DRIVE TRAIN ARRANGEMENT FOR PROVIDING PRESSURIZED GAS
20250065705 · 2025-02-27
Assignee
Inventors
Cpc classification
F02B37/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/12
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/123
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A drive train arrangement includes an internal combustion engine with at least one cylinder having a combustion gas inlet, and an exhaust outlet; an exhaust gas pump having a pump inlet coupled to the exhaust outlet, and a pump outlet coupled to a vehicle air tank and to the combustion gas inlet. A first flow control arrangement controls fluid flow from the pump outlet to the combustion gas inlet, and to the vehicle air tank. Control circuitry controls operation of the first flow control arrangement. The control circuitry is configured to: acquire a first indication of an air pressure in the vehicle air tank; and control, in response to the air pressure in the vehicle air tank being below a first threshold, the first flow control arrangement to allow fluid flow from the pump outlet to the vehicle air tank.
Claims
1. A drive train arrangement for a heavy duty vehicle, comprising: an internal combustion engine with at least one cylinder having a combustion gas inlet for receiving combustion gas, and an exhaust outlet for output of pressurized exhaust gas from the cylinder; an exhaust gas pump having a pump inlet coupled to the exhaust outlet of the cylinder of the internal combustion engine, and a pump outlet coupled to a vehicle air tank and to the combustion gas inlet of the cylinder of the internal combustion engine; a first flow control arrangement arranged to control fluid flow from the pump outlet of the exhaust gas pump to the combustion gas inlet of the cylinder of the internal combustion engine, and to the vehicle air tank; and control circuitry arranged and configured to control operation of the first flow control arrangement, wherein the control circuitry is configured to: acquire a first indication indicative of an air pressure in the vehicle air tank; and control, in response to the first indication indicating that the air pressure in the vehicle air tank is below a predefined first threshold pressure, the first flow control arrangement to allow fluid flow from the pump outlet of the exhaust gas pump to the vehicle air tank.
2. The drive train arrangement of claim 1, wherein the control circuitry is configured to control, in response to the first indication indicating that the air pressure in the vehicle air tank is below the first threshold pressure, the first flow control arrangement to prevent fluid flow from the pump outlet of the exhaust gas pump to the combustion gas inlet of the cylinder of the internal combustion engine.
3. The drive train arrangement of claim 1, wherein the control circuitry is configured to control, in response to the first indication indicating that the air pressure in the vehicle air tank is below the first predefined threshold pressure, the exhaust gas pump to provide a pressure differential between the pump outlet and the pump inlet.
4. The drive train arrangement of claim 1, wherein the control circuitry is configured to: acquire a second indication indicative of a pressure in a fluid conduit between the exhaust outlet of the cylinder of the internal combustion engine and the pump inlet; and control, in response to the second indication indicating that the pressure in the fluid conduit is higher than a predefined second threshold pressure, the exhaust gas pump to increase a gas flow rate through the exhaust gas pump.
5. The drive train arrangement of claim 1, wherein: the drive train arrangement comprises a second flow control arrangement arranged to control fluid flow from the exhaust outlet of the cylinder of the internal combustion engine to an exhaust after treatment system of the internal combustion engine; and the control circuitry is configured to: acquire a second indication indicative of a pressure in a fluid conduit between the exhaust outlet of the cylinder of the internal combustion engine and the pump inlet; and control, in response to the second indication indicating that the pressure in the fluid conduit is higher than a predefined second threshold pressure, the second flow control arrangement to increase a gas flow from the exhaust outlet of the cylinder of the internal combustion engine to an exhaust after treatment system of the internal combustion engine.
6. The drive train arrangement of claim 1, wherein: the drive train arrangement comprises a second flow control arrangement arranged to control fluid flow from the exhaust outlet of the cylinder of the internal combustion engine to an exhaust after treatment system of the internal combustion engine; and the control circuitry is configured to: acquire a second indication indicative of a pressure in a fluid conduit between the exhaust outlet of the cylinder of the internal combustion engine and the pump inlet; and control, in response to the second indication indicating that the pressure in the fluid conduit is lower than a predefined fourth threshold pressure, the second flow control arrangement to reduce a gas flow from the exhaust outlet of the cylinder of the internal combustion engine to an exhaust after treatment system of the internal combustion engine.
7. The drive train arrangement of claim 1, comprising a cooling arrangement between the exhaust outlet of the cylinder of the internal combustion engine and the pump inlet.
8. The drive train arrangement of claim 1, wherein the control circuitry is configured to control the internal combustion engine to an air pumping mode in which fuel supply to the cylinder is prevented.
9. The drive train arrangement of claim 8, wherein: the drive train arrangement comprises an electric motor controllable to rotate a crankshaft of the internal combustion engine; and the control circuitry is configured to control the electric motor to rotate the crankshaft of the internal combustion engine in the air pumping mode.
10. A vehicle comprising: vehicle wheels; and the drive train arrangement of claim 1 arranged to drive at least one of the vehicle wheels.
11. The vehicle of claim 10, comprising: the vehicle air tank coupled to the pump outlet of the exhaust gas pump; and an air brake system coupled to the vehicle air tank and to at least one of the vehicle wheels, the air brake system being operable using compressed air from the vehicle air tank.
12. A method of providing pressurized air to a vehicle air tank of a heavy duty vehicle including an internal combustion engine with at least one cylinder having a combustion gas inlet for receiving combustion gas, and an exhaust outlet for output of pressurized exhaust gas from the cylinder, and an exhaust gas pump having a pump inlet coupled to the exhaust outlet of the cylinder of the internal combustion engine, and a pump outlet coupled to the vehicle air tank and to the combustion gas inlet of the cylinder of the internal combustion engine, the method comprising: acquiring a first indication indicative of an air pressure in the vehicle air tank; and controlling, in response to the first indication indicating that the air pressure in the vehicle air tank is below a predefined first threshold pressure, a first flow control arrangement to allow fluid flow from the pump outlet of the exhaust gas pump to the vehicle air tank.
13. The method of claim 12, comprising: controlling, in response to the first indication indicating that the air pressure in the vehicle air tank is below the first threshold pressure, the exhaust gas pump to provide a pressure differential between the pump outlet and the pump inlet.
14. The method of claim 13, comprising: controlling, in response to the first indication indicating that the air pressure in the vehicle air tank is below the first threshold pressure, the exhaust gas pump to operate until the pressure differential between the pump outlet and the pump inlet is increased at least 3 bar.
15. The method of claim 12, comprising: cooling gas output through the exhaust gas outlet of the cylinder upstream of the pump inlet of the exhaust gas pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Examples are described in more detail below with reference to the appended drawings.
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027] The detailed description set forth below provides information and examples of the disclosed technology with sufficient detail to enable those skilled in the art to practice the disclosure.
[0028]
[0029]
[0030] During operation of the drive train arrangement 5, the ICE 11 may be operational to drive the vehicle 1 and/or to power any sub-systems of the vehicle 1. Fuel will then be injected in the at least one cylinder 13 of the ICE 11, where the fuel will be mixed with combustion gas received through the combustion gas inlet 15. The combustion gas, which is typically air, originates from an air intake of the vehicle, as is schematically indicated by the arrow 31 in
[0031]
[0032] The drive train arrangement 5 and method according to examples of the present disclosure provide several advantages over existing solutions for providing pressurized vehicle air. The ICE 11 and the exhaust gas pump 19 co-operate to increase the pressure of air to the high pressure required for important vehicle subsystems, such as air brakes 9. Moreover, this is achieved in an energy-efficient manner, and substantially without additional hardware. The exhaust gas pump 19 may advantageously be a displacement pump, which is suitable both for EGR-operation and for the pressure boost functionality when providing vehicle air at a pressure in the vehicle tank 29 that may be in excess of 5 bar, such as at least 8 bar, or at least 10 bar. Such high pressures cannot generally be provided directly from the exhaust outlet 17 of the at least one cylinder 13 of the ICE 11, due to limitations related to fluid conduits and/or valves etc. For instance, the exhaust outlet 17 of each cylinder 13 in a plurality of cylinders may be fluid connected to an exhaust manifold (not shown in
[0033]
[0034] Referring to
[0035] In addition to what was described above with reference to the more conceptual drive train arrangement 5 in
[0036] Exemplary operation of the exemplary drive train arrangement 5 in
[0037] If it is determined that the pressure P.sub.AT in the air tanks 29 is higher than the first threshold pressure P.sub.TH1, then the method continues to acquire the first indication S1. The acquisition may for example be periodic, or may be provided from the air pressure management unit 43 in the form of an interrupt. In that case, the first indication S1 may possibly only be provided by the air pressure management unit 43 when the pressure P.sub.AT in the air tanks 29 is below the first threshold pressure P.sub.TH1. In that case, the determining step 201 may be performed by the air pressure management unit 43.
[0038] If it is determined that the pressure P.sub.AT in the air tanks 29 is below the first threshold pressure P.sub.TH1, then the control circuitry 23 controls 202 the ICE 11 to pump mode, optionally controls 203 the electric motor 45 to operate, controls 204 the first flow control arrangement 21 to allow fluid flow from the pump outlet 27 of the exhaust gas pump 19 to the vehicle air tanks 29, and controls 205 the exhaust gas pump 19 to operate. It should be understood that these actions may be initiated substantially simultaneously, or in one of several suitable sequences, as will be apparent to one of ordinary skill in the art. Furthermore, it will be known to the skilled person how to control the ICE 11 to pump mode, and that this can be achieved in various ways. For instance, fuel supply to one or more cylinders 13 may be prevented and valve timing may be adapted to the pump mode. As a result, the pressurized air will be output through the exhaust outlet 17 of one or more of the cylinders 13. When the ICE 11 is in the pump modepartly or completelythe cylinder or cylinders 13 that are pumping air cannot contribute to driving the pumping by the ICE 11. To that end, the driving wheels 3 of the vehicle 1 may by allowed to rotate the ICE 11. Alternatively, or in combination, the electric machine 45 may be operated to rotate the ICE 11, in embodiments of the drive train arrangement 5 comprising an electric machine arranged and controllable to rotate the ICE 11. Another possibility known to one of ordinary skill in the art would be to control a first set of cylinders to operate in the pump mode and a second set of cylinders to operation in combustion mode, so that the second set of cylinders can be operable to rotate the ICE 11 and thereby drive the pumping of the cylinders in the first set. The exhaust gas pump 19 may be operated to transport air towards the vehicle air tanks 29 from the time of receipt of a first indication S1 indicating that the air tank pressure P.sub.AT is lower than the first threshold pressure P.sub.TH1, or the exhaust gas pump 19 may be started in response to a determination that the pressure in the vehicle air tanks 29 has risen to a predefined higher pressure, or the exhaust gas pump 19 may be started in response to a determination that the pressure at the exhaust outlet 17 of the one or more cylinders 13 has reached a predetermined second threshold pressure P.sub.TH2. In the present exemplary method, the exhaust pump 19 has been started before the pressure at the exhaust outlet 17 (such as in the exhaust manifold 47 has reached the second threshold pressure P.sub.TH2.
[0039] Thus, according to the exemplary method illustrated by the flow-chart in
[0040] While thus maintaining the pressure P.sub.EM in the exhaust manifold 47 at or below the second threshold pressure P.sub.TH2, the method proceeds to evaluate 208 the pressure P.sub.AT in the air tanks 29 with respect to a predetermined third threshold pressure P.sub.TH3, indicating that the provision of pressurized air to the vehicle tanks 29 can be stopped. If the third threshold pressure P.sub.TH3 has not been reached, the provision of pressurized air may proceed, as indicated by the N-option at step 208. If the third threshold pressure P.sub.TH3 has been reached, the method may proceed to control 209, by the control circuitry 23, the ICE 11 to normal mode, and control 210 the flow control device 21 to stop the flow to the air tanks 29.
[0041]
[0042] The computer system 1000 may comprise at least one computing device or electronic device capable of including firmware, hardware, and/or executing software instructions to implement the functionality described herein. The computer system 1000 may include processing circuitry 1002 (e.g., processing circuitry including one or more processor devices or control units), a memory 1004, and a system bus 1006. The computer system 1000 may include at least one computing device having the processing circuitry 1002. The system bus 1006 provides an interface for system components including, but not limited to, the memory 1004 and the processing circuitry 1002. The processing circuitry 1002 may include any number of hardware components for conducting data or indication processing or for executing computer code stored in memory 1004. The processing circuitry 1002 may, for example, include a general-purpose processor, an application specific processor, a Digital indication Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA), a circuit containing processing components, a group of distributed processing components, a group of distributed computers configured for processing, or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. The processing circuitry 1002 may further include computer executable code that controls operation of the programmable device.
[0043] The system bus 1006 may be any of several types of bus structures that may further interconnect to a memory bus (with or without a memory controller), a peripheral bus, and/or a local bus using any of a variety of bus architectures. The memory 1004 may be one or more devices for storing data and/or computer code for completing or facilitating methods described herein. The memory 1004 may include database components, object code components, script components, or other types of information structure for supporting the various activities herein. Any distributed or local memory device may be utilized with the systems and methods of this description. The memory 1004 may be communicably connected to the processing circuitry 1002 (e.g., via a circuit or any other wired, wireless, or network connection) and may include computer code for executing one or more processes described herein. The memory 1004 may include non-volatile memory 1008 (e.g., read-only memory (ROM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), etc.), and volatile memory 1010 (e.g., random-access memory (RAM)), or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by a computer or other machine with processing circuitry 1002. A basic input/output system (BIOS) 1012 may be stored in the non-volatile memory 1008 and can include the basic routines that help to transfer information between elements within the computer system 1000.
[0044] The computer system 1000 may further include or be coupled to a non-transitory computer-readable storage medium such as the storage device 1014, which may comprise, for example, an internal or external hard disk drive (HDD) (e.g., enhanced integrated drive electronics (EIDE) or serial advanced technology attachment (SATA)), HDD (e.g., EIDE or SATA) for storage, flash memory, or the like. The storage device 1014 and other drives associated with computer-readable media and computer-usable media may provide non-volatile storage of data, data structures, computer-executable instructions, and the like.
[0045] Computer-code which is hard or soft coded may be provided in the form of one or more modules. The module(s) can be implemented as software and/or hard-coded in circuitry to implement the functionality described herein in whole or in part. The modules may be stored in the storage device 1014 and/or in the volatile memory 1010, which may include an operating system 1016 and/or one or more program modules 1018. All or a portion of the examples disclosed herein may be implemented as a computer program 1020 stored on a transitory or non-transitory computer-usable or computer-readable storage medium (e.g., single medium or multiple media), such as the storage device 1014, which includes complex programming instructions (e.g., complex computer-readable program code) to cause the processing circuitry 1002 to carry out actions described herein. Thus, the computer-readable program code of the computer program 1020 can comprise software instructions for implementing the functionality of the examples described herein when executed by the processing circuitry 1002. In some examples, the storage device 1014 may be a computer program product (e.g., readable storage medium) storing the computer program 1020 thereon, where at least a portion of a computer program 1020 may be loadable (e.g., into a processor) for implementing the functionality of the examples described herein when executed by the processing circuitry 1002. The processing circuitry 1002 may serve as a controller or control system for the computer system 1000 that is to implement the functionality described herein.
[0046] The computer system 1000 may include an input device interface 1022 configured to receive input and selections to be communicated to the computer system 1000 when executing instructions, such as from a keyboard, mouse, touch-sensitive surface, etc. Such input devices may be connected to the processing circuitry 1002 through the input device interface 1022 coupled to the system bus 1006 but can be connected through other interfaces, such as a parallel port, an Institute of Electrical and Electronic Engineers (IEEE) 1394 serial port, a Universal Serial Bus (USB) port, an IR interface, and the like. The computer system 1000 may include an output device interface 1024 configured to forward output, such as to a display, a video display unit (e.g., a liquid crystal display (LCD) or a cathode ray tube (CRT)). The computer system 1000 may include a communications interface 1026 suitable for communicating with a network as appropriate or desired.
[0047] The operational actions described in any of the exemplary aspects herein are described to provide examples and discussion. The actions may be performed by hardware components, may be embodied in machine-executable instructions to cause a processor to perform the actions, or may be performed by a combination of hardware and software. Although a specific order of method actions may be shown or described, the order of the actions may differ. In addition, two or more actions may be performed concurrently or with partial concurrence.
[0048] The terminology used herein is for the purpose of describing particular aspects only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items. It will be further understood that the terms comprises, comprising, includes, and/or including when used herein specify the presence of stated features, integers, actions, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, actions, steps, operations, elements, components, and/or groups thereof.
[0049] It will be understood that, although the terms first, second, etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element without departing from the scope of the present disclosure.
[0050] Relative terms such as below or above or upper or lower or horizontal or vertical may be used herein to describe a relationship of one element to another element as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. It will be understood that when an element is referred to as being connected or coupled to another element, it can be directly connected or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being directly connected or directly coupled to another element, there are no intervening elements present.
[0051] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0052] It is to be understood that the present disclosure is not limited to the aspects described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the present disclosure and appended claims. In the drawings and specification, there have been disclosed aspects for purposes of illustration only and not for purposes of limitation, the scope of the disclosure being set forth in the following claims.