GRAPPLE BUCKET WITH DEBRIS BAG HANGER AND AUTONOMOUS STRAP RELEASE
20250066165 ยท 2025-02-27
Assignee
Inventors
Cpc classification
International classification
Abstract
A boom truck having a grapple bucket with first and second jaws which controllably pivot on an axle from an open to partly closed jaw positions. The bucket picks up a debris-carrying bag via lifting straps. The bucket has an elongated hanger, one end mounted on the first jaw and an opposing strap carrying, terminal end which transverses the axle in open jaw position. Bucket a wiper mounted on bucket's second jaw with a wiper surface adjacent hanger's strap carrying region in open position. Hanger's terminal end region is foreshortened such that the end arcuately bypasses wiper's surface during pivotal movement of both jaws during transition from open to partly closed jaw positions. method of lifting, carrying and depositing a debris-carrying bag having at least one lifting strap. Method includes placing lifting strap on strap carrying region and lifting the bag in the open jaw position. With grapple in final deposition position, jaws pivot from open position to partly closed jaw position and strap is pushed off the strap carrying region by a wiper mounted on the second jaw. Creating gap between strap carrying region and wiper off-loads strap via gap in the closed, bag deposition position.
Claims
1. A truck with a boom terminating in a grapple bucket, the grapple defined by a first jaw and a second jaw which pivot on a bucket axle, both jaws configured to controllably pivot on the axle from a substantially open jaw position to a partly closed jaw position, the grapple bucket adapted to pickup a debris-carrying bag, the debris-carrying bag having at least one lifting strap, the grapple bucket comprising: an elongated hanger having one end mounted on the first jaw above the axle and a strap carrying region at a terminal end opposite the one end, the hanger extending transversely over the axle in the open jaw position; a wiper mounted to the second jaw and defining a wiper surface adjacent the strap carrying region in the open jaw position; and the strap carrying region and the terminal end foreshortened to arcuately bypass the wiper surface during a pivotal transition from the open jaw position to the partly closed jaw position.
2. The truck with the grapple bucket as claimed in claim 1 wherein the at least one lifting strap is disposed on the strap carrying region and off-loaded by wiping the lifting strap off the strap carrying region in the partly closed jaw position.
3. The truck with the grapple bucket as claimed in claim 1 wherein, in the open jaw position, the strap carrying region is substantially horizontal and the wiper is at least one of a horizontal wiper member wherein the wiper surface extends transversely to the strap carrying region, and a U-shaped wiper with the conjoining U-element defining at least a portion of the wiper surface wherein in the open jaw position the strap carrying region nests into the U-shaped wiper.
4. The truck with the grapple bucket as claimed in claim 1 the first and the second jaw are respectively mounted on a first and a second saddle and wherein the first and the second saddle in the controllably pivot on the axle with the first and second jaws, and in the open jaw position, the at least one strap is threaded above the saddle and the axle and disposed on the strap carrying surface.
5. The truck with the grapple bucket as claimed in claim 1 wherein the at least one lifting strap is a first lifting strap and the debris-carrying bag has a second lifting strap; and the elongated hanger is a first hanger having a first end mounted on the first jaw at a first jaw location above the axle; a second elongated hanger having a second end mounted on either the first jaw or the second jaw at a second jaw location above the axle; the first and second hangers respectively having first and second strap carrying regions at respective first and second terminal ends opposite the respective first and second ends, the first and second hangers respectively extending transversely over the axle in the open jaw position; a first and a second wiper respectively mounted to an opposing jaw of the first and second jaws, the first and second wipers respectively defining first and second wiper surfaces adjacent respective first and second strap carrying regions in the open jaw position; and the first and second strap carrying regions foreshortened to respectively arcuately bypass the respective first and second wiper surfaces during a pivotal transition from the open jaw position to the partly closed jaw position.
6. A grapple bucket with debris bag hanger, the grapple controllably movably coupled to a boom, and the grapple adapted to lift and move a debris bag having at least one lifting strap, the grapple comprising: a first grapple jaw and a second grapple jaw pivotally mounted on a bucket axle, both jaws configured to controllably pivot on the axle from a substantially open jaw position to a partly closed jaw position; an elongated hanger having one end mounted on the first jaw above the axle and a strap carrying region at a terminal end opposite the one end, the hanger extending transversely over the axle in the open jaw position; and a wiper mounted to the second jaw and defining, in the open jaw position, a wiper surface adjacent the strap carrying region; and the strap carrying region and the terminal end foreshortened to arcuately bypass the wiper surface during a pivotal transition from the open jaw position to the partly closed jaw position.
7. The grapple bucket as claimed in claim 6 wherein in the partly closed jaw position a gap is defined between the terminal end of the foreshortened strap carrying region and the wiper surface and the lifting strap is pushed off the foreshortened strap carrying region by the wiper surface when the gap is defined.
8. The grapple bucket as claimed in claim 6 wherein, in the open jaw position, the strap carrying region is substantially horizontal and the wiper is at least one of a horizontal wiper member wherein the wiper surface extends transversely to the strap carrying region, and a U-shaped wiper with the conjoining U-element defining at least a portion of the wiper surface wherein in the open jaw position the strap carrying region nests into the U-shaped wiper.
9. The grapple bucket as claimed in claim 6 wherein the at least one lifting strap is a first lifting strap and the debris-carrying bag has a second lifting strap; and the elongated hanger is a first hanger having a first end mounted on the first jaw at a first jaw location above the axle; a second elongated hanger having a second end mounted on either the first jaw or the second jaw at a second jaw location above the axle; the first and second hangers respectively having first and second strap carrying regions at respective first and second terminal ends opposite the respective first and second ends, the first and second hangers respectively extending transversely over the axle in the open jaw position; a first and a second wiper respectively mounted to an opposing jaw of the first and second jaws, the first and second wipers respectively defining first and second wiper surfaces adjacent respective first and second strap carrying regions in the open jaw position; and the first and second strap carrying regions foreshortened to respectively arcuately bypass the respective first and second wiper surfaces during a pivotal transition from the open jaw position to the partly closed jaw position.
10. A method of lifting, carrying and depositing a debris-carrying bag having at least one lifting strap with a truck having a boom terminating in a grapple bucket, the grapple defining a first jaw and a second jaw which pivot on a bucket axle, both jaws configured to controllably pivot on the axle from a substantially open jaw position to a partly closed jaw position, the method comprising: placing the at least one strap onto a foreshortened strap carrying region of an elongated hanger, the hanger extending transversely over the axle in the open jaw position; after placement of the at least one strap on the foreshortened strap carrying region, lifting the debris-carrying bag with the grapple and the boom with the grapple in the open jaw position; while the jaws pivot on the axle from the open jaw position to the partly closed jaw position, pushing the at least one strap off the foreshortened strap carrying region with a wiper mounted on the second jaw; creating a gap between a terminal end of the foreshortened strap carrying region and the wiper while the jaws pivot to the partly closed jaw position; and off-loading the lifting strap from foreshortened strap carrying region with the wiper substantially simultaneously upon creation of the gap and depositing the debris-carrying bag by the wiper pushing the at least one strap off the wiper surface.
11. The method of lifting, carrying and depositing the debris-carrying bag as claimed in claim 10 including providing the debris-carrying bag with a second strap, placing the second strap onto a second foreshortened strap carrying region of a second elongated hanger, and substantially repeating the pushing, creating and off-loading steps for both the at least one strap and the second strap with a second wiper.
12. The method of lifting, carrying and depositing a debris-carrying bag as claimed in claim 11 wherein the elongated hanger is mounts on the first jaw and extends over the axle, and wherein the wiper is mounted on the second jaw, and the method includes creating the gap by the arcuate movement of the first jaw in one direction and the concurrent arcuate movement of the second jaw in an opposite direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In the figures, like reference numerals refer to identical or functionally similar elements. The separate views which, together with the detailed description of various embodiments of the invention, are incorporated in and form part of the specification, serve to further illustrate various embodiments and explain various principles and advantages all in accordance with the present invention.
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION
[0036] While the specification concludes with claims defining the features of the invention that are regarded as novel and inventive, it is believed that the invention will be better understood from a consideration of the following descriptions, when take in conjunction with the drawings, in which like reference numerals refer to identical or similar items. It is to be understood that these embodiments are merely exemplary of the invention, which can be embodied in various forms.
[0037] The present invention provides a novel and efficient grapple bucket with debris bag hanger and autonomous strap release. The Figures show several advantageous features of the present invention, but, as will be described below, the invention can be provided in several shapes, sizes, combinations of features and components, and varying numbers and functions of the components.
[0038]
[0039] As used herein, the term open jaw position means that the two opposing jaw sets are mainly open and the phrase includes, but is not limited to, a fully open opposing jaw position. This phrase and similar phrases do not mean that the opposing jaw sets cannot open wider than illustrated herein. Rather, the open jaw position phrase mainly defines a wide span between the opposing jaw teeth. As used herein, the phrase partly closed jaw position and similar phrases mean that the opposing jaw sets are generally closed. However, the phrase includes, but is not limited to, both a partly closed jaw condition and a fully closed opposing jaw position. As explained later in this specification, the hanger's jaw-mount position, the strap hanger surface, and the shortened length of the strap hanger surface relative to the wiper jaw-mount position, the wiper surface, and transverse length of the wiper surface define a mechanical system which changes based upon the arcuate movement of the left and right jaw sets from the jaw set the open position and the jaw set closed position. Stated otherwise, the jaw sets must close further together (possibly fully closed) if a longer strap hanger surface is provided than the surface illustrated herein. Again, the mount position and the length of the strap hanger surface and the wiper-jaw mount position and the configuration of the wiper surface all play a part in when the hanger surface-wiper surface gap is formed resulting in the wiper pushing the strap off the hanger surface and causing the strap to fall though the gap.
[0040] Straps 27, 27A of the debris-carrying bag 29 are shown in dashed lines in
[0041] As is known in the prior art, jaw 21 is controllably moved through its arcuate length in direction 13 by a motive force applied to rotatable coupling 21B. Similarly, another motive force changes the pivotal or arcuate position of jaw 23 in a counter-rotational direction 15 and is applied to pivotal coupling 23B of jaw 23. Jaws 21, 23 rotated about pivotal axle 12. Axle 12 or its complementary sleeve, is mounted in grapple bucket saddle 40. Further technical details of grapple buckets and operational aspects of jaws 21, 23 are discussed in the prior art identified earlier.
[0042]
[0043]
[0044] In contrast,
[0045]
[0046] In operation in one embodiment, first, the grapple jaws are in the open jaw position and are positioned by the boom operator over the debris carrying bag. A ground worker then lifts the bag's lifting strap (not shown) over saddle 40 (
[0047] Preferable, the debris carrying bag has two opposing straps and the grapple bucket has a hanger-wiper set on the transverse leftmost jaw set and an opposing hanger-wiper set on the transverse rightmost jaw set. The ground worker then lifts the bag's transverse left lifting strap over the transverse left saddle region and over the transverse left pivot axle region and places the strap on the transverse left hanger strap carrying region. The ground worker then repeats the process with the transverse right strap on the transverse right hanger.
[0048] At the deposition site, the debris bag and its contents are released into the truck by the wiper 30 pushing the strap 27 off the strap carrying hanger surface 20B (
[0049]
[0050]
[0051]
[0052]
[0053] Although reference is made herein and in the claims to the partly closed jaw position, it is believed that one of the several critical operational points of the invention is established by the terminal end of the hanger passing by the opposing wiper surface forcing the strap, on the hanger's strap carrying region, to be pushed off the hanger and fall though gap 42 (
[0054] In a current embodiment, the jaws in the open jaw position are in a substantially horizontal mainly fully open position with respect to each other. Also in the current embodiment, the partly closed jaw position is more than halfway through the arcuate jaw swing. In the current embodiment, in the open jaw position, the hanger and strap carrying surface are substantially horizontal to the ground plane and the upper surface of the conjoining U-leg of the wiper is also horizontal. In this embodiment, the lower surface of the hanger rests on the conjoining U-leg. Stated otherwise, the inboard end of the hanger's strap carrying region is adjacent or in contact with the U-shaped wiper (a nested condition).
[0055] The grapple bucket with the debris bag hanger has an autonomous strap release because the strap is pushed off the hanger and falls through the gap caused by the closing of the left and right jaw sets. The release is automatic due to the engineered positions of the hanger and the wiper. No human intervention is needed to push the heavy bag strap off the hanger.
[0056] The following describes the operating procedures for one embodiment of the present invention. The grapple bucket jaws are fully open during steps 1-11. Step 1. Place bucket over the debris bag as close as the loaded bag allows. The hanger arms should be above and substantially adjacent the straps on the debris carrying bag. Step 2. When facing the side end bucket outboard of the pivot axle, with the bucket jaws on the left and the right, pick up the first strap and pull it up through the inside, inboard region of the bucket on the right side of the pivotal axle (sometimes called the pivot pin) and the saddle. See
[0057] Step 8. Once both straps are in place on the transverse left side of the bucket and the transverse right side of the bucket, the bag is ready for lifting. Return to the boom-grapple operator's station. Step 9. Lift the bag keeping the bucket fully open while it is in the air. Step 10. Lower the bag to its desired debris deposit location, letting a small amount of slack build on the straps. Step 11. Close the bucket slowly until the straps are pushed off the hanger arm via the wiper. Step 12. Visually verify both straps have been released before lifting the bucket.
[0058] The claims appended hereto are meant to cover modifications and changes within the scope and spirit of the present invention. What is claimed is: