MATERIAL COMPRISING A FUNCTIONAL MONOLAYER STACK WITH A DIELECTRIC LAYER OF ALUMINUM- AND SILICON-BASED NITRIDE, AND GLAZING COMPRISING THIS MATERIAL
20250067916 ยท 2025-02-27
Inventors
Cpc classification
E06B2009/2417
FIXED CONSTRUCTIONS
E06B9/24
FIXED CONSTRUCTIONS
E06B3/6715
FIXED CONSTRUCTIONS
C03C17/3626
CHEMISTRY; METALLURGY
C03C17/3681
CHEMISTRY; METALLURGY
C03C17/3642
CHEMISTRY; METALLURGY
C03C2217/78
CHEMISTRY; METALLURGY
G02B5/282
PHYSICS
C03C2217/734
CHEMISTRY; METALLURGY
International classification
E06B9/24
FIXED CONSTRUCTIONS
Abstract
A material includes a substrate coated on one face with a stack of thin layers including a single metallic functional layer and two anti-reflective coatings, wherein an anti-reflective coating located further from the face than a functional layer includes a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z with an atomic ratio of aluminum relative to the total aluminum and silicon of between 91.0% and 55.0%, and at least one upper dielectric layer, of nitride and/or oxide and located further from the face than the dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z, and/or of nitride and located closer to the face than the dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z.
Claims
1. A material comprising a glass substrate, coated on one face with a stack of thin layers having reflective properties in the infrared and/or in solar radiation, comprising a single metallic functional layer, said functional layer being arranged between two anti-reflective coatings, wherein an anti-reflective coating located further from said face than the functional layer comprises: a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z with an atomic ratio of aluminum relative to the total aluminum and silicon of between 91.0% and 55.0%, and at least one upper dielectric layer, said upper dielectric layer being of nitride and/or oxide and being located further from said face than said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z, and/or said upper dielectric layer being of nitride and being located closer to said face than said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z.
2. The material according to claim 1, wherein said upper dielectric layer has a physical thickness between 5.0 and 75.0 nm.
3. The material according to claim 1, wherein said upper dielectric layer is a dielectric layer of silicon-based nitride Si.sub.yN.sub.z.
4. The material according to claim 1, wherein said upper dielectric layer is an oxide dielectric layer.
5. The material according to claim 1, wherein said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z has a physical thickness which is between 5.0 and 100.0 nm.
6. The material according to claim 1, wherein said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z does not comprise oxygen.
7. The material according to claim 1, wherein an anti-reflective coating located between said face and said metallic functional layer does not comprise a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z which has an atomic ratio of aluminum relative to the total aluminum and silicon of between 91.0% and 55.0%.
8. The material according to claim 1, wherein said stack of thin layers comprises a final protective layer, furthest away from said face, having a thickness between 0.5 and 4.5 nm.
9. A multiple glazing comprising a material according to claim 1, and at least one other substrate, the glass substrate and the at least one other substrates being held together by a frame structure, said multiple glazing producing a separation between an exterior space and an interior space, wherein at least one interlayer gas gap is arranged between the glass substrate and the at least one other substrates.
10. A laminated glazing comprising a material according to claim 1, at least one other substrate and at least one interlayer sheet of plastic material located between said glass substrate and the at least one other substrate.
11. The material according to claim 1, wherein the stack of thin layers includes a metallic functional layer based on silver or on metal alloy containing silver and two anti-reflective coatings, said two anti-reflective coatings each comprising at least one dielectric layer.
12. The material according to claim 1, wherein the atomic ratio of aluminum relative to the total aluminum and silicon is between 90.0% and 60.0%.
13. The material according to claim 1, wherein said upper dielectric layer of nitride and/or oxide is in contact above said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z.
14. The material according to claim 1, wherein said nitride dielectric layer is in contact beneath said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z.
15. The material according to claim 2, wherein said upper dielectric layer has a physical thickness between 7.0 and 70.0 nm.
16. The material according to claim 15, wherein said upper dielectric layer has a physical thickness between 10.0 and 65.0 nm.
17. The material according to claim 4, wherein said upper dielectric layer is an oxide dielectric layer based on zinc and tin.
18. The material according to claim 5, wherein said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z has a physical thickness which is between 7.0 and 95.0 nm.
19. The material according to claim 18, wherein said dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z has a physical thickness which is between 10.0 and 90.0 nm.
20. The material according to claim 7, wherein the atomic ratio of aluminum relative to the total aluminum and silicon is between 90.0% and 60.0%.
Description
[0044] Advantageous details and features of the invention will emerge from the following nonlimiting examples, shown using the appended Figures:
[0045]
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[0050]
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[0055] In
[0056] [
[0057] In [
[0061] In [
[0066] In [
[0067] [
[0068] In [
[0071] However, it could be envisaged that an under-blocking coating is further located under one, or each, functional layer 140, 180, or that there is one, or several, under-blocking coating(s) and one, or no, over-blocking coating, or even that there is no under-blocking or over-blocking coating.
[0072] In [
[0076] The anti-reflective coating located under the second functional layer 180 comprises, in the direction of said substrate two, three or four dielectric layers 165, 166, 167, 165, 169: [0077] a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165, 165, which has a physical thickness that is between 5.0 and 100.0 nm, or even between 10.0 and 90.0 nm, [0078] a dielectric layer of nitride based on silicon Si.sub.xN.sub.y 167, [0079] a dielectric layer of mixed oxide based on zinc and tin Sn.sub.iZn.sub.jO 166, which has a physical thickness that is between 3.0 and 50.0 nm, or even between 4.0 and 40.0 nm, or even between 5.0 and 35.0 nm, [0080] an underlayer of zinc-based oxide, ZnO 169 which is located under and in contact with the functional layer 180.
[0081] In [
[0085] The anti-reflective coating 160 located above the single metallic functional layer in [
[0086] Such a stack of thin layers 14, 14 can be used in a multiple glazing or in a laminated glazing 100, producing a separation between an exterior space ES and an interior space IS; this glazing can have a structure: [0087] of double glazing 100, as shown in [
[0090] In these figures, the incident direction of sunlight entering the building is shown by the double arrow on the left.
[0091] It may also be envisaged that in a double glazing or triple glazing structure, one of the substrates has a laminated structure.
[0092] In [
[0093] In [
[0096] In [
[0097] The interlayer of plastic material 40 may be, for example, flexible polyurethane, a plasticizer-free thermoplastic such as ethylene/vinyl acetate copolymer (EVA) or polyvinyl butyral (PVB). The plastic material interlayer 40 has, for example, a thickness of between 0.2 mm and 1.1 mm, or even between 0.38 mm and 0.76 mm. The exterior substrate has a face 31 which is turned toward the exterior space ES and a face 29 oriented toward the interior space IS.
[0098] The plastic material interlayer 40 connects the exterior substrate to the interior substrate. A glazing is said to be laminated in the sense that there is no gaseous space or empty space between the at least three sheets that constitute it in the exterior-interior transverse direction. Although this is not illustrated, the glazing may in particular comprise two plastic interlayer sheets.
[0099] Three series of examples were produced: [0100] a first series, summarized in the table of [
[0104] For each of these tables, the examples are numbered in the first row, at the top, and the first column of the table, on the left, indicates the reference of the layer related to [
[0105] The table of [
[0110] The titanium oxide TiOx layers are deposited from a TiOx ceramic target, x being between 1.8 and 2.0, with or without oxygen in the deposition atmosphere.
[0111] In this table of [
[0118] The stacks of the examples presented in the tables were deposited on a transparent glass substrate, and the mechanical resistance of the materials thus obtained underwent a mechanical resistance test called the Erichsen Brush test or EBT.
[0119] This test consists in depositing a sample in a cold water bath and, using a machine, rubbing the surface of the sample with a bristle brush made of a polymer material, in a reciprocating movement (1 back-and-forth motion=1 movement). Three brushing cycles are applied over three different areas, corresponding, for each area, to a number of movements of the brush: 50 movements, 100 movements and 300 movements.
[0120] Furthermore, three other samples of the same material were subjected to heat treatment in order to simulate tempering under normal conditions in the field, then, only after this heat treatment, the EBT test: the samples are then subjected to heat treatment for about 10 minutes at a temperature of about 650 C., followed by cooling to ambient air (about 20 C.) and then the EBT test.
[0121] The EBT test before tempering gives a good indication of the ability of the glazing to be scratched during a washing operation in the washing machine. The EBT test after heat treatment gives a good indication of the ability of the glazing to be scratched during a washing operation in the washing machine after tempering. The washing operation in the washing machine is an operation that saves time and is more effective when using substrates coated with a stack to manufacture windows: it is faster and more efficient than manual washing by an operator.
[0122] For each of the six samples of each material, the test is assessed with the naked eye, by an experienced operator, who classifies each sample into one of the following three categories: [0123] no scratch, [0124] a few faint and non-continuous scratches, [0125] numerous faint, non-continuous or continuous scratches.
[0126] For the first series of examples, examples 1 to 3 passed the EBT test before heat treatment; there were no scratches before heat treatment (even for example 3, without a protective layer 300), nor after 50 movements, nor after 300 movements.
[0127] Among examples 1, 2 and 3, only example 2 passed the EBT test after heat treatment: for the EBT test on examples 1 and 3 after heat treatment, numerous faint, non-continuous or continuous scratches were observed, both after 50 movements and after 100 movements and after 300 movements.
[0128] For examples 1 and 2, the protective layer 300 confers dry mechanical protection, that is for handling substrates coated with stacks, but does not confer effective protection against machine washing.
[0129] Examples 10 to 18 all passed the EBT test before heat treatment and the EBT test after heat treatment: for each of these examples, there were no scratches before heat treatment, nor after 50 movements, nor after 300 movements, and there were no scratches after heat treatment, nor after 50 movements, nor after 100 movements, nor after 300 movements. The stacks of all these examples, (even ex. 11, without a protective layer 300), are correctly protected against machine washing.
[0130] Ex. 1 presents, before heat treatment, a sheet resistance of 5.7 ohms/square and a light transmission of 85.8%. After heat treatment, it has a sheet resistance of 4.3 ohms/square and a light transmission of 88.0%.
[0131] Ex. 2 presents, before heat treatment, a higher sheet resistance of 6.5 ohms/square and a lower light transmission of 83.8%. It has, after heat treatment, a higher sheet resistance than that of ex. 1, of 4.8 ohms/square and a lower light transmission, of 87.1%.
[0132] Ex. 3 has, before heat treatment, a sheet resistance that is almost identical to that of example 1 of 5.5 ohms/square and a higher light transmission than that of example 1 of 86.8% due to a thinner over-blocking coating. After heat treatment, it has a sheet resistance that is almost identical to that of example 1 of 4.1 ohms/square and a higher light transmission than that of example 1 of 88.9%.
[0133] Before heat treatment, ex. 12 has a sheet resistance that is almost identical to that of example 1 of 5.4 ohms/square and an almost identical light transmission of 86.0%. After heat treatment, it has an improved (lower) sheet resistance of 4.2 ohms/square and an almost identical light transmission of 88.1%.
[0134] Before heat treatment, ex. 14, with a thinner over-blocking coating than that of ex. 12, has an almost identical sheet resistance of 5.3 ohms/square and an almost identical light transmission of 86.9%. After heat treatment, it has an improved (lower) sheet resistance of 4.0 ohms/square and a higher light transmission of 89.0%.
[0135] Thus, the presence of the dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165, with a physical thickness of 5.0 nm or more, thanks to the best mechanical protection that it confers, makes it possible to provide a thinner over-blocking coating 150, and thus makes it possible to obtain a higher light transmission.
[0136] For the second series of examples, examples 21, 22, 25 and 29 all passed the EBT test before heat treatment and the EBT test after heat treatment; for each of these examples, there were no scratches before heat treatment, nor after 50 movements, nor after 300 movements, and there were no scratches after heat treatment, nor after 50 movements, nor after 100 movements, nor after 300 movements. The stacks of these examples are correctly protected against machine washing.
[0137] It has thus been surprisingly observed that a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165 preferably having a physical thickness that is between 5.0 and 100.0 nm, or even between 7.0 and 95.0 nm, or even between 10.0 and 90.0 nm, having an atomic ratio of aluminum relative to the total aluminum and silicon comprised between 91.0% and 65.0%, or even between 90.0% and 70.0% and located in the anti-reflective coating 160 located further from the face 29 than the functional layer 140 enhances the mechanical resistance after heat treatment and confers effective protection against machine washing when an upper dielectric layer of nitride and/or oxide is located above, further from the face 29 than the dielectric layer of nitride based on aluminum and/or silicon Al.sub.xSi.sub.yN.sub.z 165.
[0138] This effect is obtained in particular with the upper dielectric layer of nitride when it is an upper dielectric layer of nitride based on silicon Si.sub.yN.sub.z 167 and when the upper dielectric layer is a zinc and tin-based oxide Sn.sub.iZn.sub.jO 166.
[0139] A physical thickness of a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165 which is between 5.0 and 30.0 nm gives, in particular, very good mechanical resistance results after heat treatment for stacks with a single metallic functional layer 140.
[0140] For the third series of examples, examples 33, 34 and 35 passed the EBT test before heat treatment and the EBT test after heat treatment; for each of these examples, there were no scratches before heat treatment, nor after 50 movements, nor after 300 movements, and there were no scratches after heat treatment, nor after 50 movements, nor after 100 movements, nor after 300 movements. The stacks of these examples are correctly protected against machine washing. Example 4 passed the EBT test before heat treatment but not the EBT test after heat treatment, example 5 passed the EBT test after heat treatment but not the EBT test before heat treatment, and example 4 failed both the EBT test before heat treatment and the EBT test after heat treatment.
[0141] For examples 4, 33 et 34, the stacks comprise a titanium oxide-based double over-blocking coating 150-150 (oxygen-gradient coating) comprising at least two titanium oxide layers with different proportions of oxygen. The first layer is deposited in contact with the silver functional layer and in an oxygen-free atmosphere at a thickness of 1 nanometer. This layer is therefore under-oxidized. The second titanium oxide-based layer is deposited in an atmosphere with 5% oxygen by volume flow rate, and has a thickness of 4 nm. This layer is therefore more oxidized than the first.
[0142] For examples 5 and 35, the stacks comprise a double under-blocking coating 130-130 comprising a nickel-chromium oxide-based layer in contact with the zinc oxide-based wetting layer 129, followed by a zinc oxide-based layer in contact with the silver functional layer.
[0143] A fourth series of examples was produced on the basis of the stack structure shown in [
[0144] Example 6 passed the EBT test before heat treatment, but not the EBT test after heat treatment; there were no scratches before heat treatment, nor after 50 movements, nor after 300 movements but, for the EBT test after heat treatment, numerous faint, non-continuous or continuous scratches were observed, both after 50 movements and after 100 movements and after 300 movements. Example 6 is not suitable for machine washing after heat treatment.
[0145] Examples 41 to 49 all passed the EBT test before heat treatment and the EBT test after heat treatment: for each of these examples, there were no scratches before heat treatment, nor after 50 movements, nor after 300 movements, and there were no scratches after heat treatment, nor after 50 movements, nor after 100 movements, nor after 300 movements. The stacks of all these examples are correctly protected against machine washing.
[0146] It has thus surprisingly been observed that a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165, 205 preferably having a physical thickness that is between 5.0 and 100.0 nm, or even between 10.0 and 90.0 nm, having an atomic ratio of aluminum relative to the total aluminum and silicon comprised between 91.0% and 65.0%, or even between 90.0% and 70.0% and located in the anti-reflective coating 160 and/or 200 located further from the face 29 than the functional layer 140 or 180 enhances the mechanical resistance after heat treatment.
[0147] This effect is notably obtained when an upper dielectric layer of nitride and/or oxide is located above, further from the face 29 than the dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165, 205. This effect is obtained in particular with the upper dielectric layer of nitride when it is an upper dielectric layer of silicon-based nitride Si.sub.yN.sub.z 167, 207.
[0148] A physical thickness of a dielectric layer of nitride based on aluminum and silicon Al.sub.xSi.sub.yN.sub.z 165 which is between 5.0 and 30.0 nm gives, in particular, very good mechanical resistance results after heat treatment for the stacks with two metallic functional layers 140, 180, or for the stacks with more than two metallic functional layers 140, 180.
[0149] Some examples were subject to washing in a washing machine, then assembled to form laminated glazing 100 (with a lamination heat treatment step) and then underwent a mechanical adhesion test known as a Pummel test, consisting of assessing the adhesion between the PVB and each of the substrates (knowing that the presence of the layers at the substrate/PVB interface may modify it negatively).
[0150] A Pummel test machine is disclosed in U.S. Pat. No. 5,543,924.
[0151] The Pummel test consists in arranging the laminated glazings incorporating a substrate coated with a stack of thin layers in a refrigerated chamber at 20 C. for four hours, and then taking a 500-gram hammer with a hemispherical head and hitting the glass therewith as soon as it leaves the refrigerated chamber, the glass being placed on a stand inclined at 45 relative to the horizontal and installed in such a way that the median plane of the glass forms an angle of 5 with the plane of inclination of the stand (the glazing is placed on the stand, holding it solely by its base against the stand.) The laminated glazing is struck with the hammer along a line parallel to the base of the glazing. The adhesion is then estimated by comparing with specimens, once the laminated glazings are at room temperature again. The score of the laminated glazings is then evaluated: [0152] between 0 and 1, the laminated glazing has no glass/PVB adhesion, [0153] between 2 and 3, the adhesion is average, [0154] between 4 and 6, the adhesion is good, [0155] beyond 6, it is excellent.
[0156] Ex. 41 and 48 were tested in this laminated configuration and they all obtained a score between 6 and 7.
[0157] The present invention is described in the preceding text by way of example. Of course, those skilled in the art are capable of implementing different variants of the invention without departing from the scope of the patent such as defined by the claims.