as described above, airs blown out from the substantially U-shaped air passage (24) do not interfere with each other.
[0068] The opening-and-closing amounts of the flow rate regulation valves (26) is controlled by the control panel (control apparatus) (31). The control apparatus (31) controls the opening-and-closing amounts of the flow rate regulation valves (26) based on data of the ink supply apparatus that controls the ink amount, a feeding speed of the printed matter, and the rotational speeds of the respective rollers (5) (6) (7) (8).
[0069] By blowing air, the amount of dampening water adhered to a portion of the water transfer roller (8) to which the air is blown decreases. Therefore, by adjusting the air blowing amount from the air blowing portion (11) to the roller in accordance with the patterned surface area, adequate supply of dampening water is enabled, and hence the printing quality is improved.
[0070] By adjustment of the opening-and-closing amount of the flow rate regulation valve (26), the blowing amount of air is increased or decreased. By increasing the blowing amount of air, the amount of the dampening water may be reduced, and by decreasing the blowing amount of air, the amount of the dampening water may be increased.
[0071] In this manner, according to the dampening water apparatus (1) for a printer described above, the amount of dampening water to be supplied to the plate of the plate cylinder (2) from the water applying roller (6) is adjusted by the air blowing portions (11) adjusted in air blowing amount individually. Therefore, the amount of dampening water in the direction of the width of the printed matter may be adjusted in accordance with the width of the printed matter and the patterned surface area. Therefore, the amount of the dampening water at an axial position of the water applying roller (6) corresponding to the direction of the width of the printed matter is adjusted in accordance with the control of the ink amount in the direction of the width of the printed matter, and thus desirable supply of dampening water in accordance with the desirable supply of ink amount is achieved. Accordingly, the amount of dampening water may be adjusted partly in accordance with the position in the direction of the width of the printed matter, and thus deterioration of quality that may specifically occur in the case where distribution of both end portions of the printed matter or of the patterned surface areas is significantly different between the left side and the right side may be prevented.
[0072] In
[0073] An ink supply apparatus (90) of the printer in which the dampening water apparatus (1) is used is configured, for example, as illustrated in
[0074] With the ink supply apparatus (90) configured in this manner, the ink amount is controlled individually for the ink transfer rollers (93) by difference of optimal ink amount depending on the position in the width direction in accordance with the pattern of the printed matter, whereby the accuracy of control of the ink amount is improved.
[0075]
[0076] In the ink supply apparatus (90), the control of the rotational angle of contact is performed by controlling a time period (contact command time) from output of a switching command (contact command) to a transfer position for the ink transfer rollers (93) until output of a switching command (non-contact command) to a non-transfer position as described above, so that switching of the position of the ink transfer rollers (93) is performed by ON and OFF of a switch valve (95). Consequently, the ink amount to be supplied to a printing surface is adjusted depending on the position in the direction of the width thereof.
[0077] The ink supply apparatus control apparatus (10) includes target value setting means (96) that sets a target value of the ink amount and switch valve ON/OFF operation means (97) that determines ON/OFF time of the switch valve (95) in accordance with the target value of the ink amount set by the target value setting means (96).
[0078] When the pattern to be printed is presented, the patterned surface area rate is read by using a patterned surface area reading apparatus, whereby graph values corresponding to the ink supply amount are calculated, and the graph values are converted into contact lengths between the ink transfer rollers (93) and the ink fountain roller (92) and are used for controlling the ink supply. The graph values are target values of the ink amount that indicate the amounts of ink of a predetermined color to be used by the respective ink transfer rollers (93), and are displayed by a unit of %, which are 0% when the ink of the predetermined color is not used, and 100% when used to a maximum. Therefore, the target value is set to 30%, 40%, 10%, and so forth depending on the patterned surface areas of portions corresponding to the respective ink transfer rollers (93). Based on the graph values indicated by %, the transfer time of the ink transfer rollers (93) (a contact period between the ink fountain roller (92) and the ink transfer rollers (93), that is, period when the switch valve (95) is turned ON) is controlled. If the number of colors to be used is eight, eight plate cylinders (eight units, each unit including the plurality of ink transfer rollers (93)), are used, and the graph values are set for each of the ink transfer rollers (93) for each colors (each plate cylinder=each ink transfer roller unit).
[0079] The target value setting means (96) sets the graph values (that is, the target values) for each of the ink transfer rollers (93) and each color, and based on the set target values, the target values of the contact length of the first to the Nth ink transfer rollers (93) are obtained.
[0080] The switch valve ON/OFF operation means (97) converts the target values of the contact lengths of the first to Nth transfer rollers (93) into ON/OFF time of the first to the Nth switch valves (95), and transmits ON/OFF signals required for the respective first to the Nth switch valves (95). Accordingly, control is performed to obtain the optimal contact lengths for each of the first to the Nth transfer rollers (93). In this manner, concentrations of the respective colors are controlled to be constant irrespective of position.
[0081] The flow rate regulation valves (26) of the dampening water apparatus (1) are adapted to be driven by, for example, servo motors (32), respectively. The control apparatus (31) of the dampening water apparatus (1) is adapted to be provided with motor rotation amount operating means (33). Here, the control apparatus (31) of the dampening water apparatus (1) is not provided with specific target value setting means, and is connected to the ink supply apparatus control apparatus (10) via a relay converter or the like to receive ink supply amount control data such as target values of the contact lengths of the first to the Nth transfer rollers (93) or target values of the patterned surface areas used for calculation thereof from the ink supply apparatus control apparatus (10).
[0082] The motor rotation amount operating means (33) obtains amounts of rotation of the motor of the first to the Nth servo motors (32) corresponding to opening-and-closing amounts of the first to the Nth flow rate regulation valves (26) from the ink supply amount control data corresponding to the first to Nth transfer rollers (93), whereby air flow rates optimal for the respective first to the Nth flow rate regulation valves (26) are obtained.
[0083]
[0084] The dampening water amount regulating apparatus (40) of this embodiment is provided with a plurality of air supply boxes (41) disposed in a line in the lateral direction, an air supply pipe (42) that supplies air to any one of the air supply boxes (41), an air discharge pipe (43) that sucks air from any one of the air supply boxes (41), and valve mechanisms (44) provided for each of the air supply boxes (41) as illustrated in
[0085] Only three of the air supply boxes (41) are illustrated for simplification of the drawing, the number of the air supply boxes (41) may be set in accordance with the object to be printed.
[0086] With the air supply boxes (41) having the shape described later, each of the air supply boxes (41) includes a substantially U-shaped air passage formed therein so as to extend from a first chamber (air supply chamber) (57) passing through a communication hole (64), and entering an second chamber (air blowing portion) (58), so that air blown out from the air outlet port (65) of the air blowing portion (58) passes through a third chamber (air blowing passage) (59) extending along the water transfer roller (8) and is discharged from an air supply port (66) communicating with a fourth chamber (air discharge chamber) (60), and an opening amount of the communication hole (64) is regulated by the valve mechanism (44).
[0087] While the direction of rotation of the water transfer roller (8) is clockwise, air is blown to dampening water on the water transfer roller (8) so that the dampening water advances in a direction opposite to the direction of rotation, that is, counterclockwise along the outer peripheral surface of the water transfer roller (8).
[0088] Each air supply box (41) has a casing (50) opened on both left and right surfaces. The casing (50) include a pair of side walls (a first side wall (51) and a second side wall (52)) each has one end portion which is exposed to the water transfer roller (8), curved bottom wall (53) which couples positions in the vicinity of the one end portion of the pair of side walls (51) (52), and a flat top wall (54) that couples the other ends of the pair of side walls (51) (52) as illustrated in
[0089] A first bent portion (51a) close to the water transfer roller (8), and a second bent portion (51b) continuing to the first bent portion (51a) are provided at the one end portion of the first side wall (51) and only the first bent portion (52a) is provided at the one end portion of the second side wall (52). The first bent portions (51a) (52a) of the side walls (51) (52), respectively, are exposed to the water transfer roller (8) with a small distance to the water transfer roller (8) on the order of 0.5 mm. The bottom wall (53) is exposed to the water transfer roller (8) with a distance to the water transfer roller (8) on the order of 2 mm, which allows air to pass therethrough. The top wall (54) is provided with a motor mounting through hole (54a).
[0090] The casing (50) is provided with a first partitioning wall (55) that is disposed in parallel to the respective side walls (51) (52) and divides an interior of the casing (50) into a portion on the first side wall side and a portion on the second side wall side and a second partitioning wall (56) that is disposed between the first side wall (51) and the first partitioning wall (55) so as to be orthogonal thereto and partitions the portion on the first side wall side in the casing (50) into two parts, namely, a portion on the top wall side and a portion on the bottom wall side.
[0091] Accordingly, the air supply box (41) is divided into the first chamber (57) surrounded by a portion of the first side wall (51) on the top wall side, a portion of the top wall (54) on the first side wall side, a portion of the first partitioning wall (55) on the top wall side, and the second partitioning wall (56), the second chamber (58) surrounded by a portion of the first side wall (51) on the bottom wall side, the second partitioning wall (56), a portion of the first partitioning wall (55) on the bottom wall side, and a portion of the bottom wall (53) on the first side wall side, the third chamber (59) surrounded by the bottom wall (53), the first bent portion (51a) of the first side wall (51), and the first bent portion (52a) of the second side wall (52), and the fourth chamber (60) surrounded by the second side wall (52), a portion of the top wall (54) on the second side wall side, the first partitioning wall (55), and a portion of the bottom wall (53) on the second side wall side.
[0092] The fourth chamber (60) is formed into an arcuate shape extending along the outer peripheral surface of the water transfer roller (8) when viewed from the lateral direction.
[0093] A first diaphragm (61) that partitions the adjacent second chambers (58) and a second diaphragm (62) that partitions the adjacent third chambers (60) are provided at a boundary portion of the air supply box (41) adjacent to each other in the lateral direction.
[0094] A left opening of the air supply box (41) at the left end is closed by a left lid (63).
[0095] The left lid (63) is provided with a through hole (63a) that communicates with the first chamber (57) of the air supply box (41) at the left end, and a through hole (63b) that communicates with the fourth chamber (60) of the air supply box (41) at the left end. One end portion of an air supply pipe (42) is connected to an edge portion of the through hole (63a) that communicates with the first chamber (57), and the other end portion of the air supply pipe (42) is connected to an air source (which is not illustrated). One end portion of the air discharge pipe (43) is connected to an end portion of the through hole (63b) that communicates with the fourth chamber (60), and the other end portion of the air discharge pipe (43) is connected to a suction apparatus (which is not illustrated) such as a suction fan, and a vacuum pump.
[0096] The second partitioning wall (56) is provided with the communication hole (64) having a circular shape in cross section and communicating the first chamber (57) and the second chamber (58) at a center portion thereof. A portion of the bottom wall (53) on the first side wall side is provided with the air outlet port (65) having a rectangular shape in cross section for blowing air in the second chamber (58) toward the roller so as to come into contact with the first side wall (51). A portion of the bottom wall (53) on the second side wall side is provided with the air supply port (66) having a rectangular shape in cross section for supplying air blown to the roller into the fourth chamber (60) so as to come into contact with the second side wall (52).
[0097] In this manner, the interior of the air supply box (41) is provided with the substantially U-shaped air passage in which air in the first chamber (57) (that is, air supply chamber (57)) that communicates with the air supply pipe (42) passes through the communication hole (64) in the second partitioning wall (56) and flows into the second chamber (58) (that is, the air blowing portion (58)) in an dispersed manner, flows out through the air outlet port (65) (that is, the air outlet port (65)) of the second chamber (58), enters the third chamber (60) (that is, the air blowing passage (59)), passes in the third chamber (60) along the outer peripheral surface of the water transfer roller (8), and flows from the air supply port (66) into the fourth chamber (60) (that is, the air discharge chamber (60)) that communicates with the air discharge pipe (43) as illustrated in
[0098] The first chambers (57) of the air supply boxes (41) communicate with each other and the fourth chambers (60) of the same communicate with each other, and air supplied through the air supply pipe (42) to the first chamber (57) of the air supply box at the left end is supplied in sequence into the first chambers (57) of the respective air supply boxes, and air in the fourth chambers (60) of the respective air supply boxes is taken out by the air discharge pipe (43) via the fourth chamber (60) of the air supply box at the left end.
[0099] The air supply box (41) may be obtained as a mold of synthetic resin provided integrally with the diaphragms (61) (62), for example, so that an air supply unit having a number of air supply boxes (41) integrally formed with each other and closed at both ends may be obtained by coupling the air supply boxes (41) with each other by adhesion or welding and the like and fixing the lids (63) at both ends by adhesion or welding.
[0100] Referring now to
[0101] The valve mechanism (44) is configured to increase and decrease the amount of air passing through the communication hole (64) by increasing and decreasing the opening amount of the communication hole (64) of the second partitioning wall (56) and includes, as illustrated in
[0102] The plug body (74) has a cylindrical shape, and is provided with a cylindrical depression in which the lower end portion of the eccentric shaft (73) is fitted. A horizontal section of the plug body (74) is a circle having a diameter larger than a diameter of the communication hole (64). The compression coil spring (75) is received at an upper surface thereof by a lower surface of the rotating panel (72), and is received at a lower surface by an upper surface of the plug body (74).
[0103]
[0104] Therefore, when the axial center of the eccentric shaft (73) is aligned with the centerline of the communication hole (64) as illustrated in
[0105] Then, as illustrated in
[0106] In this manner, air is blown onto the dampening water in a direction opposite to the direction of rotation of the water transfer roller (8), and the opening amount of the communication hole (64) is increased and decreased by the valve mechanism (44), so that the amount of the dampening water may be adjusted for each segment of the water transfer roller (8) having a width corresponding to the width of the air supply box (44). Since the air blowing passage (59) for allowing air to flow along the outer peripheral surface of the water transfer roller (8) is defined by the curved bottom walls (53) of the respective air supply boxes (41), air flows smoothly, and adjustment is achieved with high degree of accuracy.
[0107] The dampening water amount regulating apparatuses (9) (40) in the description given above are provided on the water transfer roller (8), but may be provided on the water fountain roller (5) instead.
INDUSTRIAL APPLICABILITY
[0108] According to the present invention, since adequate supply of the dampening water is enabled in the dampening apparatus for a printer, the invention contributes to improvement of the printing performance.