Systems, Methods and Apparatus for Forming a Wooden Construction Shear Wall
20250067042 ยท 2025-02-27
Inventors
Cpc classification
International classification
Abstract
A system and method of forming a wooden shear wall including a framed wall section having multiple framing members including a first and second end posts, a center post framing member, a mudsill bottom plate coupled to a bottom end of the framing members and a top plate coupled to a top end of the framing members. Two plywood panels are fastened to a first side of the framed wall section with a ductile metal gauge strap, ductile metal gauge strap securing adjacent edges of the plywood panels to the center post and multiple metal gauge straps, disposed along the edges of the plywood panels secure the edges of the plywood panels to the framed wall section.
Claims
1. A shear wall system comprising: a framed wall section including: a plurality of framing members including a first end post and a second end post and at least one vertical framing member disposed between the first end post and the second end post; a mudsill plate coupled to a bottom end of the plurality of framing members; and a double top plate coupled to a top end of the plurality of framing members, the top end being opposite from the bottom end; at least one plywood panel fastened to a first side of the framed wall section with a first metal gauge strap, the first metal gauge strap being disposed along a first edge of the plywood panel, the first metal gauge strap having a plurality of holes and being secured to the plywood panel and a first portion of the framed wall section by a first plurality of nails passing through the plurality of holes, the plywood panel and at least a portion of the framed wall section; and a second plurality of nails securing a central portion of the plywood panel to the at least one vertical framing member, wherein the second plurality of nails are installed at about 6 inches on center.
2. The system of claim 1, further comprising a second metal gauge strap disposed vertically down a center portion of the plywood.
3. The system of claim 2, further comprising a center post disposed central and parallel to the first and second end posts and wherein the at least one plywood panel includes two plywood panels, the two plywood panels having corresponding adjacent edges disposed over the center post and wherein the second metal gauge strap spans across the adjacent edges of the two plywood panels.
4. The system of claim 1, further comprising a ductile metal gauge strap disposed vertically down a center of the plywood.
5. The system of claim 4, further comprising a center post disposed central and parallel to the first and second end posts and wherein the at least one plywood panel includes two plywood panels, the two plywood panels having corresponding adjacent middle edges disposed over the center post and wherein the ductile metal gauge strap spans across the adjacent edges of the two plywood panels.
6. The system of claim 4, wherein the ductile metal gauge strap includes a plurality of cutouts.
7. The system of claim 6, wherein the plurality of cutouts have a substantially triangular shape.
8. The system of claim 6, wherein the plurality of cutouts are disposed to alternate in orientation to form a plurality of diagonal web sections.
9. The system of claim 8, wherein the plurality of diagonal web sections have a width of between 0.2 inches and 0.6 inches.
10. The system of claim 6, wherein the plurality of cutouts are disposed offset and alternating across a width of the ductile metal gauge strap.
11. The system of claim 6, wherein the plurality of cutouts have a width equal to 50 percent of a width of the ductile metal gauge strap.
12. The system of claim 1, further comprising: a second metal gauge strap being disposed along a second edge of the plywood panel; a third metal gauge strap being disposed along a top edge of the plywood panel; and a fourth metal gauge strap being disposed along a bottom edge of the plywood panel.
13. The system of claim 1, wherein the first metal gauge strap has a width of between 1.5 inches and 3 inches.
14. A shear wall system comprising: a framed wall section including: a plurality of framing members including: a first end post; a second end post a center post disposed centrally between the first post and the second end post at least one first vertical framing member disposed between the first end post and the center post; at least one second vertical framing member disposed between the second end post and the center post; a mudsill plate coupled to a bottom end of the plurality of framing members; and a double top plate coupled to a top end of the plurality of framing members, the top end being opposite from the bottom end; a first plywood panel disposed on a first side of the framed wall section, wherein the first plywood panel is secured to the first end post, the center post, the double top plate and the mudsill plate; a second plywood panel disposed on the first side of the framed wall section, wherein the second plywood panel is secured to the second end post, the center post, the double top plate and the mudsill plate and wherein the second plywood panel includes a second plywood panel middle edge disposed adjacent to a first plywood panel middle edge of the first plywood panel; a ductile metal gauge strap spanning across the adjacent first middle edge and second middle edge, the ductile metal gauge strap being secured to the first plywood panel, the second plywood panel and the center post by a first plurality of nails; a second plurality of nails securing a central portion of the first plywood panel to the at least one first vertical framing member, wherein the second plurality of nails are installed at about 6 inches on center; and a third plurality of nails securing a central portion of the second plywood panel to the at least one second vertical framing member, wherein the third plurality of nails are installed at about 6 inches on center.
15. A method of constructing a shear wall comprising: building a framed wall section including a plurality of vertical framing members and a center post disposed between and secured to a top plate and a bottom plate; securing a first plywood panel to a first side of the framed wall section; securing a second plywood panel to a first side of the framed wall section; wherein the first plywood panel has a first middle edge and the second plywood panel has a second middle edge disposed adjacent to the first middle edge; and securing a ductile metal gauge strap disposed along a length of the first middle edge and spanning across the first middle edge and the second middle edge, wherein a first plurality of nails secure the ductile metal gauge strap through the first plywood panel and the second plywood panel and into the center post.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings.
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DETAILED DESCRIPTION
[0040] Several exemplary embodiments for building, testing and utilizing an improved shear wall structure will now be described. It will be apparent to those skilled in the art that the present disclosure may be practiced without some or all of the specific details set forth herein.
[0041] Various iterations of a design build test program resulted in strengthening conventional plywood shear walls with the use of metal gauge straps to produce improved plywood shear wall designs which are referred to as Metal Gauge reinforced plywood shear wall and MeGa wall, for short reference herein.
[0042] The MeGa walls eliminate or reduce the typical failure mechanisms of conventional plywood shear walls including nail slip, edge tear out and nail head pull. Eliminating the nailed connection as a controlling failure mode provides significantly higher, lateral load capacities for the MeGa wall. The MeGa wall includes metal gauge straps that allow the MeGa wall to achieve higher lateral load capacities while also retaining the ductility similar to that of conventional plywood shear walls. The metal gauge straps are disposed along the nailed edges of the plywood panels 114A, 114B to eliminate the conventional failure modes and allow the plywood panels to reach their ultimate capacity. The metal gauge strap includes a more ductile configuration to avoid a brittle shear failure.
[0043]
[0044] The plywood panels 114A, 114B are attached to the framing members with a metal gauge straps 202, 204A, 204B, 206, 208, 210 secured with 10d common nails at the plywood panel edges and along the center post 104, with a nail installed in every hole of the metal gauge straps. Additionally, the field nail spacing S2 on the vertical framing members 102 of the MeGa wall was reduced from 12 inches (30 cm) o.c., as used on the conventional shear wall 100, to 6 inches (15 cm) o.c.
[0045] A hold down unit 212 is also shown, the hold down unit is included for securing the MeGa wall 200 to a test fixture, for testing purposes, as will be described in more detail below. The hold down unit would also be included in an actual MeGa wall in use in a wooden structure for securing the MeGa Wall to the foundation of the wooden structure. It should be understood that the dimensional lumber sizes described herein are nominal measurements which can be about 0.5 inches (12 mm) smaller. By way of example a 2 inch (5 cm) by 6 inch (15 cm) (i.e., 26) can be nominally about 1.5 inches (3.8 cm) by 5.5 inches (14 cm). Similarly, the plywood panels 114A, 114B are described as having a height of about 9 feet (2.7 meters), a width of about 4 feet (1.2 meters) and a thickness of about 0.5 inches (12 mm), however each of the height, width and thickness of the plywood panels may vary as required for the design for the specific application.
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[0050] Metal gauge straps 202, 206 extend along the entire height of each outer, vertical edge of the plywood panels 114A, 114B and across the entire length of the MeGa wall 250, 250. Metal gauge straps 208, 210 extend across the entire width of the MeGa wall. The MeGa wall 250 also includes a metal gauge strip 640 along the center post 104 and spanning across the adjacent, middle edges 114A, 114B of the plywood panels 114A, 114B. Similarly, the MeGa wall 250 includes a metal gauge strip 640 along the center post 104 and spanning across the adjacent, middle edges 114A, 114B of the plywood panels 114A, 114B.
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[0055] The test shear wall's 1030 mudsill is connected to a W1253 foundation beam 1014 with threaded rods that are welded to the top flange of the foundation beam. The foundation beam provides a continuous member to secure the test shear wall 1030, at various points, to resist the shear and overturning forces. The foundation beam is bolted to concrete footings 1016 with bolts from the bottom flange of the foundation beam to threaded inserts in the concrete footings. The concrete footings are post-tensioned to the concrete strong floor 1018 with anchor bolts 1020 to secure the foundations to the floor and resist the shear force through friction between the concrete foundation and the strong floor. Two W beams 1012 on each side of the test shear wall 1030 are attached to several free-standing frames 1024 that provide out-of-plane lateral support for the wall during testing.
[0056] A conventional shear wall 100, as shown in
[0057] The testing protocols for each of the test shear walls 1030 are based on the procedure described in APA 154 (Tissell, John R., 1993. Wood Structural Panels Shear Walls, American Plywood Association, Report NO. 154, May 1993 revision), which has three test cycles. A first test cycle loads the test shear wall to the design value established by the SDPWS code (Special Design Provisions for Wind and Seismic with Commentary, 2021 edition, American Wood Council, Leesburg, Virginia). A second test cycle loads the test shear wall to twice the design value. Lastly, a third test cycle loads the test shear wall until failure. Following each of the test cycles, the test shear walls are fully unloaded before proceeding to the next test cycle.
[0058] The design value for the conventional shear wall 100 was determined using the SDPWS code to be 6960 lbs. of lateral force given the framing configuration described herein. The corresponding test shear wall and force level were used for comparison to each of the test shear walls. The test cycles conducted for each of the test shear walls and the corresponding target values are referenced in Table #2.
TABLE-US-00001 TABLE 2 Conventional Test shear wall MeGa MeGa Mega Number Loading 100 Wall 200 Wall 250 Wall 250 1 Design 100% 25% 25% 25% Stop (lb) 6960 1740 1740 980 2 Design 200% 100% 100% 100% Stop (lb) 13920 6960 6960 3915 3 Design 300% 200% 200% 200% Stop (lb) 20880 13920 13920 7930 4 Design 350% Failure Failure 300% Stop (lb) 24360 7 inches 10 inches 11750 5 Design Failure 450% Stop (lb) 7 inches 17600 6 Design Failure Stop (lb) 8 inches
[0059] As mentioned above the test shear walls generally followed the loading protocol described in APA 154, for this shear wall test, there were two additional loadings added prior to the final load to failure: 300% and 350% of the design load for each test shear wall. These additional test shear wall loadings were added to slowly approach a corresponding maximum shear wall capacity.
[0060] As mentioned above the test shear walls generally followed the loading protocol described in APA 154, for this shear wall test, there were two additional loadings added prior to the final load to failure: 300% and 350% of the design load for each test shear wall. These additional test shear wall loadings were added to slowly approach a corresponding maximum shear wall capacity.
[0061] An additional first cycle, to only 25% of design load, was added to the testing protocol to confirm the test shear wall was assembled and mounted correctly to the test fixture. The second test cycle, to 100% of the design load, assesses the test shear walls' elastic response under stress conditions allowed by code. The third test cycle, to 200% of the design load, further challenged the test shear walls and examine the respective ability to withstand significantly increased forces. The first three cycles were tested until the actuator reached the predetermined force. The final test cycle to failure was performed by transitioning the actuator to a deflection control cycle.
[0062] For MeGa wall 250, the final test cycle was set to a displacement of 7 inches (17.8 cm). The displacement level provided valuable insights into the MeGa wall's 250 behavior and performance at near maximum displacement capacity. For the MeGa wall 250, the modified strap design configuration allowed for greater ductility for the MeGa wall, therefore, a higher target displacement of 10 was set for the final test cycle, allowing for a more extensive examination of the MeGa wall's 250 overall performance.
[0063] MeGa wall 250, has a shorter length of 4.5 feet (1.37 m) compared to the MeGa walls 200, 250 measuring 8-0, the design shear value was adjusted to 3915 pounds.
[0064] The testing protocol for MeGa wall 250, has two additional test cycles: 300% and 450% of the design load. Both additional test cycles were conservatively added to assess the ductile strap buckling. The strain gauge values recorded at 300% of the design load were used to calculate a rough estimate of when the center strap 640 would buckle. The center strap 640 buckled at slightly less than 450% of the design load. Like the MeGa walls 200, 250, MeGa wall 250, was fully unloaded before proceeding to the next test cycle load. The test to failure was set to 10 of displacement to accommodate for the increased deflection allowed by the improved ductile strap 640.
[0065] The design philosophy of the ductile straps 640, 640 was to make the strap strong enough for the shear wall to resist higher lateral loads, near its ultimate capacity, but weak enough to yield prior to a sudden, abrupt shear failure of the plywood panels 114A, 114B. Small scale testing was performed on various prototypes to narrow in on a viable design that could be easily fabricated and installed. Once the small-scale testing was completed, the ductile strap was installed on a full-scale shear wall with strain gauges attached to the strap, as shown in
[0066] The small-scale tests give insight on how the strap will behave on a shear wall. As adjacent panels rack, the adjacent edges 114A, 114B of the plywood panels will attempt to slip past one another. As described above, this slip between adjacent edges is typically held limited panel edge nailing to a common stud. In the embodiments described herein, the slip between adjacent edges is limited by the common center strap 240, 640, 640 spanning across the adjacent edges and secured to the center post with nails through the strap and the plywood panels. This shear transfer from one plywood panel to an adjacent plywood panel, through the strap causes longitudinal shear in the strap. The use of web sections 712, 812 within the strap can be fine-tuned to permit ductile deformation prior to abrupt rupture in the plywood panels 114A, 114B. This internal deformation will result in some compressed web sections that may experience a buckling limit state.
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[0069] Comparing the elastic regions of the curves, adjusted MeGa wall 250 has the mildest slope. The milder slop indicates a lowest modulus of elasticity compared to the other shear walls. Since adjusted MeGa Wall 250, is only 4.5 feet long compared to the 8-foot wide MegA walls 200, 250, these properties make sense. As the length of the shear wall increases, more force is needed to put the shear wall into bending.
[0070] Adjusted MeGa wall 250, is adjusted to estimate behavior as an 8-foot shear wall, with the slope similar to the conventional shear wall 100. MeGa Wall 250 has the steepest slope and modulus of elasticity due to the stiffness of the non-buckling, central strap. It is inferred that the buckling strap in MeGa Wall 250 allows the adjacent plywood panel edges to displace similarly to the conventional shear wall 100, lowering the stiffness, whereas the non-buckling, central strap prevents this from happening.
[0071] Adjusted MeGa wall 250, proved to be the most effective shear wall in terms of capacity and ductility according to the adjusted curve. At the maximum force of 43,372 lbs., the adjusted MeGa wall 250, drifts 6.77 inches. MeGa wall 250, has a similar maximum force of 42,860 lbs., but the displacement is only 3.45 inches. Shear walls 250, 250, 250 are significantly stronger than the conventional shear wall 100, which records a capacity of 24,540 lbs. with a 3.48 inch drift. Overall, MeGa wall 250 produces capacity and displacement that is roughly twice as much as a conventional shear wall 100.
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[0073] Table 3 shows the energy dissipation of the shear walls 100, 250, 250, 250. Energy dissipation is also a reliable indicator of ductility. Greater energy dissipation provides an increase in the shear walls' ductility. These values are used in the process of calculating the shear walls' ductility. In comparison to the conventional shear wall 100, the less ductile metal strap 640 of MeGa wall 250 has a substantially greater ability to absorb energy. The ductile strap 640 of MeGa wall 250 has an even greater increase in energy dissipation.
TABLE-US-00002 TABLE 3 Energy dissipation compared to conventional shear wall Percentage of Energy Conventional Wall Dissipated (lb-in) Shear Wall 100 Conventional shear wall 100 62900 100 MeGa Wall 250 95850 152.4 Adjusted MeGa Wall 250 * 110900 176.3 MeGa Wall 250 ** 197200 313.5 * 4.5 feet (1.37 m) wall length ** Adjusted to 8 feet (2.44 m) wall length
[0074] The forces in each of the sections were calculated from the strain gauge measurements using the following equation #1:
[0075] The strain gauge measurements can be inaccurate for the compression sections after they start buckling.
[0076] Before the buckling occurs, the compression strain gauge measures more force than the tension strain gauge. During buckling, the compression sections offer reduced capacity, so a greater percentage of the load flows through the tension section. This is visualized by the flattening of the tension curve around 17,500 lbs. of lateral force in
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[0078] Despite the shorter wall length of adjusted MeGa wall 250 compared to MeGa walls 250, 250, the ductility ratio can still capture the inherent nature of the shear walls' assembly for comparison because the unitless parameter is evaluating ultimate displacement compared with yield displacement. Using the backbone curves of the tested wall data, there is a clear increase in ductility from MeGa wall 250, 250 ductility ratio of 1.90 to MeGa wall 250 ductility ratio of 2.55.
[0079] Static calculations were performed on the shear walls to determine the force in-between plywood panels at 90% of the ultimate applied load to force yielding prior to ultimate failure of the wall. This yielding force is divided by the number of nails at the joint of the plywood panels so the load through each nail at the desired yield can be determined. With this information, a free body diagram (FBD) of the strap would reveal the amount of tensile force through the diagonal at the desired load. The required width of the diagonal was then determined by Equation 3:
[0080] The metal gauge strap 204A, 204B had a yield strength of 50 ksi and rupture strength of 65 ksi. The average thickness of the straps are about 0.06 inches (1.5 mm) with minimal variation. The calculated required width was slightly over 0.5 inches (12 mm).
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[0083] Mega wall 250 performed consistently with Mega wall 200 as the shear wall maintained elastic up through 200% design load. The Mega wall 250 was able to reach a capacity of 42860 lbs. compared to 42755 lbs. for Mega wall 200. One difference was a more abrupt and brittle failure of Mega Wall 200 due to shear in the plywood panel.
[0084] Understanding the mode of failure of lateral force resisting systems is important for design. From previous testing, failure modes of the shear walls included nail head pull through, stud splitting, and plywood buckling resulting in sudden shear failure. Nail head pull through came as a result of the plywood sheets rotating and drifting. The nails were inserted firmly into the stud behind the plywood resulting in pull through instead of pullout. Each iteration of the shear walls sought to overcome the previous failure mode, resulting in shear walls with greater capacities each time. In Mega Wall 200 and 250 the failure mode was plywood buckling resulting in panel shearing. The buckling was slight but caught on camera happening the moment before the panel sheared.
[0085] Strain gauges were installed onto the center strap during the testing of Mega wall 200 to measure the maximum principal strain and stress as the metal gauge strap 204 underwent throughout the loading process. Rosette strain gauges measured strain in the x, y, and 45-degree directions. Two strain gauges can be used to verify results.
[0086] Mega walls 200, 250 both exhibited much greater elastic regions than the conventional shear wall 100. Both Mega walls 200, 250 retained elasticity until 23 kips and had greater stiffness than the conventional shear wall due to the metal gauge strap which prevented nail slippage from occurring.
[0087] To evaluate the energy absorbed by the shear walls, a line of best fit was determined for each force versus displacement graph. Integrating these equations provided a measure of the energy absorbed by each wall, expressed in pound-inches (lbs-in). Mega wall 200 absorbed a total of 101,843 lbs-in of energy, while Mega wall 250 absorbed 94,674 lbs-in. For comparison, it is worth noting that the conventional shear wall 100 exhibited significantly lower energy absorption. The conventional shear wall absorbed only 48,764 lbs-in of energy, which is approximately half of the energy absorbed by Mega walls 200, 250, 250. The calculated energy absorbed emphasizes the robustness of Mega walls 200. 250 and 250. These shear walls 200, 250, 250 exhibited significant capacity to absorb and dissipate energy, indicating the respective ability to effectively withstand dynamic loads and resist excessive deformation.
[0088] The ductility of the shear walls was evaluated using ASTM E2126's ductility ratio (D), which compares the ultimate displacement (Au) to the yield displacement (yield) from the test data. Mega Wall 200 exhibited a ductility ratio of 3.236, while Mega wall 250 had a ratio of 2.974. Both ratios of the Mega walls 200, 250, 250 are very similar to the ductility ratio of the conventional shear wall 100, which measured at 3.051. The close resemblance in ductility ratios among Mega walls 200, 250, 250, and the conventional shear wall 100 indicates that all three variants displayed comparable levels of ductility during testing. Mega walls 200, 250, 250 demonstrated similar ductility to the conventional shear wall 100 despite the design modifications reinforcing their respective structural performance and reliability.
[0089] Mega wall 200 exhibited a load-carrying capacity of a double-sided plywood shear wall despite having only a single side. This demonstrates the effectiveness of the design modifications implemented in Mega wall 200, including the change in field nail spacing and the use of specific metal gauge straps 202-210.
[0090] During the small-scale tests conducted after Mega wall 200, several interesting observations were made. The vertical slot strap failed in a brittle manner under shear forces, suggesting potential limitations in its design and performance. The horizontal slot strap did not exhibit the anticipated double curvature or achieve flexural yielding. On the other hand, the alternating diagonal tension strap yielded as expected and displayed significant ductility. However, the X diagonal strap, despite being very stiff, experienced buckling near the nail head, leading to additional stress on the nails and the fracturing of one of the nail heads. These findings provide valuable insights into the behavior and performance of the metal strap for Mega wall 250. After testing Mega wall 200 the strain gage results from the center strap 204 were analyzed. As mentioned in the strain gage results section, 80% of the total lateral load was transferred into the center strap. Design of the center strap 640 for Mega wall 250 was based upon the assumption that the strap would experience 80% of the lateral load and yield when reaching 90% of that load. The strap did not experience the forces as predicted. The center strap 640 was then redesigned to the center strap 640 to narrow down potential strap sections towards a desirable outcome. Mega wall 250 provided more ideal and predictable yielding.
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[0092] Terms such as about, on the order of, and approximately, can include+/10-20% of the stated value as applicable to the disclosed embodiments. Although the foregoing disclosure has been described in some detail for purposes of clarity of understanding, it will be apparent that certain changes and modifications may be practiced within the scope of the appended claims. Accordingly, the present embodiments are to be considered as illustrative and not restrictive, and the disclosure is not to be limited to the details given herein, but may be modified within the scope and equivalents of the appended claims.