TRANSMISSION FOR A MOTOR VEHICLE
20170152916 · 2017-06-01
Inventors
Cpc classification
F16H2061/0429
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/0915
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/0807
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/0933
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/0407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2003/0811
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H3/093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A dual clutch transmission for a motor vehicle including two sub-transmissions, each having at least one input shaft. An output shaft outputs drive from both sub-transmissions. The input shafts are arranged on an input shaft axis and the output shaft is arranged on the input shaft axis or a parallel countershaft axis. An intermediate gear system includes at least one countershaft which is arranged on the countershaft axis. At least four shifting elements are arranged such that, in each case, at least two shifting elements are arranged on the input shaft axis and on the countershaft axis. At least one input shaft can be connected to the output shaft by way of two wheel planes and/or at least one shifting element. Preferably half of the shifting elements are unsynchronized and at least one-third of the shifting elements are synchronized. Also a method for operating a dual clutch transmission.
Claims
1-19. (canceled)
20. A transmission (1) for a motor vehicle, the transmission comprising at least two sub-transmissions (2, 3), each of the at least two sub-transmissions (2, 3) having at least one input shaft (EW1, EW2) and an output shaft being arranged as a drive output shaft (AW) of both the at least two sub-transmissions (2, 3), the input shafts (EW1, EW2) being arranged on an input shaft axis (4) and the drive output shaft (AW) being arranged either on the input shaft axis (4) or on a countershaft axis (5) that is parallel to the input shaft axis (4), and an intermediate gear system (6) having at least one countershaft (VW1, VW2, VW3), the at least one countershaft (VW1, VW2, VW3) being arranged on the countershaft axis (5), and at least four shifting elements (S1, S2, S3, S4, S5, S6) and in particular six shifting elements being provided, in each case at least two of the shifting elements (S1, S2, S3, S4, S5, S6) being arranged on the input shaft axis (4) and at least two of the shifting elements being arranged on the countershaft axis (5), and one of the input shafts (EW1, EW2) being connectable to the drive output shaft (AW) by way of at least one of, at least two wheel planes (I, II, III, IV, R) and at least one of the shifting elements (S1, S2, S3, S4, S5, S6), at least two, in particular at least three, preferably at least half (S1, S2, S3, S4, S5, S6) of the at least four shifting elements (S1 to S6) are unsynchronized shifting elements and at least two (S2, S5; S3, S4) and in particular at least one-third of the at least six shifting elements (S1 to S6) are synchronized shifting elements.
21. The transmission according to claim 20, wherein a number of shifting elements (S1 to S6) is even and a number of the unsynchronized shifting elements (S1, S2, S4) is equal to the number of synchronized shifting elements (S3, S5, S6).
22. The transmission according to claim 20, wherein a majority of the unsynchronized shifting elements (S1, S2, S4) are arranged on the input shaft axis (4).
23. The transmission according to claim 20, wherein the transmission has at least five wheel planes (I, II, III, IV, R), and at least one of the wheel planes (I, II, III, IV, R) is a reversing gear stage (R).
24. The transmission according to claim 20, wherein a majority of the unsynchronized shifting elements (S1, S2, S5) cooperate with a wheel plane (I, R) positioned torque-downstream from the shifting element (S1, S2, S5) concerned.
25. The transmission according to claim 20, wherein, respectively on the input shaft axis (4) and the countershaft axis (5), the shifting element (S4; S2, S6) that is most closely adjacent to a drive output side (AB) of the transmission is an unsynchronized shifting element.
26. The transmission according to claim 20, wherein one of the shifting elements (S4, S2) actuates a reversing gear stage (R) and is an unsynchronized shifting element.
27. The transmission according to claim 20, wherein the wheel plane most closely adjacent to a drive output side (AB) of the transmission is a reversing gear stage.
28. The transmission according to claim 20, wherein the unsynchronized shifting elements (S1, S2, S4; S1, S2, S5, S6) are claw clutches.
29. The transmission according to claim 20, wherein two solid shafts (EW1, AW) on the input shaft axis (4) are couplable via a shifting element (S1), and the shifting element (S1) is one of the unsynchronized shifting elements.
30. The transmission according to claim 20, wherein one of the wheel planes (III) is couplable, by a first of the unsynchronized shifting elements (S6), to a solid shaft (VW1) and, by a second of the unsynchronized shifting elements (S5), to a transmission element which is a loose wheel of another one of the wheel planes (II), and the first and the second unsynchronized shifting elements (S5, S6) are arranged in the intermediate gear system (6).
31. The transmission according to claim 20, wherein at least a first of the unsynchronized shifting elements is arranged on the input shaft axis (4) and at least a second of the unsynchronized shifting elements is arranged on the countershaft axis (5), and the first and the second unsynchronized shifting elements are arranged between two of the wheel planes (II, III; II, III IV) and are unsynchronized shifting elements.
32. The transmission according to claim 20, wherein at least one shifting assembly is made with two of the shifting elements, which are actuated by a common shifting element actuating device.
33. The transmission according to claim 32, wherein at least one of the shifting elements of one of the at least one shifting assemblies is un-synchronized.
34. The transmission according to claim 20, wherein at least two shifting elements with regard to at least one of their position and location on the input shaft axis and the countershaft axis, are arranged symmetrically relative to one another, and two of the shifting elements are arranged on a common axis.
35. A method of operating a transmission (1) of a motor vehicle which has at least two sub-transmissions (2, 3), each of the at least two sub-transmissions (2, 3) have at least one input shaft (EW1, EW2) and an output shaft is arranged as a drive output shaft (AW) of both the at least two sub-transmissions (2, 3), the input shafts (EW1, EW2) is arranged on an input shaft axis (4) and the drive output shaft (AW) is arranged either on the input shaft axis (4) or on a countershaft axis (5) that is parallel to the input shaft axis (4), and an intermediate gear system (6) has at least one countershaft (VW1, VW2, VW3), the at least one countershaft (VW1, VW2, VW3) is arranged on the countershaft axis (5), and at least four shifting elements (S1, S2, S3, S4, S5, S6) and in particular six shifting elements are provided, in each case at least two of the shifting elements (S1, S2, S3, S4, S5, S6) are arranged on the input shaft axis (4) and at least two of the shifting elements are arranged on the countershaft axis (5), and one of the input shafts (EW1, EW2) is connectable to the drive output shaft (AW) by way of at least one of, at least two wheel planes (I, II, III, IV, R) and at least one of the shifting elements (S1, S2, S3, S4, S5, S6), at least two, in particular at least three, preferably at least half (S1, S2, S3, S4, S5, S6) of the at least four shifting elements (S1 to S6) are unsynchronized shifting elements and at least two (S2, S5; S3, S4) and in particular at least one-third of the at least six shifting elements (S1 to S6) are synchronized shifting elements, the method comprising: for at least one change from one gear to another gear that is obtainable via the transmission (1), briefly actuating a first of the synchronized shifting elements (S3, S4) to bring a loose wheel of a first one of the unsynchronized shifting elements (S1, S2, S5, S6) essentially to a same rotational speed as a transmission element (VW3) to be coupled, such that first one of the unsynchronized shifting elements (S6) is shifted essentially with no rotational speed difference during the change to the other gear.
36. The transmission according to claim 20, wherein the transmission is shiftable between two gears by a method of briefly actuating one of two clutches (K1, K2) to adapt a rotation speed of a shaft of the respectively passive power branch of the transmission (1), an active power branch which, to obtain one of the two gears, is connected with a drive input by way of one of the two clutches and the passive power branch which is not acted upon by force and torque from the drive input, in such manner that either: one of the synchronized shifting elements (S3, S4), in the form of a friction clutch, is assisted, or a loose wheel of one of the unsynchronized shifting elements (S1, S2, S5, S6), in the form of a claw clutch, is brought essentially to a same rotation speed as a transmission element (VW2, VW3) to be coupled, such that the unsynchronized shifting element (S1, S2, S5, S6) is shiftable essentially with no rotational speed difference during the change between the two gears.
37. The transmission according to claim 20, wherein the double clutch transmission is incorporated in to the motor vehicle.
38. The transmission according to claim 20, wherein gears of the transmission are changable by briefly actuating a first of the synchronized shifting elements (S3, S4) to bring a loose wheel of a first one of the unsynchronized shifting elements (S1, S2, S5, S6) essentially to the same rotational speed as a transmission element (VW3) to be coupled, such that first one of the unsynchronized shifting elements (S6) is shifted essentially with no rotational speed difference during the change between the gears.
39. A dual clutch transmission for a motor vehicle, the dual clutch transmission comprising: first and second sub-transmissions, the first sub-transmission having an input shaft and the second sub-transmission having an input shaft, and the input shafts of the first and the second sub-transmissions being coaxially aligned along an input shaft axis; a drive output shaft being drivably connectable to the first and the second sub-transmissions and forming a transmission drive output, the drive output shaft being axially aligned along the input shaft axis; an intermediate gear system comprising at least one countershaft being aligned along a countershaft axis extending parallel to the input shaft axis; first, second, third, fourth, fifth and sixth shifting elements, the first and the second shifting elements being arranged along the input shaft axis and the fifth and the sixth shifting elements being arranged along the countershaft axis; one of the input shafts of the first and the second sub-transmissions being connectable to the drive output shaft via at least one of: at least two wheel planes, or at least one of the first, the second, the third, the fourth, the fifth and the sixth shifting elements; at least three of the first, the second, the third, the fourth, the fifth and the sixth shifting elements being unsynchronized shifting elements; and at least two of the first, the second, the third, the fourth, the fifth and the sixth shifting elements being synchronized shifting elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The figures show, in each case schematically:
[0048]
[0049]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0050]
[0051] In
[0052] Furthermore, the transmission 1 comprises two sub-transmissions 2, 3. The first sub-transmission 2 is coupled or can be connected to the first input shaft EW1 and the second sub-transmission 3 can be coupled or is connected to the second input shaft EW2. At least the second wheel plane II is associated with the first sub-transmission 2, while in contrast, at least the first wheel plane I is associated with the second sub-transmission 3. Beginning from the drive input side AN and starting from the two clutches K1 and K2, the transmission 1 has on the input shaft axis 4, the first wheel plane I and in addition the second wheel plane II, a first shifting element S1, a third wheel plane III, a second shifting element S2, a fourth wheel plane IV, a third shifting element S3, a fourth shifting element S4 and a reversing gear stage R. Each of the wheel planes I to IV and R has transmission elements, in particular in the form of gearwheels.
[0053] Parallel to the input shaft axis 4 is arranged a countershaft axis 5 for an intermediate gear system 6. In this case the intermediate gear system 6 comprises a first countershaft VW1, which is in the form of a solid shaft, and a second countershaft VW2, which is in the form of a hollow shaft and is coaxial with and parallel to the first countershaft VW1, radially on the outside thereof in the area of the third wheel plane III. Between the input shaft axis 4 and the countershaft axis 5 the reversing gear stage R has a reversing element in the form of an intermediate wheel ZR for reversing the rotational direction, so that by means of the drive output shaft AW and with the same rotational direction of one of the input shafts EW1, EW2 a reversed rotational direction is produced for providing at least one reversing gear in the transmission 1.
[0054] Beginning from the drive input side AN, the countershaft axis 5 first has the first wheel plane I and then the second wheel plane II, a fifth shifting element S5, the third wheel plane III, a sixth shifting element S6, the fourth wheel plane IV and the reversing gear stage R.
[0055] Below, the six shifting elements S1, S2, S3, S4.S5 and S6 and the five wheel planes I, II, III, IV and R will now be described.
[0056] The first wheel plane I is designed as a drive input constant and comprises on the input shaft axis 4, a transmission element which is connected fixed to the second input shaft EW2, and on the countershaft axis 5 a transmission element which is connected fixed to the first countershaft VW1 made as a solid shaft. The second wheel plane II comprises on the input shaft axis 4, a transmission element which is connected fixed to the first input shaft EW1, and on the countershaft axis 5 a transmission element which is designed as a loose wheel for the second countershaft VW2 and, by means of the fifth shifting element S5, can be connected thereto and hence also to the third wheel plane III. The third wheel plane III has on the input shaft axis 4, a transmission element which is a loose wheel for the drive output shaft AW and can be coupled thereto by means of the second shifting element S2, and on the countershaft axis 5 a transmission element which is connected fixed to the second countershaft VW2 made as a hollow shaft. Furthermore, the transmission element of the third wheel plane III is on the countershaft axis 5 and is designed as a loose wheel for the first countershaft VW1, since it can be coupled thereto by means of the sixth shifting element S6. The fourth wheel plane IV has on the input shaft axis 4, a transmission element which is a loose wheel for the drive output shaft AW and can be coupled thereto by means of the third shifting element S3, and on the countershaft axis 5, a transmission element which is a fixed wheel on the first countershaft VW1. The reversing gear stage R comprises a transmission element on the input shaft axis 4, which is a loose wheel for the drive output shaft AW and can be coupled thereto by means of the fourth shifting element S4. On the countershaft axis 5 the reversing gear stage R has a transmission element which is a fixed wheel on the first countershaft VW1. In addition the reversing gear stage R comprises an intermediate wheel ZR for reversing the rotational direction, as described above.
[0057] When actuated, the first shifting element S1 on the input shaft axis 4 enables the first input shaft EW1 to be coupled to the drive output shaft AW. When actuated, the second shifting element S2 on the input shaft axis 4 enables the third wheel plane III to be coupled to the drive output shaft AW. When actuated, the third shifting element S3 on the input shaft axis 4 couples the fourth wheel plane IV to the drive output shaft AW. When actuated, the fourth shifting element S4 on the input shaft axis 4 couples the reversing gear stage R to the drive output shaft AW. When actuated, the fifth shifting element S5 on the countershaft axis 5 enables the second wheel plane II and the third wheel plane III to be coupled by way of the second countershaft VW2. When actuated, the sixth shifting element S6 on the countershaft axis 5 couples the third wheel plane III to the first countershaft VW1.
[0058] The first shifting element S1, the second shifting element S2, the fifth shifting element S5 and the sixth shifting element S6 are in the form of single shifting elements. The third shifting element S3 and the fourth shifting element S4 are combined together in a shifting assembly and can be actuated by means of a single shifting element actuating device.
[0059] Furthermore, the first shifting element S1, the second shifting element S2 and the fourth shifting element S4 are unsynchronized shifting elements, while in contrast the third shifting element S3, the fifth shifting element S5 and the sixth shifting element S6 are synchronized shifting elements. In particular, the unsynchronized shifting elements S1, S2 and S4 can be made as claw clutches.
[0060] Below, the actuation of the respective clutches or shifting elements in general terms during a gearshift will now be described. For that, by means of a brief, regulated engagement of one of the two clutches K1 or K2 a respective rotational speed of transmission elements in the passive power branch of the transmission 1the active power branch is already coupled to the drive input by the respective other clutch K2 or K1is modulated in such manner that either a synchronized shifting element, in particular in the form of a friction clutch, is assisted, or an unsynchronized shifting element, in particular a claw clutch shifting element, is brought into synchronization with the particular transmission to be coupled. In what follows this as a whole is called the first actuation strategy.
[0061] In addition, a second actuation strategy is also possible. In this case one of the synchronized shifting elements, in particular in the form of a friction clutch, is used by virtue of a brief, regulated engagement to bring another, unsynchronized shifting element, in particular in the form of a claw clutch shifting element, into synchronization with the particular transmission element to be coupled. In what follows this is called the second actuation strategy.
[0062] As described, the transmission 1 according to
[0063] Moreover, in the transmission 1 according to
[0064]
[0065] In
[0066] In addition the transmission 1 comprises two sub-transmissions 2, 3. The first sub-transmission 2 can be coupled or connected to the first input shaft EW1 and the second sub-transmission 3 can be coupled or connected to the second input shaft EW2. Thus, at least the second wheel plane II is associated with the first sub-transmission 2 and at least the first wheel plane I is associated with the second sub-transmission 3. Beginning from the drive input side AN and starting from the two clutches K1 and K2, the transmission 1 has on the input shaft axis 4 first the first wheel plane I and in addition the second wheel plane II, a first shifting element S1, a third wheel plane III, a fourth wheel plane IV, a third shifting element S3, a second shifting element S2 and a reversing gear stage R. Each of the wheel planes I to IV and R comprises transmission elements, in particular in the form of gearwheels.
[0067] Parallel to the input shaft axis 4 is arranged a countershaft axis 5. The intermediate gear system 6 comprises a first countershaft VW1 in the form of a solid shaft and a second countershaft VW2 and a third countershaft VW3, each of these made as a hollow shaft and therefore arranged coaxially with and parallel to the first countershaft VW1, radially on the outside thereof in the area of the second wheel plane II and the third wheel plane III. Between the input shaft axis 4 and the countershaft axis 5 the reversing gear stage R has a reversing element in the form of an intermediate wheel ZR for reversing the rotational direction, so that by means of the drive output shaft AW and with the same rotational direction one of the input shafts EW1, EW2 can produce a reversed rotational direction in order to provide at least one reversing gear of the transmission 1.
[0068] Beginning from the drive input side AN, the countershaft axis 5 first has the first wheel plane I and then a fourth shifting element S4, the second wheel plane II, a fifth shifting element S5, the third wheel plane III, a sixth shifting element S6, the fourth wheel plane IV and the reversing gear stage R.
[0069] Below, the six shifting elements S1, S2, S3, S4, S5 and S6 and the five wheel planes I, II, III, IV and R will now be described.
[0070] The first wheel plane I is designed as a drive input constant and has on the input shaft axis 4 a transmission element which is connected fixed to the second input shaft EW2, and on the countershaft axis 5 a transmission element which is connected fixed to the first countershaft VW1 made as a solid shaft. The second wheel plane II has on the input shaft axis 4 a transmission element on the first input shaft EW1, which is connected fixed thereto, and on the countershaft axis 5 a transmission element which is arranged on and connected fixed to the second countershaft VW2 made as a hollow shaft. The third wheel plane III has on the input shaft axis 4 a transmission element which is connected fixed to the drive output shaft AW, and on the countershaft axis 5 a transmission element which is connected fixed to the third countershaft VW3 made as a hollow shaft. The fourth wheel plane IV has on the input shaft axis 4 a transmission element which is a loose wheel for the drive output shaft AW and can be coupled thereto by means of the third shifting element S3, and on the countershaft axis 5 a transmission element which is connected fixed to the first countershaft VW1. The reversing gear stage R has on the input shaft axis 4 a transmission element which is a loose wheel for the drive output shaft AW and can be coupled thereto by means of the second shifting element S2, and on the countershaft axis 5 a transmission element which is connected fixed to the first countershaft VW1. As described above, between the input shaft axis 4 and the countershaft axis 5 the reversing gear stage R has an intermediate wheel ZR for reversing the rotational direction.
[0071] When actuated, the first shifting element S1 couples the first input shaft EW1 to the drive output shaft AW. When actuated, the second shifting element S2 couples the reversing gear stage R to the drive output shaft AW. When actuated, the third shifting element S3 on the input shaft axis 4 couples the fourth wheel plane IV to the drive output shaft AW. When actuated, the fourth shifting element S4 on the countershaft axis 5 couples the second wheel plane II to the first countershaft VW1. When actuated, the fifth shifting element S5 on the countershaft axis 5 couples the second countershaft VW2 and the third countershaft VW3, and hence also the second wheel plane II and the third wheel plane III. When actuated, the sixth shifting element S6 on the countershaft axis 5 couples the third wheel plane III to the first countershaft VW1.
[0072] The second shifting element S2 and the third shifting element S3 are combined in a shifting assembly and can be actuated by means of a common shifting element actuating device. Furthermore, the first shifting element S1, the second shifting element S2, the fifth shifting element S5 and the sixth shifting element S6 are unsynchronized shifting elements, in particular in the form of claw clutches.
[0073] As also in the transmission 1 according to
[0074] Here too, in shifts for the gear change in which the first actuation strategy is used, the second actuation strategy can also be use wholly or in part.
[0075] In all, the transmission 1 according to
[0076] In summary, the present invention provides the advantage that no central synchronization has to be used. A further advantage is that the number of individual synchronizers is reduced to a minimum. Accordingly the structure of the transmission is less complex and therefore cheaper and more compact. Another advantage is that the rotational speed equalization of the shifting elements is carried out either by means of the passive engine-side clutch or by means of one of the remaining individual synchronizers.
[0077] Although the present invention has been described with reference to preferred example embodiments, it is not limited to them but can be modified in many ways.
INDEXES
[0078] 1 Transmission [0079] 2 First sub-transmission [0080] 3 Second sub-transmission [0081] 4 Input shaft axis [0082] 5 Countershaft axis [0083] 6 Intermediate gear system [0084] I, II, III, IV, R Wheel plane [0085] AW Drive output shaft [0086] K1, K2 First/second powershift element [0087] S1, S2, S3, S4, S5, S6 Shifting element [0088] VW1, VW2, VW3 Countershaft [0089] ZR Intermediate wheel [0090] AN Drive input side [0091] AB Drive output side