FLUID SYSTEM WITH MULTI-MODE TRANSFER VALVE
20250067284 ยท 2025-02-27
Inventors
- Jeffrey R. Rigali (South Windsor, CT, US)
- Christopher T. Koetsch (East Longmeadow, MA, US)
- Ryan P. Susca (Windsor, CT, US)
- David C. Kiely (West Springfield, MA, US)
- Michael Voytovich (Madison, CT, US)
Cpc classification
F15B20/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C13/42
PERFORMING OPERATIONS; TRANSPORTING
F15B2211/8752
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/8636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B20/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30585
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41545
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/31541
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41536
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B19/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3059
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/8757
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/31588
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30595
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B13/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A fluid system is provided that includes a first actuator, a second actuator and a valve system. The valve system includes a first control valve, a second control valve and a transfer valve. During a first mode of operation, the transfer valve is configured to fluidly couple the first control valve to the first actuator and fluidly couple the second control valve to the second actuator, and the transfer valve is also configured to fluidly decouple the first control valve from the second actuator and fluidly decouple the second control valve from the first actuator. During a second mode of operation, the transfer valve is configured to fluidly couple the first control valve to the first actuator and the second actuator, and the transfer valve is also configured to fluidly decouple the second control valve from the first actuator and the second actuator.
Claims
1. A fluid system, comprising: a first actuator; a second actuator; and a valve system including a first control valve, a second control valve and a transfer valve; during a first mode of operation, the transfer valve configured to fluidly couple the first control valve to the first actuator and fluidly couple the second control valve to the second actuator, and the transfer valve further configured to fluidly decouple the first control valve from the second actuator and fluidly decouple the second control valve from the first actuator; and during a second mode of operation, the transfer valve configured to fluidly couple the first control valve to the first actuator and the second actuator, and the transfer valve further configured to fluidly decouple the second control valve from the first actuator and the second actuator; wherein a first station first passage in the transfer valve has a minimum flow area, and the first station first passage fluidly couples the first control valve to the first actuator during the first mode of operation; and wherein a second station first passage in the transfer valve has a minimum flow area that is greater than the minimum flow area of the first station first passage, and the second station first passage fluidly couples the first control valve to the first actuator during the second mode of operation.
2. The fluid system of claim 1, wherein, during a third mode of operation, the transfer valve is configured to fluidly couple the second control valve to the first actuator and the second actuator, and the transfer valve is further configured to fluidly decouple the first control valve from the first actuator and the second actuator.
3. The fluid system of claim 1, wherein at least one of the first actuator comprises a first piston actuator; or the second actuator comprises a second piston actuator.
4. The fluid system of claim 1, wherein at least one of the first control valve comprises a first electrohydraulic servo valve; or the second control valve comprises a second electrohydraulic servo valve.
5. (canceled)
6. The fluid system of claim 1, wherein a first station second passage in the transfer valve has a minimum flow area, and the first station second passage fluidly couples the second control valve to the second actuator during the first mode of operation; and a second station second passage in the transfer valve has a minimum flow area that is greater than the minimum flow area of the first station second passage, and the second station second passage fluidly couples the first control valve to the second actuator during the second mode of operation.
7. The fluid system of claim 6, wherein at least one of the minimum flow area of the first station second passage is equal to the minimum flow area of the first station first passage; or the minimum flow area of the second station second passage is equal to the minimum flow area of the second station first passage.
8. The fluid system of claim 1, wherein the first actuator including a first inlet/outlet orifice and a second inlet/outlet orifice; and the transfer valve is configured to discretely fluidly couple the first inlet/outlet orifice and the second inlet/outlet orifice to the first control valve during the first mode of operation and the second mode of operation.
9. The fluid system of claim 1, wherein the second actuator including a first inlet/outlet orifice and a second inlet/outlet orifice; the transfer valve is configured to discretely fluidly couple the first inlet/outlet orifice and the second inlet/outlet orifice to the second control valve during the first mode of operation; and the transfer valve is configured to discretely fluidly couple the first inlet/outlet orifice and the second inlet/outlet orifice to the first control valve during the second mode of operation.
10. The fluid system of claim 1, further comprising: a fluid source; the valve system fluidly coupling the fluid source to the first actuator and the second actuator.
11. The fluid system of claim 1, further comprising: an aircraft component; the first actuator and the second actuator operatively coupled to and configured to move the aircraft component.
12. A fluid system, comprising: a first actuator; and a valve system including a first control valve, a second control valve and a transfer valve; the transfer valve including a first station first passage and a second station first passage, wherein a minimum flow area of the first station first passage less than a minimum flow area of the second station first passage; during a first mode of operation, the transfer valve configured to fluidly couple the first control valve to the first actuator through the first station first passage; and during a second mode of operation, the transfer valve configured to fluidly couple the second control valve to the first actuator through the second station first passage; wherein the second control valve is fluidly decoupled from the first actuator during the first mode of operation, and the first control valve is fluidly decoupled from the first actuator during the second mode of operation.
13. The fluid system of claim 12, further comprising: a second actuator; the transfer valve further including a first station second passage and a second station second passage, wherein a minimum flow area of the first station second passage less than a minimum flow area of the second station second passage; during the first mode of operation, the transfer valve configured to fluidly couple the second control valve to the second actuator through the first station second passage; and during the second mode of operation, the transfer valve configured to fluidly couple the second control valve to the second actuator through the second station second passage; wherein the first control valve is fluidly decoupled from the second actuator during the first mode of operation and the second mode of operation.
14. The fluid system of claim 13, wherein, during a third mode of operation, the transfer valve is configured to fluidly couple the first control valve to the first actuator and the second actuator; and fluidly decouple the second control valve from the first actuator and the second actuator.
15. An operating method, comprising: during a first mode, fluidly coupling a first control valve to a first actuator through a transfer valve, and fluidly coupling a second control valve to a second actuator through the transfer valve; and during a second mode, fluidly coupling the first control valve to the first actuator and the second actuator through the transfer valve, and fluidly decoupling the second control valve from the second actuator; wherein flow through the transfer valve from the first control valve to the first actuator is restricted during the first mode; and wherein the flow through the transfer valve from the first control valve to the first actuator is unrestricted during the second mode.
16. The operating method of claim 15, further comprising: selecting the first mode when the first control valve and the second control valve are each fully operational; and selecting the second mode when a fault is detected associated with the second control valve.
17. (canceled)
18. The operating method of claim 15, wherein the first control valve and the second control valve are each configured as an electrohydraulic servo valve.
19. The operating method of claim 15, further comprising moving a component of an aircraft using the first actuator and the second actuator during at least one of the first mode or the second mode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
DETAILED DESCRIPTION
[0027]
[0028] The moveable component 12 of
[0029] The fluid source 14 of
[0030] Each fluid actuator 16 of
[0031] Referring again to
[0032] Each control valve 24 may be configured as an electrohydraulic servo valve (EHSV). Each control valve 24A, 24B of
[0033] The transfer valve 26 includes a valve housing 34 and a valve body 36. The transfer valve 26 of
[0034] The valve housing 34 includes one or more first control valve ports 40 and 42 (first valve ports), one or more second control valve ports 44 and 46 (second valve ports), one or more first fluid actuator ports 48 and 50 (first actuator ports) and one or more second fluid actuator ports 52 and 54 (second actuator ports). The first valve ports 40 and 42 are respectively fluidly coupled to the I/O ports 30A and 32A of the first control valve 24A. The second valve ports 44 and 46 are respectively fluidly coupled to the I/O ports 30B and 32B of the second control valve 24B. The first actuator ports 48 and 50 are respectively fluidly coupled to input and/or output (I/O) ports 56A and 58A of the first fluid actuator 16A. The second actuator ports 52 and 54 are respectively fluidly coupled to input and/or output (I/O) ports 56B and 58B of the second fluid actuator 16B.
[0035] The valve body 36 of
[0036] The intermediate station 64 includes one or more first fluid actuator passages 68 and 70 (first actuator passages) and one or more second fluid actuator passages 72 and 74 (second actuator passages). Each first actuator passage 68, 70 extends longitudinally along a centerline of that first actuator passage 68, 70 from a valve side orifice of the respective first actuator passage 68, 70 to an actuator side orifice of the respective first actuator passage 68, 70. Each second actuator passage 72, 74 extends longitudinally along a centerline of that second actuator passage 72, 74 from a valve side orifice of the respective second actuator passage 72, 74 to an actuator side orifice of the respective second actuator passage 72, 74. With this arrangement, the intermediate station passages 68, 70, 72 and 74 of
[0037] Each of the intermediate station passages 68, 70, 72 and 74 has a minimum flow area, which is measured perpendicular to the respective centerline of that intermediate station passage 68, 70, 72, 74. This minimum flow area may extend along an entire length of the respective intermediate station passage 68, 70, 72, 74. Alternatively, the minimum flow area may be formed by a pinch point (e.g., a metering orifice) along the respective intermediate station passage 68, 70, 72, 74. The minimum flow areas of the first actuator passages 68 and 70 may be equal. The minimum flow areas of the second actuator passages 72 and 74 may be equal. The minimum flow area of one or both of the first actuator passages 68 and 70 may be equal to the minimum flow area of one or both of the second actuator passages 72 and 74. The present disclosure, however, is not limited to such an exemplary dimensional relationship between the intermediate station passages 68, 70, 72 and 74.
[0038] The first end valve station 65 includes one or more first fluid actuator passages 76 and 78 (first actuator passages) and one or more second fluid actuator passages 80 and 82 (second actuator passages). Each first actuator passage 76 and 78 extends longitudinally along a centerline of that first actuator passage 76, 78 from a valve side orifice for the respective first actuator passage 76, 78 to an actuator side orifice of the respective first actuator passage 76, 78. Each second actuator passage 80, 82 extends longitudinally along a centerline of that second actuator passage 80, 82 from the valve side orifice for the respective second actuator passage 80, 82 to an actuator side orifice of the respective second actuator passage 80, 82. Thus, the first actuator passage 76 and the second actuator passage 80 each extend to (or may be otherwise fluidly coupled with) the same respective valve side orifice. Similarly, the first actuator passage 78 and the second actuator passage 82 each extend to (or may be otherwise fluidly coupled with) the same respective valve side orifice. With this arrangement, the first end station passages 76 and 80 of
[0039] Each of the first end station passages 76, 78, 80 and 82 has a minimum flow area, which is measured perpendicular to the respective centerline of that first end station passage 76, 78, 80, 82. This minimum flow area may extend along an entire length of the respective first end station passage 76, 78, 80, 82. Alternatively, the minimum flow area may be formed by a pinch point (e.g., a metering orifice) along the respective first end station passage 76, 78, 80, 82. The minimum flow areas of the first actuator passages 76 and 78 may be equal. The minimum flow areas of the second actuator passages 80 and 82 may be equal. The minimum flow area of one or both of the first actuator passages 76 and 78 may be equal to the minimum flow area of one or both of the second actuator passages 80 and 82. However, the minimum flow area of each first end station passage 76, 78, 80 and 82 may be greater than the minimum flow area of each intermediate station passage 68, 70, 72 and 74. For example, the minimum flow area of each first end station passage 76, 78, 80, 82 may be between 1.25 times (1.25) or 2.5 times (2.5) (e.g., about 1.5 times (1.5)) greater than the minimum flow area of the respective intermediate station passage 68, 70, 72, 74. With this arrangement, flow through the intermediate station passages 68, 70, 72 and 74 is restricted compared to flow through the first end station passages 76, 78, 80 and 82. The present disclosure, however, is not limited to such an exemplary dimensional relationship between the first end station passages 76, 78, 80 and 82, nor between the first end station passages 76, 78, 80 and 82 and the intermediate station passages 68, 70, 72 and 74. For example, the minimum flow area of each first end station passage 76, 78, 80, 82 and the minimum flow area of the respective intermediate station passage 68, 70, 72, 74 may be selected with any values which provide the system performance described below in further detail.
[0040] The second end valve station 66 includes one or more first fluid actuator passages 84 and 86 (first actuator passages) and one or more second fluid actuator passages 88 and 90 (second actuator passages). Each first actuator passage 84, 86 extends longitudinally along a centerline of that first actuator passage 84, 86 from a valve side orifice for the respective first actuator passage 84, 86 to an actuator side orifice of the respective first actuator passage 84, 86. Each second actuator passage 88, 90 extends longitudinally along a centerline of that second actuator passage 88, 90 from the valve side orifice for the respective second actuator passage 88, 90 to an actuator side orifice of the respective second actuator passage 88, 90. Thus, the first actuator passage 84 and the second actuator passage 88 each extend to (or may be otherwise fluidly coupled with) the respective valve side orifice. Similarly, the first actuator passage 86 and the second actuator passage 90 each extend to (or may be otherwise fluidly coupled with) the respective valve side orifice. With this arrangement, the second end station passages 84 and 88 of
[0041] Each of the second end station passages 84, 86, 88 and 90 has a minimum flow area, which is measured perpendicular to the respective centerline of that second end station passage 84, 86, 88, 90. This minimum flow area may extend along an entire length of the respective second end station passage 84, 86, 88, 90. Alternatively, the minimum flow area may be formed by a pinch point (e.g., a metering orifice) along the respective second end station passage 84, 86, 88, 90. The minimum flow areas of the first actuator passages 84 and 86 may be equal. The minimum flow areas of the second actuator passages 88 and 90 may be equal. The minimum flow area of one or both of the first actuator passages 84 and 86 may be equal to the minimum flow area of one or both of the second actuator passages 88 and 90. The minimum flow areas of the second end station passages 84, 86, 88 and 90 may also be equal to the minimum flow areas of the first end station passages 76, 78, 80 and 82. However, the minimum flow area of each second end station passage 84, 86, 88, 90 may be greater than the minimum flow area of each intermediate station passage 68, 70, 72, 74. For example, the minimum flow area of each second end station passage 84, 86, 88, 90 may be between 1.25 times (1.25) or 2.5 times (2.5) (e.g., about 1.5 times (1.5)) greater than the minimum flow area of the respective intermediate station passage 68, 70, 72, 74. With this arrangement, flow through the intermediate station passages 68, 70, 72 and 74 is restricted compared to flow through the second end station passages 84, 86, 88 and 90. The present disclosure, however, is not limited to such an exemplary dimensional relationship between the second end station passages 84, 86, 88 and 90, between the second end station passages 84, 86, 88 and 90 and the first end station passages 76, 78, 80 and 82, nor between the second end station passages 84, 86, 88 and 90 and the intermediate station passages 68, 70, 72 and 74. For example, the minimum flow area of each second end station passage 84, 86, 88, 90 and the minimum flow area of the respective intermediate station passage 68, 70, 72, 74 may be selected with any values which provide the system performance described below in further detail.
[0042] The valve body 36 of
[0043] When the valve body 36 is in the intermediate position of
[0044] When the valve body 36 is in the first end position of
[0045] When the valve body 36 is in the second end position of
[0046] The valve actuator 38 of
[0047] The controller 28 of
[0048] The memory 92 is configured to store software (e.g., program instructions) for execution by the processing device 94, which software execution may control and/or facilitate performance of one or more operations such as those described below. The memory 92 may be a non-transitory computer readable medium. For example, the memory 92 may be configured as or include a volatile memory and/or a nonvolatile memory. Examples of a volatile memory may include a random access memory (RAM) such as a dynamic random access memory (DRAM), a static random access memory (SRAM), a synchronous dynamic random access memory (SDRAM), a video random access memory (VRAM), etc. Examples of a nonvolatile memory may include a read only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a computer hard drive, etc.
[0049] The fluid system 10 and its transfer valve 26 may be operated in various modes of operation. For example, when both the first control valve 24A and the second control valve 24B are (e.g., fully) operational, the fluid system 10 and its transfer valve 26 may operate in a multi-valve mode of operation; e.g., a normal operating mode. During this multi-valve mode of operation, the valve actuator positions the valve body 36 at its intermediate position where each control valve 24A, 24B is dedicated to and controls operation of a respective one of the fluid actuators 16A, 16B. Under certain conditions, however, one of the control valves 24A and 24B may malfunction or otherwise no longer operate as intended (e.g., be stuck open, be stuck closed, etc.). Where the second control valve 24B is the non-operational control valve, the fluid system 10 and its transfer valve 26 may operate in a first single valve mode of operation; e.g., a first backup and/or emergency operating mode. During this first single valve mode of operation, the valve actuator 28 positions the valve body 36 at its first end position where the first control valve 24A controls operation of both the first fluid actuator 16A and the second fluid actuator 16B. The transfer valve 26 may thereby operationally bypass the (e.g., non-operational) second control valve 24B during the first single valve mode of operation. Similarly, where the first control valve 24A is the non-operational control valve, the fluid system 10 and its transfer valve 26 may operate in a second single valve mode of operation; e.g., a second backup and/or emergency operating mode. During this second single valve mode of operation, the valve actuator 38 positions the valve body 36 at its second end position where the second control valve 24B controls operation of both the first fluid actuator 16A and the second fluid actuator 16B. The transfer valve 26 may thereby operationally bypass the (e.g., non-operational) first control valve 24A during the second single valve mode of operation.
[0050] With the foregoing arrangement, the multi-station transfer valve 26 may facilitate redundant control for each of the fluid actuators 16 without requiring inclusion of a separate back-up control valve for each fluid actuator 16. However, when operating in the multi-valve mode of operation, each fluid actuator 16A, 16B may still be fine tuned and separately controlled by its respective dedicated control valve 24A, 24B. By contrast, a prior art system may include two separate electrohydraulic servo valves (EHSVs) dedicated to each fluid actuator, where one of the electrohydraulic servo valves is used as a backup to the other one of the electrohydraulic servo valves. The multi-station transfer valve 26 of the present disclosure may thereby reduce cost, weight and/or spatial requirements of the fluid system 10.
[0051]
[0052] In step 402, the fluid system 10 and its transfer valve 26 are operated in the multi-valve mode of operation. The controller 28 of
[0053] In step 404, the controller 28 monitors operation of the fluid system 10. The controller 28, for example, may receive one or more sensor signals indicative of the operation of the control valves 24 and/or one or more sensor signals indicative of the operation of the fluid actuators 16. The controller 28 may then process data from the sensor signal(s) to determine if one or more of the control valves 24 is operating (e.g., opening, closing, holding its position, etc.) as expected. Where the control valves 24 are operating as expected, the fluid system 10 and its transfer valve 26 may continue to operate in the multi-valve mode of operation. However, where one of the control valves 24A, 24B is no longer operating as expected (e.g., the control valve 24A, 24B is non-operational, responding too slow, etc.), the operating method 400 may proceed to step 406.
[0054] In the step 406, the fluid system 10 and its transfer valve 26 are operated in one of the single valve modes of operation. For example, where it is determined the second control valve 24B is no longer operating as expected, the controller 28 may signal the valve actuator 38 to move the valve body 36 to its first end position of
[0055] As described above, fluid flow through the transfer valve 26 may be restricted when the valve body 36 is in its intermediate position and operating in the multi-valve mode of operation. This restriction may limit an impact of fluid runaway if, for example, one of the control valves 24 malfunctions. However, fluid flow through the transfer valve 26 may be unrestricted when the valve body 36 is in its first and/or its second end position. The transfer valve 26 may thereby facilitate (e.g., full) operation of the first fluid actuator 16A and the second fluid actuator 16B even when regulated by the single control valve 24.
[0056] While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.