Tool bit with dust extracting device

Abstract

An apparatus (70) configured to be connected in a rotatably fixed manner to a power tool, including a tool bit (71) including a hollow tool shaft (73) and a cutting ring (77), and a dust extracting device (72) including a suction head (84) and a suction tube (85), and a connecting device (101) configured to connect the dust extracting device (72) to the tool bit (71), wherein in the connected state of the tool bit (71) and the dust extracting device (72), the suction tube (85) is arranged inside of the tool shaft (73).

Claims

1-14. (canceled)

15. An apparatus configured to be connected in a rotatably fixed manner to a power tool, the apparatus comprising: a tool bit including a hollow tool shaft having a longitudinal axis and a first end and a second end, an endplate connected to the first end, a cutting ring having an inner diameter and being connected to the second end, and a connector configured to be connected to the power tool and having a connector flow cross-section; a dust extracting device including a suction head and a suction tube, the suction head having a body part with a through-opening and having a contact face configured to be placed against a workpiece and the suction tube having a length direction, a tube flow cross-section perpendicular to the length direction, a tube first end and a tube second end opposite of the tube first end; and a further connector configured to connect the dust extracting device to the tool bit, in a connected state of the tool bit and the dust extracting device, the suction tube being arranged inside of the tool shaft.

16. The apparatus as recited in claim 15 wherein a maximum width of the suction head and suction tube is smaller than the inner diameter of the cutting ring.

17. The apparatus as recited in claim 15 wherein the suction tube is at least one of compressible or telescopic shiftable along the length direction of the suction tube.

18. The apparatus as recited in claim 17 wherein the suction tube has a retention element configured to urge the suction tube to return to a relaxed position.

19. The apparatus as recited in claim 15 wherein the dust extracting device includes a first flow adapting element connected to the suction tube at the tube first end and configured to adapt the tube flow cross-section to the connector flow cross-section.

20. The apparatus as recited in claim 19 wherein the first flow adapting element has a first inwardly shaped section, the first inwardly shaped section configured to adapt the tube flow cross-section to the connector flow cross-section.

21. The apparatus as recited in claim 15 wherein the dust extracting device includes a second flow adapting element connected to the suction tube at the tube second end and configured to adapt the tube flow cross-section to a head flow cross-section of the suction head.

22. The apparatus as recited in claim 21 wherein the second flow adapting element has a second inwardly shaped section, the second inwardly shaped section configured to adapt the tube flow cross-section to the head flow cross-section.

23. The apparatus as recited in claim 15 wherein at least one of the suction tube and the first flow adapting element is connected in a rotatable manner via the further connector to at least one of the tool shaft, the endplate and the connector.

24. The apparatus as recited in claim 23 wherein the further connector includes a bearing element is connected in a torque proof manner to the suction tube or to a first flow adapting element connected to the suction tube at the tube first end and configured to adapt the tube flow cross-section to the connector flow cross-section.

25. The apparatus as recited in claim 15 wherein at least one of the suction tube and a first flow adapting element connected to the suction tube at the tube first end is connected in a torque proof manner via the further connector to at least one of the tool shaft, the endplate and the connector.

26. The apparatus as recited in claim 25 wherein at least one of the suction tube and a second flow adapting element connected to the suction tube at the tube second end is connected in a rotatable manner to the suction head.

27. The apparatus as recited in claim 25 wherein the suction head includes a first head section and a second head section, the first and second head sections being connected in a rotatable manner to each other.

28. A power tool system configured to operate a workpiece, the power tool system comprising a power tool and the apparatus as recited in claim 15.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The aspects of the invention are described or explained in more detail below, purely by way of example, with reference to working examples shown schematically in the drawing. Identical elements are labelled with the same reference numerals in the figures. The described embodiments are generally not shown true in scale and they are also not to be interpreted as limiting the invention. Specifically,

[0024] FIG. 1 shows a power tool system according to the invention during operating a workpiece, the power tool system comprising a power tool, and a first embodiment of an apparatus according to the invention including a tool bit and a dust extracting device;

[0025] FIGS. 2A-C show the power tool (FIG. 2A), the tool bit (FIG. 2B) and the dust extracting device (FIG. 2C) of the power tool system of FIG. 1 in an unconnected state;

[0026] FIGS. 3A, B show a vertical cross section of the apparatus of FIG. 1 including the tool bit and the dust extracting device in a relaxed position (FIG. 3A) and in a compressed position (FIG. 3B) of the dust extracting device;

[0027] FIGS. 4A, B show a second embodiment of an apparatus according to the invention in a side view (FIG. 4A) including a tool bit and a dust extracting device (FIG. 4B);

[0028] FIG. 5 show a vertical cross section of the apparatus of FIG. 4A;

[0029] FIGS. 6A, B show a first variant of a suction head (FIG. 6A) and a second variant of a suction head (FIG. 6B); and

[0030] FIGS. 7A, B show an alternative suction tube for the dust extracting devices of FIG. 2C and FIG. 4B.

DETAILED DESCRIPTION

[0031] Reference will now be made in detail to the present preferred embodiment, an example of which is illustrated in the accompanying drawings. It is to be understood that the technology disclosed herein is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The technology disclosed herein is capable of other embodiments and of being practiced or of being carried out in various ways.

[0032] Also, it is to be understood that, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, or comprising, or having and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms connected, coupled, and mounted, and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms connected and coupled, and variations thereof are not restricted to physical or mechanical connections or couplings.

[0033] FIG. 1 shows a power tool system 10 according to the invention during operating a workpiece 11. The power tool system 10 comprises a power tool 12 designed as core drill and an apparatus 13 including a tool bit 14 designed as core drill bit and a dust extracting device 15 being arranged inside of the tool bit 14.

[0034] The term tool bit includes all operating tools having a hollow tool shaft, a cutting ring with one or more cutting elements, an endplate and an insertion end, such as core drill bits, socket drill bits and hollow saws.

[0035] Furthermore, the power tool system 10 can comprise an adaptor 16 configured to connect the power tool 12 to a vacuuming device 17. The adaptor 16 is arranged between the tool bit 14 and the power tool 12 and includes a vacuum port 18 for connecting a hose 19 of the vacuuming device 17.

[0036] FIGS. 2A-C show the power tool 12 (FIG. 2A), the tool bit 14 (FIG. 2B) and the dust extracting device 15 (FIG. 2C) of the power tool system 10 in an unconnected state.

[0037] In FIG. 2A, the power tool 12 and the adaptor 16 are shown. The power tool 12 is designed as core drill and comprises a motor housing 21, in which a motor 22 is mounted, a transmission housing 23, in which a transmission mechanism such as a micro hammering mechanism or a rotation mechanism is mounted, a front handle 24 and a rear handle 25. Within the rear handle 25 a trigger switch 26 is mounted by which an operator can activate the power tool 12. A mode change knob 27 can be mounted on the outside of the transmission housing 23 and can be used to change the mode of operation of the power tool 12.

[0038] On the front of the transmission housing 23 a drive spindle 28 and a tool holder 29 are mounted. The drive spindle 28 is connected in a rotatably fixed manner to the transmission mechanism and can be driven by the motor 22 about an axis of rotation 30. The tool holder 29 is designed as separate component and configured to be connected in a rotatably fixed manner to the drive spindle 28. The tool holder 29 is capable of releasably holding the tool bit 14.

[0039] The power tool 12 shown in FIG. 2A is powered by a corded power source via an electric cable 31, by which a main AC electric power source is supplied to the power tool 12. Alternatively, the power tool 12 can be powered cordless by a battery.

[0040] In FIG. 2A, the adaptor 16 is arranged between the transmission housing 23 and the tool holder 29. Alternatively, the adaptor 16 can be arranged between the tool holder 29 and the tool bit 14. Arranging the adaptor 16 between the tool holder 29 and the tool bit 14 can have the advantage that extracted dust and debris must not be transported through the tool holder 29.

[0041] In FIG. 2B, the tool bit 14 is shown. The tool bit 14 is designed as core drill bit with non-releasable cutting elements. The tool bit 14 comprises a hollow tool shaft 33 having a longitudinal axis 34, an endplate 35 connected to a first end 36 of the tool shaft 33, a cutting ring 37 with cutting elements connected to a second end 38 of the tool shaft 33, and a connector 39 configured to be releasable connected to the tool holder 29 of the power tool 12. The cutting ring 37 has an inner diameter D.sub.in that corresponds to the diameter of a core generated during coring with the tool bit 14.

[0042] In FIG. 2B, the connector 39 comprises a first connector part 40-1 having an internal thread 41 and a second connector part 40-2 having an external thread 42, and an insertion element 43. The two-part connector 39 is preferred since the adaptor 16 can be arranged between the first connector part 40-1 and second connector part 40-2 and reduce the effort to transport the extracted dust and debris to the vacuuming device 17.

[0043] In FIG. 2C, the dust extracting device 15 is shown. The dust extracting device 15 comprises a suction head 44, a suction tube 45 having a length direction 46, and a first flow adapting element 47 that is connected to a first end 49 of the suction tube 45. Additionally, the dust extracting device 15 can comprise a second flow adapting element connected to a second end 50 of the suction tube 45. The first flow adapting element 47 and an optionally second flow adapting element are configured to adapt the flow cross-section of the dust extracting device 15.

[0044] The dust extracting device 15 is configured to be arranged inside of the tool shaft 33. The suction head 44 and suction tube 45 are limited in width perpendicular to the length direction 46. The width of the dust extracting device 15 is smaller than a maximum width W.sub.max of the suction head 44 and suction tube 45.

[0045] The suction head 44 comprises a cylindrically formed body part 51 having a through-opening 52, and a contact face 53 configured to be placed against a workpiece during drilling. Additionally, the suction head 44 can comprise several grooves 54 arranged in the contact face 53 to support the suction of dust and debris during operating a workpiece. At a lateral side of the body part 51, a ring-shaped sealing element 55, such as a sealing brush, can be arranged.

[0046] In the embodiment of FIG. 2C, the through-opening 52 is cylindrically shaped and the suction head has a flow cross-section A.sub.head which corresponds to the diameter of the through-opening 52. Over its length, the suction tube 45 has a constant flow cross-section A.sub.tube which matches with the flow cross-section A.sub.head of the suction head 44 (through-opening 52). The flow cross-section A.sub.head of the suction head 44 is selected such that as much dust and debris as possible can be extracted, and the flow cross-section A.sub.tube of the suction tube 45 is selected such that the air flow through the suction tube 45 can be optimized to create a high vacuum.

[0047] The first flow adapting element 47 has a first inwardly shaped section 56 configured to allow a soft crossing at the transition of the suction tube 45 to the tool bit 14. In the embodiment of FIG. 2C, the first inwardly shaped section 56 is a tapered section that reduces the flow cross-section towards the tool bit 14 and allows a soft crossing between the flow cross-section A.sub.tube of the suction tube 45 and a flow cross-section A.sub.connector of the connector 39.

[0048] The suction tube 45 is compressible along its length direction 46 and can be made of any suitable resilient material which permits the suction tube 45 to be compressed in its length direction 46 when in use; suitable resilient materials include various plastics, rubber, and the like. Alternatively, the suction tube 45 may be a rigid tube having at least two tube sections being shiftable to each other along the length direction 46 or the suction tube may comprise at least two compressible tube sections being shiftable to each other along the length direction 46. The suction tube 45 comprises a retention element 58 formed as helical spring that urges the suction tube 45 to return to its relaxed position.

[0049] The components of the dust extracting device 15 are connected to each other. The suction tube 45 is connected via a torque proof connection 59 to the first flow adapting element 47 and via a further torque proof connection 60 to the second flow adapting element 48. The torque proof connection 59 and the further torque proof connection 60 are formed as clamping rings. Instead of using the clamping rings 59, 60, the first flow adapting element 47 and the suction tube 45 and/or the second flow adapting element 48 and the suction tube 45 can be connected via magnets or can be glued to each other.

[0050] FIGS. 3A, B show the apparatus 13 including the tool bit 14 and the dust extracting device 15 in a vertical cross section parallel to the longitudinal axis 34 of the tool bit 14. In FIG. 3A, the apparatus 13 is shown in the relaxed position of the suction tube 45, and in FIG. 3B, the apparatus 13 is shown in a compressed position of the suction tube 45.

[0051] The apparatus 13 comprises a connecting device 61 being arranged between the first flow adapting element 47 and the endplate 35 of the tool bit 14. The connecting device 61 includes a bearing element 62 that is connected in a torque proof manner via a threaded connection to the first flow adapting element 47.

[0052] The dust extracting device 15 is connected in a rotatable manner via the connecting device 61 to the tool bit 14. That means that a rotation of the tool bit 14 about the longitudinal axis 34 does not result in a rotation of the dust extracting device 15; the dust extracting device 15 is decoupled from the rotation of the tool bit 14.

[0053] To operate a workpiece 65, the apparatus 13 is connected to the power tool 12 and placed on a surface 66 of the workpiece 65. During operating the workpiece 65, the suction tube 45 is compressed along its length direction 46 against the biasing force of the retention element 58. FIG. 3A shows the suction tube 45 in its relaxed position, and FIG. 3B in its compressed position.

[0054] In the connected state of the tool bit 14 and dust extracting device 15, the suction tube 45 is arranged inside of the tool shaft 33 and the suction tube 45 is compressible along its length direction 46. To enable that the suction tube 45 can be compressed during coring, the maximum width W.sub.max of the suction head 44 and suction tube 45 is smaller than the inner diameter D.sub.in of the cutting ring 37. The maximum width W.sub.max and inner diameter D.sub.in are measured in a lateral plane P that is perpendicular to the longitudinal axis 34 of the tool shaft 33.

[0055] Arranging the suction tube 45 inside of the tool shaft 33 has the advantage that the flow cross-section A.sub.tube of the suction tube 45 can be designed smaller than the tool shaft 33. The flow cross-section A.sub.head of the trough-opening 52 and the flow cross-section A.sub.tube of the suction tube 45 can be selected such that the flow inside of the dust extracting device 15 is optimized.

[0056] FIGS. 4A, B show a second embodiment of an apparatus 70 (see, e.g., FIG. 5) according to the invention in a side view (FIG. 4A) including a tool bit 71 and a dust extracting device 72 (FIG. 4B) that is arranged inside of the tool bit 71.

[0057] In FIG. 4A, the apparatus 70 is shown. The tool bit 71 comprises a hollow tool shaft 73 having a longitudinal axis 74, an endplate 75 connected to a first end 76 of the tool shaft, a cutting ring 77 with cutting elements connected to a second end 78 of the tool shaft 73, and a connector 79 configured to be releasable connected to the tool holder 29 of the power tool 12. The cutting ring 77 is mounted on a closed ring section 80 that can be connected to the second end 78 of the tool shaft 73 in a releasable manner. The cutting ring 77 has an inner diameter D.sub.in that corresponds to the diameter of a core generated during coring with the tool bit 71.

[0058] In FIG. 4B, the dust extracting device 72 is shown. The dust extracting device 72 comprises a suction head 84, a suction tube 85 having a length direction 86 and a flow cross-section A.sub.tube, a first flow adapting element 87, and a second flow adapting element 88. The first flow adapting element 87 is connected to a first end 89 of the suction tube 85, and the second flow adapting element 88 is connected to a second end 90 of the suction tube 85.

[0059] The dust extracting device 72 is configured to be arranged inside of the tool shaft 73. The suction head 84 and suction tube 85 are limited in width perpendicular to the length direction 86. The width of the dust extracting device 72 is smaller than a maximum width W.sub.max of the suction head 84 and suction tube 85.

[0060] The suction head 84 comprises a body part 91 having a through-opening 92, and a contact face 93 configured to be placed against a workpiece. The suction head 84 has a flow cross-section A.sub.head which corresponds to the diameter of the through-opening 92. Additionally, the suction head 84 can comprise several grooves 94 arranged in the contact face 93 to support the suction of dust and debris during operating a workpiece. At a lateral side of the body part 91, two ring-shaped sealing elements 95, such as sealing brushes, are arranged.

[0061] The first flow adapting element 87 has a first inwardly shaped section 96 configured to allow a soft crossing at a transition of the suction tube 85 to the tool bit 71, and the second flow adapting element 88 has a second inwardly shaped section 97 configured to allow a soft crossing at the transition of the suction head 84 to the suction tube 85. In the embodiment of FIG. 4B, the first inwardly shaped section 96 is a tapered section that reduces the flow cross-section towards the tool bit 71, and the second inwardly shaped section 97 is a tapered section that enlarges the flow cross-section towards the suction tube 85. The first inwardly shaped section 96 is configured to adapt the flow cross-section A.sub.tube of the suction tube 85 to a flow cross-section A.sub.connector of the connector 79, and the second inwardly shaped section 97 is configured to adapt the flow cross-section A.sub.tube of the suction tube 85 to the flow cross-section A.sub.head of the suction head 84.

[0062] The suction tube 85 is compressible and spring-biased in its length direction 86 and made of any suitable resilient material which permits the suction tube 85 to be compressed in its length direction 86 when in use. The suction tube 85 comprises a retention element 98 formed as helical spring that urges the suction tube 85 to return to its relaxed position.

[0063] The components of the dust extracting device 72 are connected to each other. The suction tube 85 is connected via a torque proof connection 99 to the first flow adapting element 87 and via a further torque proof connection 100 to the second flow adapting element 88. The torque proof connection 99 and the further torque proof connection 100 are formed as clamping rings. Instead of using the clamping rings 99, 100, the first flow adapting element 87 and the suction tube 85 and/or the second flow adapting element 88 and the suction tube 85 can be connected via magnets or can be glued to each other.

[0064] FIG. 5 shows a vertical cross section of the apparatus 70 of FIG. 4A parallel to the longitudinal axis 74 of the tool bit 71 and the length direction 86 of the suction tube 85.

[0065] The first flow adapting element 87 is connected in a torque proof manner via a connecting device 101 to at least one of the endplate 75 and the connector 79 of the tool bit 71. That means that a rotation of the tool bit 71 about the longitudinal axis 74 results in a rotation of at least a part of the dust extracting device 72. The connecting device 101 may comprise a first connecting element formed as external thread, and a second connecting element formed as internal thread, wherein the internal thread is configured to be connected to the external thread and form a thread connection. Instead of the thread connection, any suitable torque proof connecting device can be used.

[0066] The suction head 84 is connected in a rotatable manner via a non-torque proof connection 105 to the second flow adapting element 88. That means that a rotation of the tool bit 71 about the longitudinal axis 74 does not result in a rotation of the suction head 84; the suction head 84 is decoupled from the rotation of the tool bit 71, the first flow adapting element 87, and the suction tube 85. The connection 105 includes a bearing element 106 that is connected in a torque proof manner to the second flow adapting element 88; a sealing element 107 may be used to protect the bearing element 106 from dust and debris.

[0067] Arranging the non-torque proof connection 105 between the suction head 84 and at least one of the suction tube 85 and the second flow adapting element 88 may have the advantage that the suction tube 85 rotates together with the tool bit 71 about the longitudinal axis 74 and a deformation of the suction tube 85 can be avoided.

[0068] FIGS. 6A, B show a first variant of a suction head 110 (FIG. 6A) and a second variant of a suction head 120 (FIG. 6B). The suction heads 110, 120 could substitute the suction head 84 of the dust extracting device 72 and are configured to be connected in a torque proof manner to at least one of the suction tube 85 and the second flow adapting element 88.

[0069] The suction head 110 of FIG. 6A comprises a body part 111 with a through-opening 112, a lock plate 113 and a wear plate 114 with a contact face 115 configured to be placed against a workpiece. The body part 111 can comprise several grooves 116 configured to support the suction of dust and debris during operating a workpiece. At a lateral side of the body part 111, two ring-shaped sealing elements 117, such as sealing brushes, are arranged.

[0070] The suction head 110 is composed of a first head section and a second head section, which are connected in a rotatable manner to each other. The first head section includes the body part 111 and the lock plate 113, which are connected in a torque proof manner to each other, and the second head section includes the wear plate 114. The first head section is connected via a rotatable connection 118 to the second head section. The connection 118 includes a bearing element 119 and connecting elements such as seeger rings to connect the bearing element 119 to the lock plate 113 and to the wear plate 114.

[0071] The suction head 120 of FIG. 6B comprises a body part 121 with a through-opening 122 and a front face 123, and roller elements 124 having a contact face 125 configured to be placed against a workpiece. The body part 121 can comprise several grooves 126 configured to support the suction of dust and debris during operating a workpiece. At a lateral side of the body part 121, two ring-shaped sealing elements 127, such as sealing brushes, are arranged. The roller elements 124 include an axle element 128 and several roller disks 129 that are arranged in a rotatable manner on that axle element 128. The axle element 128 is arranged in a plane perpendicular to the longitudinal axis 74 of the tool bit 71 and is connected to the body part 121.

[0072] The suction head 120 is composed of a first head section and a second head section, which are connected in a rotatable manner to each other. The first head section includes the body part 121 and the axle element 128, which are connected to each other, and the second head section includes the roller disks 129.

[0073] FIGS. 7A, B show an alternative suction tube 130 for the dust extracting devices of FIG. 2C and FIG. 4B. The suction tube 130 can substitute the suction tube 45 of FIG. 2C or the suction tube 85 of FIG. 4B.

[0074] The suction tube 130 is formed as a rigid tube including a first tube section 131 and a second tube section 132, the first and second tube sections 131, 132 made from a stiff material and being shiftable to each other along a length direction 133 of the suction tube 130. A first end 134 of the suction tube 130 may be connected to the first flow adapting element 47, and a second end 135 of the suction tube 130 may be connected to the suction head 44 or to the second flow adapting element 88. The suction tube 130 may comprise a retention element 136 formed as helical spring that urges the suction tube 130 to return to its relaxed position.

[0075] Suitable stiff materials include various plastics, rubber, and the like. Using a suction tube 130 made from a stiff material has the advantage that during operating a workpiece the first tube section 131 can be shifted along the length direction 133 relative to the second tube section 132 without any deformation of the tube sections 131, 132.