POWER CONTACT SUBASSEMBLY WITH EFFORTLESS COUPLING, POWER CONNECTION MODULE INTEGRATING SUCH A SUBASSEMBLY FOR CLAMPING AN ELECTRIC CABLE TERMINATION
20250070488 ยท 2025-02-27
Inventors
Cpc classification
H01R13/193
ELECTRICITY
H01R13/111
ELECTRICITY
H01R9/2491
ELECTRICITY
International classification
Abstract
Power contact subassembly with effortless coupling, Power connection module integrating such a subassembly for clamping an electric cable termination. The invention consists essentially of a subassembly with a power contact of female type formed by a socket comprising arms which are flexible and also in the form of petals that are at a sufficient spacing from one another to allow insertion, without mechanical effort, of a cylindrical male contact, a collar actuated by a displacement mechanism that deflects the flexible arms, which is to say clamps them on the latter to ensure electrical continuity, an elastic means exerting a force for holding the collar in the deflected position of the flexible arms and for clamping the male contact.
Claims
1. A power contact subassembly of the female type, comprising: a female power contact in the form of a cylindrical socket of central axis, comprising: a hollow tube, flexible contact arms, which are in the continuation of the hollow tube and angularly distributed with the formation of petals, the petals being designed to be deflected from a rest position in which a male power contact can be inserted between them, to a deflected position in which the male power contact is clamped between the petals so as to establish electrical continuity between the male and female contacts; a clamping collar, mounted slidingly around the socket for deflecting the arms; a displacement mechanism of the clamping collar for displacing the clamping collar from a first position corresponding to the deflected position of the petals to a second position corresponding to the rest position of the petals; the displacement mechanism being designed to transform a pivoting movement, along an axis perpendicular to the central axis of the contact, of a separate component external to the collar into a translational movement of the clamping collar; at least one elastic position-return means for returning the clamping collar from its second position to its first position.
2. The subassembly as claimed in claim 1, the displacement mechanism comprising: a branched fork mounted pivotably on the clamping collar, with the free end of the branches bearing against an external stop, a fork-pivoting lever or cam for causing the clamping collar to translate from the first position to the second position, and vice versa.
3. The subassembly as claimed in claim 1, the elastic return means being a helical compression spring mounted around the clamping collar and the female power contact, with one of its longitudinal ends in abutment against an outer flange of the clamping collar and the other of its longitudinal ends in abutment against an outer flange of the female power contact or against an external stop.
4. The subassembly as claimed in claim 1, each petal end comprising an inwardly protruding locking surface designed to be accommodated in a peripheral recess of the male power contact in the deflected position of the petals and thus lock the axial displacement of the petals, the locking surface having a complementary shape to that of the peripheral recess of the male power contact.
5. The subassembly as claimed in claim 1, comprising an electrical insulator comprising: a hollow tube accommodated inside the hollow tube of the female contact, ribs that are in the continuation of the hollow tube and angularly distributed with delimitation of through-openings, each through-opening accommodating a petal of the female contact which protrudes outward at least in its rest position, a ring, interconnecting the ribs, for mechanically protecting the front end of the petals.
6. An electrical connection module intended to form part of a terminal block of a connection assembly, of longitudinal axis comprising: at least one body made of electrically insulating material comprising at least one cavity which extends along the axis X and is designed to accommodate an electric cable termination, comprising an electrically insulating sleeve and a male power contact retained inside the sleeve, the male power contact being intended to be attached to an electric cable; at least one subassembly as claimed in claim 1, fixed in the cavity with the petals of the female power contact designed to clamp, in their deflected position, the male power contact of the electric termination.
7. The electrical connection module as claimed in claim 6, the cavity accommodating a plate forming the external stop against which the other of the longitudinal ends of the helical spring is in abutment.
8. The electrical connection module as claimed in claim 6, the displacement mechanism comprising: an interface component which is intended for an external tool, is freely rotatably mounted in a receiving portion of the body and is designed to be made to rotate by the tool, a pivoting cam secured to or formed integrally with the interface component, the rotation of the cam causing the fork to pivot orthogonally to the axis X, which makes the collar translate from the first position to the second position, and vice versa.
9. The electrical connection module as claimed in one of claim 6, the body comprising an opening which is next to the cavity and is provided on the inside with a plurality of longitudinal straight grooves, each designed to receive a straight spline formed around the sleeve of the electric cable termination.
10. The electrical connection module as claimed in claim 6, comprising a part of a prelocking device, this part being designed to interact with another part of the prelocking device, this other part being secured to or formed integrally with the termination of the electric cable, for locking the male power contact of the termination in its position accommodated in the cavity, before clamping by the petals of the female contact.
11. The electrical connection module as claimed in claim 10, the part of the prelocking device comprising at least one protuberance, formed on the outer periphery of a tubular continuation of the body of the module, the other part of the prelocking device comprising at least one lug, formed on the inner periphery of a collar mounted rotatably about the termination, the collar axially bearing against a part of the termination when the lug is in axial abutment against the rear of the protuberance to perform the prelocking.
12. The electrical connection module as claimed in claim 10, the part of the prelocking device comprising a substantially U-shaped component slidingly mounted on a tubular continuation of the body of the module which is provided with two through-openings, the other part of the prelocking device comprising at least one recess, formed on the outer periphery of one part of the termination, the component being in a sliding position with the end of its branches forming ribs accommodated in the recess of the termination to perform the prelocking.
13. The electrical connection module as claimed in claim 6, the female contact comprising a portion that extends out of the body and is designed to be electrically connected by welding or screwing to a busbar.
14. The electrical connection module as claimed in claim 7, comprising: two aligned or side-by-side bodies fixed to one another, two electrically interconnected female contacts, two displacement mechanisms independent of one another.
15. The electrical connection module as claimed in claim 14, comprising a single plate against which the other end of each of the two helical compression springs is in axial abutment.
16. The electrical connection module as claimed in claim 14, the two female contacts being screwed one in the other.
17. The electrical connection module as claimed in claim 14, in which: each body comprises at least two aligned or non-aligned cavities, the two female contacts of one and the same body are electrically interconnected, so as to produce an electric shunt between the at least four electric cable terminations when accommodated individually in the cavities.
18. A terminal block connection assembly, comprising a plurality of electrical connection modules as claimed in claim 6, of identical or different dimensions with cavities of identical or different dimensions for accommodating electric terminations of identical or different dimensions.
19. A structure, in particular for an aircraft, comprising at least one electrical connection module as claimed in claim 6 and/or at least one terminal block connection assembly as claimed in claim 18 which is itself intended to be fixed to the structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0111] Throughout the present application, the terms vertical, lower, upper, bottom, top, below and above are to be understood with respect to an electrical connection module in a fixed configuration, in particular fixed to a rail support, in a horizontal arrangement.
[0112] Similarly, the terms internal and external are to be understood with respect to a subassembly according to the invention, as integrated in a body of an electrical connection module.
[0113] Similarly, the terms front and rear are to be understood with respect to the connection end of an electric contact according to the invention. Thus, the front part of a female power contact of a subassembly according to the invention is that which is closest to the coupling part of a complementary male contact to the female contact, whereas the rear part is that which is furthest away.
[0114] For the sake of clarity, the same reference numeral is used for the same element of an electric cable according to the prior art and of an electric cable according to the invention.
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[0117] This subassembly 3 comprises a female power contact in the form of a cylindrical socket 30, which comprises a rear part in the form essentially of an at least partially hollow tube 300 and a front part in the form essentially of flexible contact arms 301 in the form of petals, which are in the continuation of the hollow tube 300 and are angularly distributed at a preferably regular spacing from one another with the formation of petals. In the example illustrated, the socket 30 comprises eight flexible arms 301 at a regular angular spacing.
[0118] As set out in detail later on, the flexible arms 301 are designed to be deflected from a rest position, in which a male power contact 40, as illustrated in
[0119] The subassembly 3 also comprises a clamping collar 31 mounted slidingly around the socket 30 for deflecting the arms 301.
[0120] A displacement mechanism 33 for the collar 31 makes it possible to displace the latter from a first position corresponding to the deflected position of the flexible arms to a second position corresponding to the rest position of the flexible arms.
[0121] The subassembly 3 lastly comprises a helical compression spring 32 which is mounted coaxially, preferably around the collar 31 and the female contact 30, and is an elastic position-return means for returning the collar from its second to its first position.
[0122] If appropriate, the subassembly 3 comprises an electrical insulator 34, which comprises a rear part in the form of a hollow tube 340 accommodated inside the hollow tube 300 of the female contact, and a front part in the form essentially of ribs 341 that are in the continuation of the hollow tube 300 and are angularly distributed at a preferably regular spacing from one another with delimitation of through-openings 342.
[0123] The ribs 341 make it possible both to guide and mechanically protect the arms/petals of the female contact.
[0124] Each through-opening 342 accommodates a petal 301 of the female contact that protrudes outward at least in its rest position.
[0125] The various components of the subassembly are described in more detail in an advantageous construction.
[0126] Besides the hollow tube 300, the rear part of the socket 30 comprises, in the continuation of the latter, an overthickness 302 and an outer flange 303. The overthickness 302 makes it possible to radially guide the helical spring 32. The outer flange 303 serves as a stop for the rear longitudinal end 320 of the spring 32.
[0127] Each end of a petal 301 comprises an external surface 304 which forms the surface of mechanical interference with the collar 31 and an internal surface 305, which forms a face of electrical contact with the male contact 40 and preferably a locking surface, protruding inward.
[0128] A cylindrical electric power contact 40 of the male type, of central axis X1, is shown in
[0129] The front part 401 is preferably provided with a peripheral recess 402 which makes it possible to lock the axial displacement of the female contact 30 of the subassembly relative to the male contact 40.
[0130] The front part 401 also preferably comprises, in front of the peripheral recess, a chamfer 403 continuing, if appropriate, a shelf 404, which makes it possible to recenter the male contact 40 when it is being inserted into the female contact 30, and advantageously to reduce the insertion forces of the contact 40 by sliding on the chamfer 403/shelf 404.
[0131] The locking surface 305 of the petals 301 is designed to be accommodated in the peripheral recess 402 of the male power contact in the deflected position of the petals and thus lock the axial displacement of the petals, preferably before or at the same time as the clamping of the male contact.
[0132] With preference, the locking surface 305 has a complementary shape to that of the peripheral recess 402.
[0133] The locking collar 31 comprises a hollow tube 310 of which the outer surface is provided with three flanges 311, 312, 313 at a spacing from one another.
[0134] The rear flange 311 serves as a stop for the front longitudinal end 321 of the spring 32 and as bearing for the pivot stud 351 of the actuating mechanism, described below.
[0135] The intermediate flange 312 serves as bearing for an element of the actuating mechanism.
[0136] The front flange 313 makes it possible to create an inner chamfer 314 continued by an inner clearance 315. The inner chamfer 314 makes it possible to inwardly deflect the arms/petals 301 of the female contact 30 during the displacement of the collar 31. The inner clearance makes it possible to reduce the mechanical stresses.
[0137] The electrical insulator 34 may comprise a ring 343, interconnecting the ribs 341, for mechanically protecting the front end of the petals 301 and stiffening the ribs 341 of the electrical insulator.
[0138] As illustrated in
[0141] In particular, a pivot stud 351 on the inside of one of the branches 350 may pivotably bear against the flanges 311 and 312 of the collar 31.
[0142] A description will now be given, with reference to
[0143] It is specified that, before step a/, the lever 36 has been actuated, which is to say that it has been rotated so as to transition from a horizontal position to a vertical position. This rotation of the lever 36 has made the fork 35 pivot backward, causing the spring 32 to be compressed and the collar 31 to pull back. The pulling back of the collar brings the flexible arms (petals) 301 into a rest position. The female contact 30 is then ready to be coupled to a male contact 40.
[0144] Step a/: As illustrated in
[0145] Step b/: As illustrated in
[0146] Step c/: As illustrated in
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[0148] This electrical connection module 5 comprises two preferably identical bodies 50 fixed to one another. The means for fixing between the two bodies 50 are not shown but may be screws/nuts passing all the way through the body.
[0149] Each body 50 is electrically insulating, of longitudinal axis X, and is intended to accommodate, clamp and lock and connect at least one termination 4 of an electric cable 2.
[0150] More specifically, each body 50 comprises a cavity 51 within it and the two cavities 51, which are preferably the same size, face one another; in each of these cavities a termination 4 of an electric cable 2 is inserted, clamped and locked, as explained below.
[0151] An electric cable termination 4, of central axis X1, comprises an electrically insulating sleeve 41 and a cylindrical electric contact 40 crimped onto an electric cable 2 and inserted and fixed, in particular by snap-fastening, inside the sleeve 41.
[0152] On its outer periphery, the sleeve 41 comprises straight splines 42 which extend around the central axis X1 over some of the length of the sleeve.
[0153] The cylindrical contact 40 is identical to that described with reference to
[0154] In addition, the electric cable termination 4 comprises a prelocking collar 43, which is mounted rotatably about the sleeve 41 and the function of which will be described below.
[0155] In each cavity 51 is fixed a female contact subassembly 3 as described with reference to
[0158] More specifically, the interface component 37 for a tool H is freely rotatably mounted in a receiving portion 53 of the body and is designed to be made to rotate by the tool. The interface component 37 may comprise an interface recess 39 for the tool, preferably a hexagonal socket recess. A operator can thus use a conventional tool, such as a hexagon key.
[0159] The bridge 353 of the fork 35 bears against the pivoting cam 38 and the free end 352 of the branches 350 of the fork bears against a stop 54 internal to the body 50.
[0160] In the embodiment illustrated, there is a single plate 52 for forming the stop for the two springs 32 on either side. Each subassembly 3 has an independent actuating mechanism 37, 38.
[0161] Furthermore, as shown, the body 50 comprises a tubular continuation 55 with an opening 56 facing the cavity 51.
[0162] A description will now be given, with reference to
[0163] Step a1/: As illustrated in
[0164] Step b1/: The male contact 40 with its sleeve 41 is inserted into the opening 56. The male contact 40 is inserted freely and without mechanical effort between the petals 301 of the female contact 30. The spring 32 is still in its compressed state between the plate 52 and the collar 31. The collar 31 is still in its position pulled back to the rear. In this configuration, the petals 301 of the female contact 30 are still in the rest, i.e. non-deflected position (
[0165] Step c1/: As illustrated in
[0166] In this configuration, the flexible arms 301 of the female contact 30 are in a deflected position. The spring 32 exerts a holding force on the collar in this position. The male contact 40 and female contact 30 are thus mutually coupled and locked.
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[0168] The stop plate 52 for the springs 32 is sandwiched between the two bodies 50 of the module.
[0169] The two female contacts 40 are in this case screwed one in the other. It is also the case that one of the female contacts 40 (that on the right in
[0170] To do this as shown in
[0171] According to an additional embodiment, it is possible to provide a prelocking function for a male contact 40 in a body 50 of a module 5, which is realized once the contact 40 has been inserted but before the rotation of the cam 38 with the collar 31 which deflects the petals 301 of the female contact 30. Advantageously, this prelocking function can be realized by an operator using just one hand. This prelocking makes it possible to ensure the correct axial positioning of the male contact in the female contact, before the two contacts are clamped and coupled.
[0172] A first variant of a prelocking device is shown in
[0173] A second variant of a prelocking device is shown in
[0174] As shown in detail in
[0175] The opening 56 of the body next to the cavity 51 is thus provided on the inside with a plurality of longitudinal straight grooves 560, preferably distributed regularly angularly, each designed to receive a straight spline 42 formed around the sleeve 40 of the electric cable termination.
[0176] The splines 42 make it possible to react twisting forces exerted by the cable 2 on the body of the module 3 and also prevent the rotation of the contact 40 by sliding, once it has been inserted and clamped in the connection module 5.
[0177] The splines 42 are preferably at a small angular spacing from one another, thereby allowing the contact 40 to be inserted into the body 50 of the module without having to rotationally index it beforehand.
[0178] The prelocking collar 43 can be installed once the rotation of the contact 40 is prevented by the splines 42 (
[0179] Furthermore, it is possible to envisage a leaktight variant of the connection between the one or more contacts 40 of the termination 4 and the one or more module bodies 50.
[0180] As shown in
[0181] As shown in
[0182] In addition, it is possible to provide an O ring 381 arranged around the interface component 38, in its receiving portion 380 (
[0183] The connection modules according to the invention enable various configurations for connecting electric harnesses with electric cable terminations 4.
[0184] As described and illustrated above, one and the same module 5 may comprise two preferably identical, mutually facing bodies 50 fixed to one another. This enables an electrical connection with a single input and output.
[0185] Other configurations with multiple outputs are possible.
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[0187] More specifically, as shown in this
[0188] As an alternative, the two bodies may be positioned side by side and fixed to one another.
[0189] Each contact 30 is clamped by means of a displacement mechanism 37, 38 independent of the others. The electric shunt is formed by a single plate 52 electrically connected to the four female contacts 30.
[0190] Another possible configuration with connection modules according to the invention is a connection with multiple terminations 4 of electric cables 2 to a busbar or connection bar.
[0191] Such a configuration is illustrated in
[0192] A stop plate 52 comprises an extension portion 520 which extends out of the body 50.
[0193] Each body 50 comprises a continuation 500 which has the shape of a right parallelepiped and supports an extension portion 520 of the stop plate 52.
[0194] The female contact 30 comprises a shank 307 screwed in the stop plate 52.
[0195] The parallel electrical connection between the various female contacts 30 and therefore between the electric terminations 4 is realized by a common busbar 6 which is fixed by means of a screw/nut 60 in the extension portion 520 of each stop plate 52. It is possible of course to envisage, instead of the screws/nuts 60, a fixation to the busbar by welding.
[0196] Other variants and improvements may be provided without thereby departing from the scope of the invention.
[0197] It is possible to provide modules of different dimensions with a different number of cavities for accommodating electric cable terminations 4 of different sizes.
[0198] It is also possible to provide a fixation and locking of a connection module in a rail support. Although in the example illustrated of the variant for preventing rotation of the termination, the longitudinal straight grooves are made in the body and the complementary straight splines are borne by the sleeve, it is also possible of course to envisage the reverse case, which is to say with the splines formed in the body and the sleeve being provided on its periphery with longitudinal straight grooves.
[0199] The expression having a is to be understood as synonymous with having at least one. unless indicated otherwise.