COLLECTOR AND USE THEREOF
20250067480 · 2025-02-27
Assignee
Inventors
Cpc classification
F24T10/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24T2010/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A polymer geothermal collector (1) for extracting geothermal energy from a well (W). The polymer geothermal collector (1) being configured to be placed in the well (W) for enabling circulation of a fluid in the polymer geothermal collector (1) for performing heat exchange between the fluid in the polymer geothermal collector (1) and the well (W). A first and second portion (1,1) of the polymer geothermal collector (1) each have a curved outer surface (OS) configured to face an inner surface (IS) of the well (W), and the polymer geothermal collector (1) further comprises a hydrophilic swelling material (14) disposed between the first and second portions (1,1) of the polymer geothermal collector (1).
Claims
1-22. (canceled)
23. A system for extracting geothermal energy from a well, the system comprising a polymer geothermal collector configured to be placed in the well for enabling circulation of a fluid in the polymer geothermal collector, when placed in the well, for performing heat exchange between the fluid in the polymer geothermal collector and the well, the polymer geothermal collector comprising a first portion for transporting the fluid into the well and a second portion for transporting the fluid out from the well, wherein: the first and second portions of the polymer geothermal collector each have a non-circular cross-section, having a first cross-sectional distance having a first length and a second cross-sectional distance having a second length, in a plane perpendicular to the length extension of the polymer geothermal collector, and wherein the second length is at least 1.2 times the first length, a wall of each of the first and second portions of the polymer geothermal collector has a wall thickness in an interval 0.02-0.06 times a sum of the first and second lengths, outer surfaces of the non-circular cross-sections of the first and second portions of the polymer geothermal collector can be placed touching each other and simultaneously touching a circular footprint, a combined cross-sectional area of the first and second portions of the geothermal collector is at least 0.6 times an area of the circular footprint, when the non-circular cross-sections of the first and second portions of the polymer geothermal collector are placed touching each other and simultaneously touching the circular footprint, and the system further comprising the fluid for circulation in the geothermal collector, the fluid having a density of above 1.1 g/cm3 for supporting the walls of the first and second portions of the polymer geothermal collector, when the polymer geothermal collector has been installed in the well.
24. The system according to claim 23, wherein the second length is at least 1.3 times the first length.
25. The system according to claim 24, wherein the second length is at least 1.4 times the first length.
26. The system according to claim 23, wherein the wall of each of the first and second portions of the polymer geothermal collector has a wall thickness in the interval 0.025-0.055 times the sum of the first and second lengths.
27. The system according to claim 23, wherein the combined cross-sectional area of the first and second portions of the polymer geothermal collector is at least 0.7 times the area of the circular footprint.
28. The system according to claim 23, wherein the fluid has a density of above 1.15 g/cm3 for supporting the walls of the first and second portions of the polymer geothermal collector when the polymer geothermal collector has been installed in the well.
29. The system according to claim 23, wherein the first cross-sectional distance has a length being in the interval 0.9-1 times a length of a radius of the circular footprint.
30. The system according to claim 23, wherein the outer surfaces of the non-circular cross-sections of the first and second portions of the polymer geothermal collector, each can be placed touching each other and simultaneously touching the circular footprint in a first and second position, interspaced by a position in which each of the outer surfaces of the cross-sections of the first and second portion of the polymer geothermal collector does not touch the circular footprint.
31. The system according to claim 23, wherein the non-circular cross-sections of the first and second portions of the polymer geothermal collector are elliptical.
32. A polymer geothermal collector for extracting geothermal energy from a well, the polymer geothermal collector being configured to be placed in the well for enabling circulation of a fluid in the polymer geothermal collector, when placed in the well, for performing heat exchange between the fluid in the polymer geothermal collector and the well, the geothermal collector comprising a first portion for transporting the fluid into the well and a second portion for transporting the fluid out from the well, wherein: the first and second portions of the polymer geothermal collector each have an elliptical cross-section, having a first cross-sectional distance having a first length and a second cross-sectional distance having a second length, in a plane perpendicular to a length extension of the polymer geothermal collector, and wherein the second length is at least 1.2 times the first length, a wall of each of the first and second portions of the polymer geothermal collector has a wall thickness in the interval 0.02-0.06 times a sum of the first and second lengths, and is configured to be supported by the fluid for circulation in the polymer geothermal collector, wherein the fluid has a density above 1.1 g/cm3 for supporting the walls of the first and second portions of the polymer geothermal collector, when the polymer geothermal collector has been installed in the well, outer surfaces of the non-circular cross-sections of the first and second portions of the polymer geothermal collector can be placed touching each other and simultaneously touching a circular footprint, and a combined cross-sectional area of the first and second portions of the geothermal collector is at least 0.6 times an area of the circular footprint, when the non-circular cross-sections of the first and second portions of the polymer geothermal collector are placed touching each other and simultaneously touching the circular footprint.
33. The polymer geothermal collector according to claim 32, wherein the second length is at least 1.3 times the first length.
34. The polymer geothermal collector according to claim 33, wherein the second length is at least 1.4 times the first length.
35. The polymer geothermal collector according to claim 32, wherein the wall of each of the first and second portions of the polymer geothermal collector has a wall thickness in the interval 0.025-0.055 times the sum of the first and second lengths.
36. The polymer geothermal collector according to claim 32, wherein the combined cross-sectional area of the first and second portions of the polymer geothermal collector is at least 0.7 times the area of the circular footprint.
37. The polymer geothermal collector according to claim 32, wherein the outer surfaces of the non-circular cross-sections of the first and second portions of the polymer geothermal collector each can be placed touching each other and simultaneously touching the circular footprint in a first and second position, interspaced by a position in which each of the outer surfaces of the cross-sections of the first and second portion of the polymer geothermal collector does not touch the circular footprint.
38. The polymer geothermal collector according to claim 32, wherein the first cross-sectional distance has a length being in the interval 0.9-1 times the length of a radius of the circular footprint.
39. The polymer geothermal collector according to claim 32, herein the polymer geothermal collector has a total length of more than 800 m, such that the polymer geothermal collector is adapted for a well having a depth of more than 400 m.
40. The polymer geothermal collector according to claim 39, herein the polymer geothermal collector has a total length of more than 1000 m, such that the polymer geothermal collector is adapted for a well having a depth of more than 500 m.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0067] The various aspects of the invention, including its particular features and advantages, will be readily understood from the following detailed description and the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0086] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the invention to the skilled addressee. Like reference characters refer to like elements throughout.
[0087] In the figures and the following examples, the collector pipes are primarily described as individual pipes or mounted together to one other collector pipe. In a collector system there will of course be a plurality of pipes mounted together to form a long geothermal pipe collector, between 200-1000 meters long. That means that if the pipes are 5 meters long there may be 40-200 pipes mounted together in each geothermal pipe collector. [0088] Moreover, in general only sections of the pipe lengths are illustrated in the figures. The lengths are however longer in reality, but in order to illustrate the technical features of e.g., the helical pattern and dimensions etc. only a section of the pipe lengths are illustrated.
[0089] In a borehole heat system, a geothermal pipe collector having two fluid conduits are placed in the bore hole, such that fluid can be pumped into the borehole though a first of the two fluid conduits and out from the borehole through a second of the two fluid conduits. In many applications, polymer pipe collectors are used. However, polymer materials are generally relatively good thermal insulators, i.e., have relatively low thermal conductivity and thereby high thermal resistance in comparison with for example metals. This is a drawback when polymer materials are used in heat exchange applications in which heat is to be transferred over the material. For the purpose of reducing the thermal resistance in a geothermal pipe collector, the wall thickness may be decreased. However, decreasing the wall thickness affects the mechanical properties of the collector, which may be a disadvantage for fulfilling the requirements of collector standards and for the handling, installation and operation of the geothermal pipe collector.
[0090] When making deep wells or boreholes (the terms will be used as analogues as a drilled borehole forms an energy well when being equipped with a geothermal collector), the pressure-drop in the pipe increases with the depth, which means that a pump needs to work harder to circulate the fluid. This means that the pump consumes more energy, which lowers the efficiency of the heat pump system. The pressure drop is also affected by the available lumen of the collector, i.e., if the fluid conduit is very narrow, the flow resistance will increase and with that the pressure drop over the collector. This means that, for the same outer dimensions, thicker walls of the collector lead to a narrower fluid conduit and more pressure drop.
[0091] As heated fluid (or cooled fluid in use cases in which cooling is extracted from the well) is to be transported out from the well, whereas cooler fluid (or warmer fluid in cooling applications) is to be transported into the well, it is a disadvantage when the fluids in the different portions of the collector are affected by each other i.e., such that the heated fluid is cooled by the proximity to the cooler fluid in the bore hole. One way to avoid this thermic contamination is to increase the speed of the flowing fluid, such that the fluids of different temperatures spend less time in proximity of each other. However, the increased flow rate further increases the pressure drop and also reduces the available time that the fluid has for the heat exchange with the bore hole.
[0092] Increasing the cross-sectional area of the collector offsets the increasing pressure drop, as the contact area between the fluid and the inner wall of the collector, relative to the volume of fluid transported, is reduced. However, to be able to fit larger collectors in a borehole, the diameter of the borehole needs to be increased which increase the drilling cost.
[0093]
[0094] The co-axial geothermal pipe collector 100 of
[0095]
[0096] However, in some embodiments, it is possible that the direction would either be the opposite, or even that the direction could change depending on if the system is used for storing heat or retrieving heat from a bore hole at the time. The cross-sectional area of the intermediate longitudinal lumen 115, i.e. the cross sectional area of the lumen of the inner pipe minus the cross-sectional area of the outer pipe, is preferably about the same as the cross-sectional area of the central longitudinal lumen 105 (i.e. the lumen of the inner pipe), as this will allow the same fluid flow velocity, i.e. flow rate, in both directions, which will minimize the pressure drop.
[0097] It however in the alternative possible to have a larger cross-sectional area of the central longitudinal lumen 105, as the fluid will then flow slower in the central longitudinal lumen 105, which leads to a more laminar flow. Just as the increased turbulence increases the heat exchange between the wall and the fluid flowing in the lumen, a more laminar flow will decrease the heat exchange between the wall and the fluid flowing in the lumen. In the embodiment shown in
[0098] The outer pipe 120 is made from a fiber reinforced thermoset polymer material. Fiber reinforced thermoset polymer materials are very durable and as such the outer pipe 120 can be made relatively thin. In the embodiment shown in
[0099] The inner pipe 110 is made from a second polymer material, which is different from the fiber reinforced thermoset polymer material. The polymer material of the inner pipe 110 may be a polymer material having a higher thermal resistance than the fiber reinforced thermoset polymer material to provide better insulation between the fluid in the intermediate longitudinal lumen 115 and the fluid in the central longitudinal lumen 105. The polymer material of the inner pipe 110 may be a polymer material having a 10% higher thermal resistance than the fiber reinforced thermoset polymer material, or a 20% higher thermal resistance than the fiber reinforced thermoset polymer material, or a 30% higher thermal resistance than the fiber reinforced thermoset polymer material. The inner pipe 110 has an average wall thickness T1 being thicker than the average wall thickness T2 of the outer pipe 120 which increases the thermal resistance of the inner pipe 110 which enables the thermal resistance of the inner pipe to be higher than the thermal resistance of the outer pipe 120, which reduces the heat transfer between the fluid transported in the inner pipe 110 and the fluid transported in the intermediate longitudinal lumen 115 between the outer and inner pipes 120,110, which in turn increases the heat exchange efficiency of the geothermal pipe collector 100.
[0100] In
[0101] In the alternative, the second polymer material may comprise a natural rubber-based material, and/or a synthetic rubber-based material. Rubber-based materials have the advantage that they maintain their mechanical properties also when exposed to temperatures exceeding 80 C., which enables the use of the geothermal pipe collector 100 also in applications in which fluid temperatures above 80 C. is desired. Such applications could for example be storage of waste heat in the ground during the warmer parts of the year, for use during the cooler parts of the year. Synthetic rubber, specifically EPDM, has a thermal conductivity in the range 0,25-0,31 W/mK, more specifically about 0,29 W/mK. Synthetic rubber, or specifically EPDM, has a modulus of elasticity of about 6 MPa which enables an inner pipe made of EPDM to be coiled.
[0102] In the embodiment shown in
[0103] In the embodiment shown in
[0104] In the embodiment shown in
[0105] A further advantage with keeping the average wall thickness relatively low is that, for the same size of bore hole, an increasing wall thickness leads to a decrees of the total lumen cross-sectional area, such that the area available for fluid conduits becomes less, which increases the pressure drop in the system provided that the same amount of fluid is to be circulated.
[0106] The outer dimensions of the inner and outer pipes 110, 120 may vary depending on the capacity of the coaxial collector. Typically, the outer pipe 120 may have an outer diameter ranging from 60-200 mm, preferably from 75-120 mm, more preferably from 80-115 mm and most preferably from 85-95 mm. Typically, the inner pipe 110 has an outer diameter ranging from 30-130 mm, preferably from 40-70 mm, more preferably from 30-60 mm.
[0107] The polymer materials of the inner and outer pipes 110, 120 may comprise one or several fillers, such as carbon black or another paracrystalline carbon. In the embodiment shown in
[0108] In the embodiment shown in
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[0110] The advantage in making the helical patters on the outside of the inner pipe 110 instead of on the inside of the outer pipe 120, is that the additional material needed to enable the creation of the helical pattern is added only to the inner pipe 110, which means that the average wall thickness of the outer pipe 120 can be kept as thin as possible.
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[0113] In the embodiment shown in
[0114] In
[0115] The width I of the grooves and the width P of the protrusions is preferably between 0,1 and 5 times the average wall thickness W of the inner pipe 110. The height H of the indentations and/or protrusions can be varied but can typically be within the range of 0.1-2 mm depending on the size of the pipes and the average wall thickness. Preferably the height H is between 0.2 and 1 mm.
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[0117] The inner pipe 110 has a helical groove 114 on the outer surface, facing the outer pipe 120 for creating a turbulent flow of the fluid in the intermediate longitudinal lumen 115, between the inner and outer pipes 110, 120. The turbulent flow increases the heat exchange between the fluid and the wall of the outer pipe 120 which thus increases the heat exchange between the inside of the bore hole and the fluid in the geothermal pipe collector 100.
[0118] According to the embodiment shown in
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[0121] The method of connecting the outer pipes 120, 120 to each other may be followed by the method of installing an inner pipe inside of the plurality of connected outer pipes 120, 120. The method of installing the inner pipe in the outer pipe 120 could comprise connecting a plurality of inner pipes to form a connected inner pipe or could comprise installing a single inner pipe for example provided on a coil into the outer pipe. In embodiments in which the installation of the inner pipe comprises connecting a plurality of inner pipes, such plurality of inner pipes may comprise threaded portions such that they are connected to each other by means of rotating a first inner pipe in relation to a second inner pipe. I.e., a first portion of the first inner pipe comprises an outer threaded portion having threads that corresponds to an inner threaded portion of the second inner pipe.
[0122] In embodiments where the step of installing the inner pipe in the outer pipe comprises installing a single inner pipe provided on a coil, the material of the inner pipe is preferably a material based on a natural or synthetic rubber, such as EPDM, as such material are resilient enough to coil.
[0123] The method of connecting a plurality of outer and inner pipes to each other may optionally comprise the step of applying an adhesive to the threaded portions, such that the threaded connection is further supported by adhesive.
[0124] The method steps of installing the inner pipe in the outer pipe may comprise installing a spacer between the inner and outer pipes, so as to center the inner pipe in the outer pipe.
[0125] The coaxial geothermal pipe collector system may further comprise the fluid for circulation in the coaxial geothermal pipe collector system. The fluid may have a density (in relation to water at 4 C., having a density of 1) of above 1,1 g/cm3 for supporting the wall of the outer pipe 120 of the polymer geothermal collector 100, when the coaxial geothermal pipe collector 100 has been installed in the well. Having a high-density fluid may be particularly important in deep bore hole applications, as the pressure from the ground surrounding the bore hole increases with the depth of the bore hole. The fluid for circulation in the geothermal collector could preferably have a relative density to water or specific weight (density) in the interval 1,1-1,3 g/cm3. The fluid for circulation in the geothermal collector could for example be the fluid Kilfrost GEO, diluted with water in concentrations in the range 24%-60%, available from Kilfrost Limited, Albion Works, Haltwhistle, Northumberland NE49 OHJ, UK.
[0126] When assembled, the assembled coaxial geothermal pipe collector for transporting the fluid may have a total length of more than 200 meters, preferably more than 300 meters, preferably more than 400 meters, preferably more than 600 meters, preferably more than 800 meters.
[0127] The assembled coaxial geothermal pipe collector could be suitable for use in relatively high temperature applications, specifically applications in which a fluid having a temperature of above 80 is used. In such applications the use of a coaxial geothermal pipe collector made from a synthetic rubber, such as EPDM is particularly suitable as the mechanical properties of EPDM does not change very much when heated to a temperature of about 80 C. High temperature applications are specifically advantageous in systems for storing heat in a surrounding ground on the outside of the outer pipe and/or for retrieving stored heat from a surrounding ground on the outside of the outer pipe.
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[0129] Lately, there has been an increased interest in drilling deeper wells. It may be so that the rock providing good energy storage and/or conductivity is located at larger depths with e.g., a thick layer of sand above. It may also be so that the absence of space makes it important to reduce the number of holes drilled for extracting a specific amount of heat.
[0130] When making deep wells or boreholes (the terms will be used as analogues as a drilled borehole forms an energy well when being equipped with a geothermal collector), the pressure-drop in the pipe increases which means that a pump needs to work harder to circulate the fluid. This means that the pump consumes more energy, which lowers the efficiency of the heat pump system.
[0131] As heated (or cooled) fluid is to be transported out from the well, whereas cooler (or warmer) fluid is to be transported into the well, it is a disadvantage when the fluids in the different portions of the collector are affected by each other i.e., such that the heated fluid is cooled by the proximity to the cooler fluid in the bore hole. One way to avoid this thermic contamination is to increase the speed of the flowing fluid, such that the fluids of different temperatures spend less time in proximity of each other. However, the increased flow rate further increases the pressure drop.
[0132] Increasing the cross-sectional area of the collector offsets the increasing pressure drop, as the contact area between the fluid and the inner wall of the collector, relative to the volume of fluid transported, is reduced. However, to be able to fit larger collectors with a circular cross-section in a borehole having a circular cross-section, the diameter of the borehole needs to be increased.
[0133] Drilling a borehole having a larger diameter is more expensive and takes longer time.
[0134] It is therefore advantageous to use a geothermal collector having a non-circular cross-section, i.e., having a first cross-sectional distance having a first length and a second cross-sectional distance having a second longer length, in a plane perpendicular to the length extension of the geothermal collector.
[0135] The disadvantage with non-circular geothermal collectors is that the less optimal shape makes them mechanically weaker. This could be offset by increasing the wall thickness, but an increase in wall thickness increases the insulating effect of the polymer material which reduces the heat transfer capabilities of the geothermal collector making the system less effective.
[0136] As such, geothermal collectors having a non-circular cross-section are generally unsuitable for deep boreholes as the external forces acting on the geothermal collector increases with the depth.
[0137] The present invention however offers a solution to the above stated problem. By using a fluid for circulation in the geothermal collector having a density of above 1,1 g/cm3, a geothermal pipe collector having a non-circular cross-section may be used also in deep boreholes. The dense fluid supports the geothermal pipe collector from within and enables the use of a non-circular pipe collector in deep boreholes without need to increase the wall thickness.
[0138]
[0139] In
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[0141] The wall 2 of each of the first and second portions 1,1 of the polymer geothermal collector 1 has a wall thickness t in the interval 0,02-0,06 times the sum of the first and second lengths, and in the interval 0,025-0,055 times the sum of the first and second lengths.
[0142] In
[0143] In
[0144] In
[0145] In the embodiment shown in
[0146]
[0147] The wall 2 of each of the first and second portions 1,1 of the polymer geothermal collector 1 has a wall thickness t in the interval 0,02-0,06 times the sum of the first and second lengths, and in the interval 0,025-0,055 times the sum of the first and second lengths.
[0148] In the embodiment shown in
[0149] In the embodiment shown in
[0150] In the embodiment shown in
[0151] Having the outer surfaces OS of the first and second portions 1,1 being curved with a curvature having a radius exceeding the radius R of the circular footprint F, such that the first and second portions 1,1 touches each other and simultaneously touches the circular footprint F in a first and second position p1,p2, interspaced by a position p0 in which each of the outer surfaces OS of the cross-sections of the first and second portions 1,1 of the polymer geothermal collector 1 does not touch the circular footprint F, creates two points of contact (p1,p2) between each of the first and second portions 1,1 of the polymer geothermal collector 1 and the circular footprint F, and potentially between the first and second portions 1,1 of the polymer geothermal collector 1 and the inner surface of the borehole. Increasing the number of contact points between the polymer geothermal collector and the borehole increases the heat transfer between the borehole and the polymer geothermal collector 1, thus creating a more efficient system.
[0152] In the embodiment shown in
[0153] To be able to transport as much fluid as possible in a borehole at a specific flowrate, the inner cross-sectional area of the of the first and second portions 1,1 of the polymer geothermal collector 1 should be made as large as possible. In the present invention, this means that two pipes having an as large cross-sectional area as possible should be used in the circular borehole. For the sake of mechanical properties and ease of manufacturing, an elliptically shaped cross-section is suitable. For the purpose of optimizing the shape of such elliptically shaped cross-sections the following steps should be taken.
[0154]
[0155] The ellipsis 1, 1 is defined by the below ellipses equation:
[0156] Thus, y.sup.2 can be formulated as follows:
[0157] Further, the length of the vector r can, with the help of Pythagoras' theorem and the above formulation of y.sup.2, be formulated as:
[0158] The largest possible ellipsis that can fit inside the circle will tangent the circumference of the circle F. Further, the point where the ellipsis will tangent the circle is where the vector r is at a maximum. Thus, by deriving the function of r(x), and then setting r(x)=0, the following is obtained:
[0159] Thereby, a formula for x, which is dependent on a and b, which maximizes the length of the vector r is obtained. When the above formula for x is put into the equation for the vector r, the below is obtained for r.sub.max. Further, as the maximally sized ellipsis tangents the circle F, r.sub.max is also equal to the radius R of the circle F:
[0160] Thus, a relationship between R, a and b is obtained, for the maximally sized ellipsis, which can be formulated accordingly:
[0161] The area A of the ellipsis is thereby:
[0162] By deriving the function A(a) (not shown here) and setting the value of A(a)=0, the value of a that maximizes the area of the ellipsis is obtained. Once the value of a is obtained the corresponding value of b can be obtained. The resulting relationship between a, b and R for the maximally sized ellipsis is as follows; a=0.47 R and b=0.82 R. Thereby, the area of two such ellipses are equal to 0,77 of the area of the circular footprint F.
[0163]
[0164] The first and second portions 1,1 of the polymer geothermal collector 1 each have a curved outer surface OS configured to face an inner surface IS of the well W, and in the embodiment shown in
[0165] The polymer geothermal collector 1 further comprises a hydrophilic swelling material 14 disposed between the first and second portions 1,1 of the polymer geothermal collector 1. The hydrophilic swelling material 14 is configured to expand when exposed to water and to engage and exert force against the first and second portions 1,1 of the polymer geothermal collector 1, from a position between the first and second portions 1,1, to increase a distance d3 between the first and second portions 1,1 of the polymer geothermal collector 1 to thereby decrease a distance d4 between at least one of the curved outer surfaces OS and the inner surface IS of the well W for increasing the contact and thereby the heat transfer between the curved outer surfaces OS and the inner surface IS of the well W.
[0166] In the embodiment shown in
[0167] In the embodiment shown in
[0168] One advantage with the use of a hydrophilic swelling material 14 is that the hydrophilic swelling material 14 adapted to the shape, such that the swelling is unrelated to the form of the pipes, which allows for shapes maximizing the strength and cross-sectional area (such as further elaborated on with reference to
[0169] In the embodiment shown in
[0170] The first and second portions 1,1 of the polymer geothermal collector 1 shown in
[0171] In the embodiment shown in
[0172] In the embodiment shown in
[0173]
[0174] In the embodiment shown in
[0175] In the embodiment shown in
[0176] In the embodiments shown in
[0177] The method of installing the polymer geothermal collector 1 in the well W including the feeding of the first and second portions 1,1 of the polymer geothermal collector 1 into the well W is preferably performed using a collector feeder which is a motorized feeding machine comprising at least one pulley configured to engage and feed the first portion 1 and at least one second pulley configured to engage and feed the second portion 1 simultaneously. When feeding the polymer geothermal collector 1 according to the embodiments shown in
[0178] In alternative embodiments, the hydrophilic swelling material 14 may be fixated to at least one of the first and second portions 1,1 of the polymer geothermal collector 1, such that the hydrophilic swelling material 14 is fed together with the first or second portion 1,1. In one embodiment, the hydrophilic swelling material is fixated both to the first and second portions of the polymer geothermal collector, such that the first and second portions of the polymer geothermal collector are fixated to each other by their respective fixations to the hydrophilic swelling material. It is also conceivable that the first and second portions 1,1 of the polymer geothermal collector 1 and the hydrophilic swelling material 14, are bundled together using a dissolvable wrapping which dissolves by means of the water in the well and/or by means of the pressure exerted by the hydrophilic swelling material 14.
[0179] The polymer geothermal collector 1 of the embodiments shown in
[0180] A further advantage with the use of a hydrophilic thermoplastic elastomer (TPE) is that the swelling takes relatively long time, which means that it is possible to establish that the pipe is properly installed before the swelling takes off. A typical TPE expands to about two times its initial volume in 6 hours, and to about 4 times its initial volume after 24 hours.
[0181] The polymer geothermal collector 1 of
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[0185] Please note that the detailed description should be interpreted in its broadest outline and that any embodiment or part of embodiment could be combined in any way. All examples herein should be seen as part of the general description and therefore possible to combine in any way in general terms.
[0186] In the following, numbered aspect groups A and B of the present invention are provided. The different aspects are numbered individually within the groups and the references to other aspects relate to aspects within the same group. The scope of protection is however defined by the appended claims.
Aspect A
[0187] 1A. A geothermal pipe collector (1) for transporting a fluid for heat exchange with the ground surrounding a borehole, the geothermal pipe collector (1) comprising: [0188] an outer pipe (120) comprising a fiber reinforced thermoset polymer material, and [0189] an inner pipe (110) being made from a material comprising a second polymer material, different from the fiber reinforced thermoset polymer material, wherein: [0190] the inner pipe (110) is co-axially arranged in the outer pipe (120), such that a central longitudinal lumen (105) for transporting the fluid in a first direction is formed in the inner pipe (110), and an intermediate longitudinal lumen (115) for transporting the fluid in a second direction is formed between the inner and outer pipes (110,120), [0191] the average wall thickness (T1) of the inner pipe (110) is more than 1,1, times the average wall thickness (T2) of the outer pipe (120), and [0192] the outer pipe (120) is adapted to exchange heat with the ground surrounding the borehole, when in use. [0193] 2A. The geothermal pipe collector (1) according to aspect 1A, wherein the fiber reinforced thermoset polymer material comprises at least one of an epoxy material or a polyester resin. [0194] 3A. The geothermal pipe collector (1) according to any one of aspects 1A-2A, wherein the fiber reinforced thermoset polymer material comprises at least one of glass fibers and carbon fibers. [0195] 4A. The geothermal pipe collector (1) according to any one of aspects 1A-3A, wherein the second polymer material is more elastic than the fiber reinforced thermoset polymer material. [0196] 5A. The geothermal pipe collector (1) according to any one of aspects 1A-4A, wherein the second polymer material comprises at least one of a PVC-based material, a natural rubber-based material, and a synthetic rubber-based material. [0197] 6A. The geothermal pipe collector (1) according to any one of aspects 1A-5A, wherein the outer pipe (120) has lower thermal resistance than the inner pipe (110). [0198] 7A. The geothermal pipe collector (1) according to any one of aspects 1A-6A wherein the material of the inner pipe (110) comprises more gas measured in volume percentage than the material of the outer pipe (120). [0199] 8A. The geothermal pipe collector (1) according to any one of aspects 1A-7A, wherein the material of the inner pipe comprises a plurality of volumes of gas enclosed by an enclosing material, which in turn is enclosed by the second polymer material, for increasing the thermal resistance of the second polymer material, and wherein the enclosing material is harder than the second polymer material. [0200] 9A. The geothermal pipe collector (100) according to any one of aspects 8A and 9A, wherein the plurality of volumes of gas enclosed by an enclosing material makes up at least 3 volume percent of the material of the inner pipe, more preferably at least 5 volume percent of the material of the inner pipe, and even more preferably at least 10 volume percent of the material of the inner pipe. [0201] 10A. The geothermal pipe collector (100) according to any of the preceding aspects, wherein the inner pipe (110) has a helical groove (122) on the outer surface, facing the outer pipe (120), for creating a turbulent flow of the fluid between the inner and outer pipes, for increasing the heat exchange between the fluid and the outer pipe (120). [0202] 11A. The geothermal pipe collector (100) according to any of the preceding aspects, wherein the central longitudinal lumen (105) has a cross-sectional area in a plane perpendicular to the length extension of the geothermal pipe collector (100) being larger than a cross-sectional area of the intermediate longitudinal lumen (115) in the same plane. [0203] 12A. The geothermal pipe collector (100) according to aspect 11A, wherein the wherein the central longitudinal lumen (105) has a cross-sectional area in a plane perpendicular to the length extension of the geothermal pipe collector (100) being more than 1,1 times the size of the cross-sectional area of the intermediate longitudinal lumen (115) in the same plane. [0204] 13A. A geothermal pipe collector system comprising: [0205] the geothermal pipe collector according to any one of aspects 1A-12A, and [0206] the fluid for circulation in the geothermal pipe collector, wherein the fluid has a relative density of above 1,10 for supporting the wall of the outer pipe of the polymer geothermal collector (100), when the polymer geothermal collector (100) has been installed in the well. [0207] 14A. Use of a plurality of geothermal pipe collectors (100, 200A, 200B) according to any one of aspects 1A-12A for forming an assembled coaxial geothermal pipe collector for transporting the fluid, wherein the assembled coaxial geothermal pipe collector has a total length of more than 200 meters, preferably more than 300 meters, preferably more than 400 meters, preferably more than 600 meters, preferably more than 800 meters. [0208] 15A. A method of installing a coaxial geothermal pipe collector comprising a plurality of outer pipes (120, 120) according to any one of aspects 1A-12A and a plurality of inner pipes (110) according to any one of aspects 1A-12A, the method comprising: [0209] providing a first outer pipe (120) into a bore hole, [0210] bringing a second outer pipe (120) in abutment with the first outer pipe (120), [0211] rotating the second outer pipe (120) relative the first outer pipe (120), so as to couple said first outer pipe (120) to said second outer pipe (120) by means of two matching threads, [0212] providing an inner pipe (110) into the outer pipe (120) placed in the bore hole, [0213] providing a second inner pipe (110) in abutment with the first inner pipe (110) into the outer pipe (120) placed in the bore hole, and [0214] connecting the second inner pipe (110) to the first inner pipe (110) for forming the coaxial collector.
Aspect B
[0215] 1B. A system for extracting geothermal energy from a well, the system comprises a polymer geothermal collector (1) configured to be placed in the well for enabling circulation of a fluid in the polymer geothermal collector (1), when placed in the well, for performing heat exchange between the fluid in the polymer geothermal collector (1) and the well, the polymer geothermal collector (1) comprising a first portion (1) for transporting the fluid into the well and a second portion (1) for transporting the fluid out from the well, wherein: [0216] the first and second portions (1,1) of the polymer geothermal collector (1) each have a non-circular cross-section, having a first cross-sectional distance (d1) having a first length and a second cross-sectional distance (d2) having a second length, in a plane perpendicular to the length extension of the polymer geothermal collector (1), and wherein the second length is at least 1,2 times the first length, [0217] a wall (2) of each of the first and second portions (1,1) of the polymer geothermal collector (1) has a wall thickness (t) in the interval 0,02-0,06 times the sum of the first and second lengths, and wherein [0218] outer surfaces (OS) of the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1) can be placed touching each other and simultaneously touching a circular footprint (F), and wherein the combined cross-sectional area (A) of the first and second portions (1,1) of the geothermal collector (1) is at least 0,6 times the area of the circular footprint (F), when the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1) are placed touching each other and simultaneously touching the circular footprint (F), and wherein [0219] the system further comprises the fluid for circulation in the geothermal collector (1), wherein the fluid has a density of above 1,1 g/cm3 for supporting the wall (2) of the first and second portions (1,1) of the polymer geothermal collector (1), when the polymer geothermal collector (1) has been installed in the well. [0220] 2B. The system according to aspect 1B, wherein the second length is at least 1,3 times the first length or at least 1,4 times the first length. [0221] 3B. The system according to any one of aspects 1B and 2B, wherein the wall (2) of each of the first and second portions (1,1) of the polymer geothermal collector (1) has a wall thickness (t) in the interval 0,025-0,055 times the sum of the first and second lengths. [0222] 4B. The system according to any one of aspects 1B-3B, wherein the combined cross-sectional area (A) of the first and second portions (1,1) of the polymer geothermal collector (1) is at least 0,7 times the area of the circular footprint (F). [0223] 5B. The system according to any one of aspects 1B-4B, wherein the fluid has a density of above 1,15 g/cm3 for supporting the wall (2) of the first and second portions (1,1) of the polymer geothermal collector (1) when the polymer geothermal collector (1) has been installed in the well. [0224] 6B. The system according to any one of aspects 1B-5B, wherein the first cross-sectional distance (d1) has a length being in the interval 0,9-1 times the length of the radius (R) of the circular footprint (F). [0225] 7B. The system according to any one of aspects 1B-6B, wherein the outer surfaces (OS) of the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1), each can be placed touching each other and simultaneously touching the circular footprint (F) in a first and second position (p1,p2), interspaced by a position (p0) in which each of the outer surfaces (OS) of the cross-sections of the first and second portion (1,1) of the polymer geothermal collector (1) does not touch the circular footprint (F). [0226] 8B. The system according to any one of aspects 1B-7B, wherein the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1) are elliptical. [0227] 9B. A polymer geothermal collector (1) for extracting geothermal energy from a well, the polymer geothermal collector (1) being configured to be placed in the well for enabling circulation of a fluid in the polymer geothermal collector (1), when placed in the well, for performing heat exchange between the fluid in the polymer geothermal collector (1) and the well, the geothermal collector (1) comprising a first portion (1) for transporting the fluid into the well and a second portion (1) for transporting the fluid out from the well, wherein: [0228] the polymer geothermal collector (1) has a total length of more than 800 m, such that the polymer geothermal collector (1) is adapted for a well having a depth of more than 400 m, [0229] the first and second portions (1,1) of the polymer geothermal collector (1) each have a non-circular cross-section, having a first cross-sectional distance (d1) having a first length and a second cross-sectional distance (d2) having a second length, in a plane perpendicular to the length extension of the polymer geothermal collector (1), and wherein the second length is at least 1,2 times the first length, [0230] a wall (2) of each of the first and second portions (1,1) of the polymer geothermal collector (1) has a wall thickness (t) in the interval 0,02-0,06 times the sum of the first and second lengths, and being configured to be supported by the fluid for circulation in the polymer geothermal collector (1), wherein the fluid has a density above 1,1 g/cm3 for supporting the wall (2) of the first and second portions (1,1) of the polymer geothermal collector (1), when the polymer geothermal collector (1) has been installed in the well, and wherein [0231] outer surfaces (OS) of the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1) can be placed touching each other and simultaneously touching a circular footprint (F), and wherein the combined cross-sectional area (A) of the first and second portions (1,1) of the geothermal collector (1) is at least 0,6 times the area of the circular footprint (F), when the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1) are placed touching each other and simultaneously touching the circular footprint (F). [0232] 10B. The polymer geothermal collector (1) according to aspect 9B, wherein the second length is at least 1,3 times the first length or at least 1,4 times the first length. [0233] 11B. The polymer geothermal collector (1) according to any one of aspects 9B-10B, wherein the wall (2) of each of the first and second portions (1,1) of the polymer geothermal collector (1) has a wall thickness (t) in the interval 0,025-0,055 times the sum of the first and second lengths. [0234] 12B. The polymer geothermal collector (1) according to any one of aspects 9B-11B, wherein the combined cross-sectional area (A) of the first and second portions (1,1) of the polymer geothermal collector (1) is at least 0,7 times the area of the circular footprint (F). [0235] 13B. The polymer geothermal collector (1) according to any one of aspects 9B-12B, wherein the outer surfaces (OS) of the non-circular cross-sections of the first and second portions (1,1) of the polymer geothermal collector (1) each can be placed touching each other and simultaneously touching the circular footprint (F) in a first and second position (p1,p2), interspaced by a position (p0) in which each of the outer surfaces (OS) of the cross-sections of the first and second portion (1,1) of the polymer geothermal collector (1) does not touch the circular footprint (F). [0236] 14B. The polymer geothermal collector (1) according to any one of aspects 9B-13B, wherein the first cross-sectional distance (d1) has a length being in the interval 0,9-1 times the length of the radius (R) of the circular footprint (F). [0237] 15B. The polymer geothermal collector (1) according to any one of aspects 9B-14B, wherein the polymer geothermal collector (1) has a total length of more than 1000 m, such that the polymer geothermal collector (1) is adapted for a well having a depth of more than 500 m.