AN ELECTRICAL MACHINE
20230126330 · 2023-04-27
Inventors
Cpc classification
H02K1/146
ELECTRICITY
H02K2213/03
ELECTRICITY
International classification
Abstract
An electrical machine for use in an aircraft. The electrical machine includes a rotor that includes a plurality of rotor poles, and a stator including a plurality of phases. Each respective phase occupies at least one elementary block. The at least one elementary block of each phase includes a set of conductors of the respective phase wound around a plurality of slots of the respective elementary block in a concentrated winding configuration. The stator further includes at least one sensor located between two elementary block. The at least one sensor being configured to measure at least one parameter of the rotor.
Claims
1. An electrical machine for use in an aircraft, comprising: a rotor that includes a plurality of rotor poles; and a stator that includes a plurality of phases, wherein each respective phase of the plurality of phases occupies at least one elementary block, the at least one elementary block of each phase comprising a set of conductors of the respective phase wound around a plurality of slots of the respective elementary block in a concentrated winding configuration; wherein the stator further comprises at least one sensor located between two elementary blocks, the at least one sensor being configured to measure at least one parameter of the rotor.
2. The electrical machine according to claim 1, wherein the at least one sensor is configured to measure an angular position of the rotor.
3. The electrical machine according to claim 1, wherein the at least one sensor is configured to measure a temperature of the rotor.
4. The electrical machine according to claim 1, wherein the at least one sensor comprises at least one sensor coil wound around a pair of adjacent slots.
5. The electrical machine according to claim 4, further comprising at least one power electronics module for treating the electrical output of the concentrated windings, wherein the at least one power electronics module is electrically connected to conductors of at least one phase of the plurality of phases, and wherein the at least one sensor coil is electrically connected to a power electronics module of the electrical machine.
6. The electrical machine according to claim 4, wherein the at least one sensor coil is arranged to measure an angular position of the rotor based on the voltage induced therein.
7. The electrical machine according to claim 4, wherein the at least one sensor coil is arranged to measure a temperature of the rotor based on the voltage induced therein.
8. The electrical machine according to claim 4, wherein a first mechanical shift angle between the sensor coil and an adjacent elementary block is greater than the rotor pole pitch, the rotor pole pitch being an angle between adjacent poles of the rotor.
9. The electrical machine according to claim 8, wherein a second mechanical shift angle between the respective concentrated windings of each pair of adjacent elementary blocks is less than the rotor pole pitch.
10. The electrical machine according to claim 9, wherein the second mechanical shift angle is about two thirds of the rotor pole pitch.
11. The electrical machine according to claim 1, wherein the stator comprises two sensors.
12. The electrical machine according to claim 11, wherein each of the two sensors comprises a sensor coil wound around a pair of adjacent slots.
13. The electrical machine according to claim 11, wherein the two sensors comprise a first sensor at a first position on the stator and a second sensor at a second position on the stator.
14. The electrical machine according to claim 13, wherein the first and second positions are diametrically opposed.
15. The electrical machine according to claim 13, wherein the first position is adjacent to the second position.
16. The electrical machine according to claim 11, wherein the two sensors comprise a first sensor coil and a second sensor coil, the first and second sensor coils being wound around a mutual pair of adjacent slots.
17. The electrical machine according to claim 1, wherein the rotor comprises a plurality of permanent magnets.
18. The electrical machine according to claim 1, wherein each phase comprises two elementary blocks being connected by a single end conductor.
19. The electrical machine according to claim 1, wherein the stator comprises three phases.
20. An aircraft propulsion system comprising the electrical machine according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Further features and advantages of the present invention will become apparent from the following description of embodiments thereof, presented by way of example only, and by reference to the drawings, wherein:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0041]
[0042] Specifically, the rotor pole pitch, τ.sub.p, is calculated by:
[0045] Here, it will be appreciated that p refers to the number of pole pairs. In the example shown in
[0046] The stator 108 comprises a magnetic stator core 110, and plurality of longitudinal slots 112 distributed evenly around the circumference of the stator 108 and that extend through the stator core 110 in the direction of the longitudinal axis. In the example shown in
[0047] Within each elementary block 116A-116F, the slots 112 are separated by a plurality of stator teeth 118 of a first size, such that the slot pitch, τ.sub.s, that is, the angle between adjacent slots 112, is equal to the rotor pole pitch, τ.sub.p, as illustrated in
[0048] The elementary blocks of the winding, 116A-116F, are mechanically shifted together so that at least a portion of the elementary blocks 116A-116F are separated by a small stator tooth 120 of a second size. As such, the slot pitch between the end slots 112 of a portion of the adjacent elementary blocks 116A-116F, τ.sub.sn, is equal to two thirds of the rotor pole pitch, τ.sub.p, which ensures that the mandatory electric shift between phases is maintained, which in the case of a three phase machine is 120°. In the example of
[0049] By arranging the elementary blocks 116A-116F in this way, two spaces are created within the stator core 110 in which static position sensors 122A-122B are installed. However, it will be appreciated by skilled person that the elementary blocks may be arranged in such a way that a space for only one position sensor is provided, as will be described in later examples. In this example, each position sensor 122A-122B comprises a sensor coil 124 wound around a pair of slots 126A-B. It will be appreciated by the skilled person that the slots 126A-B in which the sensor coils 124 are located could have the same, similar or different shape and size (e.g. height and width) as the slots of 112 of the main phase windings. The first position sensor 122A is located between elementary blocks 116A (Phase A) and 116F (Phase C), and the second position sensor 122B is located between elementary blocks 116C (Phase A) and 116D (Phase C).
[0050] Arranging the electrical machine 100 in this way so that one or more sensors 122A, 122B are integrated to the stator core 110 removes the need to provide a sensor on the rotating armature of the rotor 108 itself, and contributes to reducing the overall weight and cost of the electrical machine 100.
[0051] As illustrated by
[0052] Whilst two sets of power electronics modules 130A, 130B are shown in the above example, it will of course be appreciated that any suitable number may be used. For example, each elementary block of windings may be connected to separate power electronics.
[0053] The sensor coil 124 is designed to obtain the required amplitude and waveform quality of the voltage induced at its terminals. In this respect, the main characteristics of the sensor coil 124 are the number of turns, N.sub.tr, and the sensor coil pitch, τ.sub.sc, as illustrated by
[0054] By knowing the mechanical position of the sensor coil 124 with respect to the magnetic axis of the adjacent phase winding, that is, the angle, θ.sub.s-ph, between the sensor coil 124 and the adjacent slots 112 of the main phase windings 116A and 116F, as shown in
[0055] In this respect, the relationship between the rotor position, θ.sub.r, and the voltage induced in the sensor coil 124, V.sub.cell, can be calculated by the following equations:
[0056] where: [0057] V.sub.pk is the amplitude of the voltage induced; [0058] f is the electrical frequency; [0059] p is the number of pair poles; [0060] N.sub.s is the number of stator slots containing phase windings; [0061] n is the number of elementary blocks; and [0062] t is the time.
[0063] The amplitude of the voltage induced at the terminals of the sensor coil 124 can be further calculated as:
[0069] The winding factor, k.sub.w, can be further defined as:
[0070] Where τ.sub.sc-p is the sensor coil pitch per unit, also referred to as coil span per unit, defined as:
[0071] According to equations [4]-[6], the amplitude of the induced voltage is closely linked to the coil pitch, τ.sub.sc-p, as illustrated by
[0072] As illustrated by
[0073] In addition to the rotor position, the voltage measured at the terminals of the sensor coils 124 can also be used to indicate the temperature of the rotor magnet. As described by equation [4] above, the amplitude of the induced voltage in the sensor coil 124 is proportional to the rotational speed and the linkage flux generated by the rotor magnets 106. This linkage flux is closely linked to the residual flux density of the array of permanent magnets 106, Br, which is closely dependent on the operating temperature of the rotor 102. The higher the magnet temperature, the lower the magnet residual induction, Br, and the lower the induced voltage in the sensor coil, as illustrated by
[0074] In this respect, the temperature dependence of the residual induction of the magnet is defined by:
B.sub.r(T)=B.sub.r20° C.(1+α(T−20° C.)) [7] [0075] where: [0076] α=≃−0.04%/K for SmCo [0077] α=≃−12%/K for NdFeB
[0078] Here, SmCo and NdFeB are the two common rare-earth alloy magnets that are used in permanent magnet electrical machines. However, it will be appreciated that any suitable magnetic material may be used, and that an appropriate α value may be used in each case to determine the temperature from the residual induction.
[0079] To obtain a feasible electrical machine having at least one position sensor integrated to the stator core, the number of slots N.sub.s and the number of poles 2p must satisfy a set of conditions.
[0080] For an electrical machine having three elementary blocks of phase windings, n=3:
if N.sub.s is even: N.sub.s=2p−i [0081] where i=0, 2, 4, . . .
if N.sub.s is odd: N.sub.s=2p−i [0082] where i=1, 3, 5, . . .
[0083] For an electrical machine having six elementary blocks of phase windings, n=6:
N.sub.s=2p−i [0084] where i=0, 2, 4, . . .
[0085] Preferably, the space allocated to the position sensor is minimised so as to have the number of slots N.sub.s being as close as possible to the number of poles 2p.
[0086] Several examples of feasible electrical machines according to the above will now be described.
[0087] A first example is provided by
[0088] The stator 208 comprises a magnetic stator core 210, and plurality of longitudinal slots 212 distributed evenly around the circumference of the stator 208 and that extend through the stator core 210 in the direction of the longitudinal axis. As noted above, the stator 208 comprises 42 slots 212. The stator 208 further comprises a plurality of concentrated windings for each of the three phases (denoted A, B and C), as further shown in the winding layout 228 of
[0089] Within each elementary block 216A-216F, the slots 212 are separated by a plurality of stator teeth 218 of a first size, such that the slot pitch, τ.sub.s, that is, the angle between adjacent slots 212, is equal to the rotor pole pitch, τ.sub.p. In this example, the elementary blocks 216A-216F are mechanically shifted together to create a space in which a single position sensor 222 can be placed. In this example, small stator teeth 220 are provided between elementary blocks 216A and 216B, 216B and 216C, 216C and 216D, 216D and 216E, and 216E and 216F respectively, with the position sensor 222 being located between elementary blocks 216A and 216F. As before, the position sensor 222 comprises a sensor coil 224 wound around a pair of slots 226A-B.
[0090]
[0091] A further example of a feasible electrical machine is provided by
[0092] The stator 308 comprises a magnetic stator core 310, and plurality of longitudinal slots 312 distributed evenly around the circumference of the stator 308 and that extend through the stator core 310 in the direction of the longitudinal axis. As noted above, the stator 308 comprises 36 slots 312. The stator 308 further comprises a plurality of concentrated windings for each of the three phases (denoted A, B and C), as further shown in the winding layout 328 of
[0093] Within each elementary block 316A-316F, the slots 312 are separated by a plurality of stator teeth 318 of a first size, such that the slot pitch, τ.sub.s, that is, the angle between adjacent slots 312, is equal to the rotor pole pitch, τ.sub.p. In this example, the elementary blocks 316A-316F are mechanically shifted together to create two spaces in which a position sensor 322A-322B can be placed. In this example, small stator teeth 320 are provided between elementary blocks 316B and 316C, 316C and 316D, 316E and 316F, and 316F and 316A respectively, with the first position sensor 222A being located between elementary blocks 316A and 316B and the second position sensor 222B being located between elementary blocks 316D and 316E. As before, the position sensors 322A, 322B each comprise a sensor coil 324 wound around a pair of slots 326A-B.
[0094]
[0095] The stator 408 comprises a magnetic stator core 410, and plurality of longitudinal slots 412 distributed evenly around the circumference of the stator 408 and that extend through the stator core 410 in the direction of the longitudinal axis. As noted above, the stator 108 comprises 15 slots 412. The stator 408 further comprises a plurality of concentrated windings for each of the three phases (denoted A, B and C), as further shown in the winding layout 428 of
[0096] Within each elementary block 416A-416C, the slots 412 are separated by a plurality of stator teeth 418 of a first size, such that the slot pitch, τ.sub.s, that is, the angle between adjacent slots 412, is equal to the rotor pole pitch, τ.sub.p. In this example, the elementary blocks 416A-416C are mechanically shifted together to create a space in which a single position sensor 422 can be placed. In this example, small stator teeth 420 are provided between elementary blocks 416A and 416C, and 416B and 416C respectively, with the position sensor 422 being located between elementary blocks 416A and 416b. As before, the position sensor 422 comprises a sensor coil 424 wound around a pair of slots 426A-B.
[0097]
[0098] The stator 508 comprises a magnetic stator core 510, and plurality of longitudinal slots 512 distributed evenly around the circumference of the stator 508 and that extend through the stator core 510 in the direction of the longitudinal axis. As noted above, the stator 508 comprises 42 slots 512. The stator 508 further comprises a plurality of concentrated windings for each of the three phases (denoted A, B and C), as further shown in the winding layout 528 of
[0099] Within each elementary block 516A-516F, the slots 512 are separated by a plurality of stator teeth 518 of a first size, such that the slot pitch, τ.sub.s, that is, the angle between adjacent slots 512, is equal to the rotor pole pitch, τ.sub.p. In this example, the elementary blocks 516A-516F are mechanically shifted together to create a single space in which a position sensor 522 can be placed. As such, small stator teeth 520 are provided between elementary blocks 516A and 516B, 516B and 516C, 516C and 516D, 516D and 516E, and 516E and 516F respectively, with the position sensor 522 being located between elementary blocks 516A and 516F. However, in this case, the position sensor 522 comprises two sensor coils 524A-524B wound around a pair of slots 526A-B. Each sensor coil 524A, 524B will be separately connected as to effectively provide two position sensors. That is to say, the position sensor 522 will output two separate voltage measurements. As discussed previously, this is advantageous in providing fault tolerant control of the electrical machine 500.
[0100]
[0101] The stator 608 comprises a magnetic stator core 610, and plurality of longitudinal slots 612 distributed evenly around the circumference of the stator 608 and that extend through the stator core 610 in the direction of the longitudinal axis. As noted above, the stator 608 comprises 42 slots 612. The stator 608 further comprises a plurality of concentrated windings for each of the three phases (denoted A, B and C), as further shown in the winding layout 628 of
[0102] Within each elementary block 616A-616F, the slots 612 are separated by a plurality of stator teeth 618 of a first size, such that the slot pitch, τ.sub.s, that is, the angle between adjacent slots 612, is equal to the rotor pole pitch, τ.sub.p. In this example, the elementary blocks 616A-616F are mechanically shifted together to create a single space in which two position sensors 622A-622B can be placed. As such, small stator teeth 620 are provided between elementary blocks 616A and 616B, 616B and 616C, 616D and 616E, 516E and 616F, and 616F and 616A respectively, with the position sensors 622A, 622B being located in series between elementary blocks 616C and 616D. As before, each position sensor 622A, 622B comprises a sensor coil 624 wound around a pair of slots 626A-B. As discussed previously, this is advantageous in providing fault tolerant control of the electrical machine 500.
[0103]
[0104] In the context of a full electric or hybrid-electric aircraft, the electrical machine described herein may be used in a propulsive system, wherein the electric motors driving the propellers of the aircraft by converting the electrical power, supplied by electrical generators driven by a turboshaft or given by the battery, to a mechanical power (torque).
[0105] Various modifications, whether by way of addition, deletion and/or substitution, may be made to all of the above described embodiments to provide further embodiments, any and/or all of which are intended to be encompassed by the appended claims.