MODULAR LEVEL ACCESS STRUCTURES
20250067056 ยท 2025-02-27
Inventors
Cpc classification
E04F11/035
FIXED CONSTRUCTIONS
International classification
Abstract
Level access structures including a first module and a second module. The first module includes first sidewalls defining a first open shaft with a first top end and a first bottom end opposite the first top end. The second module includes second sidewalls defining a second open shaft with a second top end and a second bottom end opposite the second top end. The second module is complementarily configured with the first level access module. The second module is configured to selectively couple to the first module with the second open shaft aligned with the first open shaft to define a continuous open shaft. The continuous open shaft is configured to contain a level access system.
Claims
1. A level access structure, comprising: a first module including first sidewalls defining a first open shaft with a first top end and a first bottom end opposite the first top end; and a second module including second sidewalls defining a second open shaft with a second top end and a second bottom end opposite the second top end; wherein: the second module is complementarily configured with the first module; the second module is configured to selectively couple to the first module with the second open shaft aligned with the first open shaft to define a continuous open shaft; and the continuous open shaft is configured to contain a level access system.
2. The level access structure of claim 1, wherein the continuous open shaft is configured to contain an elevator.
3. The level access structure of claim 1, wherein: the level access structure includes the level access system disposed in the continuous open shaft; and the level access system is a staircase.
4. The level access structure of claim 2, wherein the first module includes: a first landing supported from the first sidewalls at a medial level between the first bottom end and the first top end and extending horizontally into the first open shaft; and a second landing supported from the first sidewalls proximate the first top end and extending horizontally into the first open shaft.
5. The level access structure of claim 4, wherein the staircase includes: a first flight of stairs extending from the first bottom end to the first landing; and a second flight of stairs extending from the first landing to the second landing.
6. The level access structure of claim 5, wherein: the first sidewalls aligned with the second sidewalls define continuous sidewalls; the continuous sidewalls include: a first sidewall; and a second sidewall spaced from the first sidewall across the continuous open shaft; the first flight of stairs is mounted to the first sidewall; and the second flight of stairs is mounted to the second sidewall.
7. The level access structure of claim 6, further comprising a dividing wall disposed between the first flight of stairs and the second flight of stairs.
8. The level access structure of claim 7, wherein the dividing wall is mounted to the first flight of stairs and the second flight of stairs.
9. The level access structure of claim 7, wherein the first landing defines a notch configured to receive the dividing wall.
10. The level access structure of claim 1, further comprising a pin system configured to selectively couple the second module to the first module.
11. The level access structure of claim 10, wherein: the first sidewall defines: a first vertical recess proximate the second module; and a first sidewall bore extending horizontally through the first vertical recess; the second sidewall defines: a second vertical recess proximate the first module and aligned with the first vertical recess when the second module selectively couples to the first module; and a second sidewall bore extending horizontally through the second vertical recess; the pin system includes: a vertical pin disposed within the first vertical recess to the second vertical recess to couple the first sidewalls to the second sidewalls, the vertical pin defining pin bores extending horizontally through the vertical pin, the pin bores including a first pin bore disposed within the first vertical recess and aligned with the first sidewall bore and a second pin bore disposed within the second vertical recess and aligned with the second sidewall bore; a first horizontal pin configured to selectively extend through the first sidewall bore and the first pin bore to couple the vertical pin to the first sidewall; and a second horizontal pin configured to selectively extend through the second sidewall bore and the second pin bore to couple the vertical pin to the second sidewall.
12. The level access structure of claim 11, wherein the first horizontal pin disposed in the first sidewall bore defines a mounting point to hoist the first module with a crane.
13. The level access structure of claim 12, wherein the first horizontal pin is composed of steel.
14. The level access structure of claim 1, wherein the second module selectively couples to the first module with the second bottom end abutting the first top end.
15. The level access structure of claim 14, further comprising a roof module configured to selectively mount on top of the second module and to enclose the continuous open shaft from above.
16. The level access structure of claim 15, further comprising a base module configured to selectively couple to the first module at the first bottom end and to enclose the continuous open shaft from below.
17. The level access structure of claim 16, wherein the base module includes a base slab configured to support the first module, the second module, and the roof module from the ground.
18. The level access structure of claim 17, wherein the level access structure is freestanding.
19. The level access structure of claim 1, wherein the first sidewalls include an access sidewall defining a doorway providing access to the first open shaft.
20. The level access structure of claim 19, wherein the doorway is defined proximate the first bottom end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0021] The disclosed level access structures will become better understood through review of the following detailed description in conjunction with the figures. The detailed description and figures provide merely examples of the various inventions described herein. Those skilled in the art will understand that the disclosed examples may be varied, modified, and altered without departing from the scope of the inventions described herein. Many variations are contemplated for different applications and design considerations; however, for the sake of brevity, each and every contemplated variation is not individually described in the following detailed description.
[0022] Throughout the following detailed description, examples of various level access structures are provided. Related features in the examples may be identical, similar, or dissimilar in different examples. For the sake of brevity, related features will not be redundantly explained in each example. Instead, the use of related feature names will cue the reader that the feature with a related feature name may be similar to the related feature in an example explained previously. Features specific to a given example will be described in that particular example. The reader should understand that a given feature need not be the same or similar to the specific portrayal of a related feature in any given figure or example.
Definitions
[0023] The following definitions apply herein, unless otherwise indicated.
[0024] Substantially means to be more-or-less conforming to the particular dimension, range, shape, concept, or other aspect modified by the term, such that a feature or component need not conform exactly. For example, a substantially cylindrical object means that the object resembles a cylinder, but may have one or more deviations from a true cylinder.
[0025] Comprising, including, and having (and conjugations thereof) are used interchangeably to mean including but not necessarily limited to, and are open-ended terms not intended to exclude additional elements or method steps not expressly recited.
[0026] Terms such as first, second, and third are used to distinguish or identify various members of a group, or the like, and are not intended to denote a serial, chronological, or numerical limitation.
[0027] Coupled means connected, either permanently or releasably, whether directly or indirectly through intervening components.
Contextual Details
[0028] Ancillary features relevant to the level access structures described herein will first be described to provide context and to aid discussing the level access structures.
Building
[0029] The level access structures described herein are used to provide access to different levels or floors of a building. The level access structures may be utilized with a wide variety of buildings, including commercial, governmental, or education buildings; apartment complexes; hotels; and homes. Any building with different floors or levels, including subterranean levels, may utilize the level access structures described below.
Modular Level Access Structures
[0030] With reference to the figures, modular level access structures will now be described. The level access structures discussed herein function to enable access to different floors of a building via level access systems, such as staircases and elevators.
[0031] The reader will appreciate from the figures and description below that the presently disclosed level access structures address many of the shortcomings of conventional level access structures. For example, the novel level access structures are modular rather custom built at a job site. The modular, prebuilt features of the novel level access structures increases sustainability, speeds installation, and reduces labor compared to conventional level access structures that are built on site.
[0032] The novel level access structures described herein also mitigate risk and uncertainty with building installation projects. The novel level access structures reduce or entirely avoid delays that propagate through a building construction project from issues arising with building and installing custom level access structures. Desirably, the novel, modular level access structures mitigate timeline and cost risks by arriving prebuilt and ready to install at building construction sites.
[0033] Another advantage of the novel level access structures is that they are freestanding and can be installed with or without building infrastructure in place. Because the novel level access structures do not require support from a building, they do not constrain the building installation schedule by requiring that support for them be in place before they are installed.
[0034] Beneficially, the novel level access structures effectively accommodate drift that invariably occurs during building construction projects. Accommodating drift allows for the novel level access structures to be installed without reinstalling or correcting structural members that have drifted from their planned positions.
Level Access Structure Embodiment One
[0035] With reference to
[0036] Level access structure 100 includes a base module 110, multiple medial modules 120, and a roof module 130. The components of level access structure 100 are described in the sections below.
[0037] In some examples, the level access structure does not include one or more features included in level access structure 100. For example, some level access structure examples do not include a base module, a medial module, or a roof module. Some examples include fewer medial modules than depicted in the figures, such as a single medial module. In other examples, the level access structure includes additional or alternative features.
[0038] As shown in
[0039] The size, shape, and appearance of the level access structure may differ than depicted in the figures or expressly described below. The reader should understand that the feature combinations described below may vary in form while maintaining the same functions as the specific components described below.
Medial Modules
[0040] The medial modules generally provide access to medial floors in a building, such as between the first floor and a second floor above a ground floor. The medial modules are distinct from the base modules and the roof modules because they define both top and bottom shaft openings rather than closing the open shaft on either a bottom side or a top side like the base module and the roof module, respectively. The medial modules are further distinct from the base modules by not including a base slab. The medial modules are distinct from the roof modules by not including a roof cap.
[0041] Multiple medial modules may be included in a level access structure depending on how many levels of access are required. For example, as shown in
[0042] In scenarios where access between two medial levels is required, such as between a first floor and a second floor, a single medial module is sufficient. In some examples, such as when a building does not have medial levels and instead includes only a ground floor and a top floor, no medial modules are included in the level access structure. Instead, the level access structure consists of a base module and a roof module.
[0043] A lowermost medial module (designated as medial module 120A in the figures) often attaches to base module 110 above base module 110, such as shown in
[0044] Each medial module includes sidewalls, a first landing, a second landing, a dividing wall, and pin systems. The sidewalls define an open shaft. For example, as shown in
[0045] Each medial module is complementarily configured with other medial modules and with base module 110 and roof module 130. The complementary configuration of the modules enables them to interchangeably connect to each other and to continue the open shaft between them. For example, as shown in
[0046] With reference to
[0047] Continuous open shaft 140 is configured to contain a level access system 150. In the example shown in
Sidewalls
[0048] Sidewalls 111 support components of level access structure, such as landings 115 and 116, level access system 150, and pin systems 160. Further, sidewalls 111 define the size, shape, and internal space of the medial modules. For example, as shown in
[0049] As shown in
[0050] As depicted in
[0051] With reference to
[0052] As apparent from
[0053] The number of vertical recesses and horizontal bores may vary in different examples. In the present example, with reference to
[0054] As shown in
[0055] Sidewalls 111 of each medial module 120 (as well as base module 110 and roof module 120) include multiple walls. In the example shown in
[0056] As shown in
[0057] With reference to
[0058] Second sidewall 192 may be referred to as an access sidewall. As shown in
[0059] When modules (base, medial, or roof) are attached together with their respective sidewalls 111 aligned, sidewalls 111 define continuous sidewalls 170. Continuous sidewalls 170 include a first continuous sidewall 171, a second continuous sidewall 172, a third continuous sidewall 173, and a fourth continuous sidewall 174. First continuous sidewall 171 is defined by multiple aligned first sidewalls 191; second continuous sidewall 171 is defined by multiple aligned second sidewalls; etc.
Landings
[0060] The landings provide horizontal surfaces on which people may access level access system 150 within the modules. The landings also enable a person to access doors formed in sidewalls 111 to enter and exit the modules.
[0061] The landings are supported by sidewalls 111 in each module. For example, first landing 115 is supported from sidewalls 111 at a medial level of open shaft 112. As depicted in
[0062] Second landing 116 is supported from sidewalls 111 proximate top end 113 of open shaft 112. As apparent from
[0063] The landings may be configured in any suitable flooring configuration with any suitable flooring material. In examples where the level access system is an elevator, landings may not be included in the level access structure.
Dividing Wall
[0064] Dividing wall 118 functions to laterally separate flights of stairs of level access system 150. Dividing wall 118 is an optional feature and is not included in all level access system examples. For instance, some module examples with staircases do not include dividing walls. Further, dividing walls are not included in examples where the level access system is an elevator.
[0065] As depicted in
[0066] The dividing wall may be configured as any suitable wall configuration with any suitable exterior material, including brick, drywall, or wood paneling. The size and shape of the dividing wall may vary in different examples to suit different needs and aesthetic design considerations.
Pin Systems
[0067] Pin systems 160 are configured to selectively couple modules together. Pin systems 160 are adapted to couple together base module 110 to medial module 120A; one medial module to another medial module; medial module 120D to roof module 130; and/or base module 110 to roof module 130. Further, pin systems 160 are configured to serve as mounting points for a hoist or other lifting device to enable lifting and moving the modules to desired positions.
[0068] As shown in
[0069] As depicted in
[0070] With reference to
[0071] Horizontal pin 163 extending through sidewall bore 169 and pin bore 164 or 165 also defines a mounting point. As depicted in
[0072] In the example depicted in
[0073] In some examples, horizontal pin 162 is replaced with a different horizontal pin after the module is hoisted into place. The replacement horizontal pin may be less structurally robust than horizontal pin 162 used for hoisting the module, but sufficiently robust for retaining vertical pin 161 within vertical recess 168. Replacing horizontal pin 162 with less structurally robust horizontal pins may reduce costs by relying on less expensive pins as permanent linking members and reusing the more expensive, more structurally robust pins for lifting different modules.
[0074] Horizontal pin 162 is composed of steel to provide sufficient structural strength and rigidity for it to serve as a lift engagement point. However, the horizontal pin may be comprised of any currently known or later developed material with sufficient strength and rigidity to serve as a mounting point. The replacement horizontal pin used exclusively for retaining the vertical pin in the vertical recess may be any currently known or later developed material suitable for pin retention, which may be a less structurally robust material than steel.
Base Module
[0075] Base module 110 serves as a foundation for level access structure 100 by supporting one or more medial modules 120 and/or roof modules 130 from below. For example, as shown in
[0076] Base module 110 also functions to provide access between floors or levels of a building via level access system 150, such as between a ground floor and a first floor as depicted in
[0077] Base module 110 is configured similarly to medial modules 120 described above with a few unique features. The features in common between the modules, such as sidewalls 111, first and second landings 115 and 116, dividing walls 118, and pin systems 160, are described above and will not be redundantly described again in this section. Unique, defining features of base module 110 are described in this section.
[0078] As shown in
[0079] As apparent from
[0080] Base slab 117 is formed from concrete, but may be formed from any currently known or later developed material suitable for foundation applications. The size and shape of the base slab may vary in different examples than depicted in the figures.
Roof Module
[0081] Roof module 130 is configured to enclose continuous open shaft 140 from above. As shown in
[0082] Roof module 130 is configured with selected features in common with medial modules 120 described above and with a few unique features. The features in common between the modules, such as sidewalls 111, dividing walls 118, and pin systems 160, are described above and will not be redundantly described again in this section. Unique, defining features of roof module 130 are described in this section.
[0083] As shown in
[0084] Roof cap 180 is a feature unique to roof module 130 relative to medial modules 120. As shown in
[0085] In the example shown in
Level Access System
[0086] Level access system 150 provides access to different levels of a building. For example, the level access system may enable one to move from the ground floor to the second floor. Alternatively, the level access system may enable one to move from a top floor to the ground floor with multiple intermediary floors between the top floor and the ground floor.
[0087] In the example shown in
[0088] In some examples, the level access structure includes the level access system disposed in the continuous open shaft. In other examples, the level access system is not included in the level access system, but rather the level access system accommodates the level access system. For example, a project may entail using a level access system supplied by a third party and the level access system may be designed to accommodate and couple to the third-party level access system.
[0089] Level access system 150 mounts to sidewalls 111 in each module. For example, as shown in
Additional Embodiment
[0090] With reference to
Level Access Structure Embodiment Two
[0091] Turning attention to
[0092] Because level access structure 200 is configured for an elevator, modules 210, 220, and 230 are configured differently than modules 110, 120, and 130. The primary difference between the modules in structure 200 versus structure 100 is that modules 210, 220, and 230 do not include landings inside continuous open shaft 240 like in continuous open shaft 140. Instead, continuous open shaft 240 is more fully open than continuous open shaft 140 to accommodate the elevator extending between the modules of level access structure 200.
[0093] While landings are not present inside continuous open shaft 240, the reader can see in
[0094] The disclosure above encompasses multiple distinct inventions with independent utility. While each of these inventions has been disclosed in a particular form, the specific embodiments disclosed and illustrated above are not to be considered in a limiting sense as numerous variations are possible. The subject matter of the inventions includes all novel and non-obvious combinations and subcombinations of the various elements, features, functions and/or properties disclosed above and inherent to those skilled in the art pertaining to such inventions. Where the disclosure or subsequently filed claims recite a element, a first element, or any such equivalent term, the disclosure or claims should be understood to incorporate one or more such elements, neither requiring nor excluding two or more such elements.
[0095] Applicant(s) reserves the right to submit claims directed to combinations and subcombinations of the disclosed inventions that are believed to be novel and non-obvious. Inventions embodied in other combinations and subcombinations of features, functions, elements and/or properties may be claimed through amendment of those claims or presentation of new claims in the present application or in a related application. Such amended or new claims, whether they are directed to the same invention or a different invention and whether they are different, broader, narrower or equal in scope to the original claims, are to be considered within the subject matter of the inventions described herein.