SEEDLING PACKAGE AND METHOD OF FORMING THE SAME
20220330471 ยท 2022-10-20
Inventors
Cpc classification
International classification
Abstract
A seedling package includes a seedling including a root structure in soil and a shoot structure protruding from the soil and a seedling-retainer band. The seedling-retainer band includes a first sheet arranged to partially surround a first side of the root structure of the seedling and a second sheet arranged to partially surround an opposite second side of the root structure of the seedling.
Claims
1. A seedling package comprising a seedling including a root structure in soil and a shoot structure protruding from the soil, a seedling-retainer band including a first sheet arranged to partially surround a first side of the root structure of the seedling and a second sheet arranged to partially surround an opposite second side of the root structure of the seedling, and an adhesive layer coupled to one of the first sheet and the second sheet, wherein the adhesive is applied to a surface of the sheet facing the second sheet such that portions of the first sheet and portions of the second sheet are adhered together to cooperate and at least partially surround the root structure of the seedling.
2. The seedling package of claim 1, wherein the adhesive layer consists of biodegradable materials.
3. The seedling package of claim 2, wherein the adhesive layer is tree sap.
4. The seedling package of claim 1, wherein at least one of the first sheet and the second sheet is infused with at least one of an insecticide, a pesticide, a fungicide, and a fertilizer.
5. The seedling package of claim 1, wherein the first sheet is infused with a first additive and the second sheet is infused with a second additive different than the first additive.
6. The seedling package of claim 5, wherein the first additive includes one of an insecticide, a pesticide, a fungicide, and a fertilizer and the second additive includes another of the insecticide, the pesticide, the fungicide, and the fertilizer.
7. The seedling package of claim 1, wherein a bottom of the root structure of the seedling is covered by at least one of the first sheet and the second sheet.
8. The seedling package of claim 1, further comprising a plurality of seedlings each including a root structure and a shoot structure, each seedling of the plurality of seedlings being spaced apart from one another along a length of the first sheet and a second sheet.
9. The seedling package of claim 8, wherein the first sheet and the second sheet are adhered to one another by the adhesive layer between each neighboring seedling of the plurality of seedlings.
10. The seedling package of claim 8, wherein a bottom of the root structure of each seedling of the plurality of seedlings is covered by at least one of the first sheet and the second sheet.
11. A method of forming a seedling package comprising steps of, providing a plurality of seedlings, each seedling including a root structure in soil and a shoot structure protruding from the soil, placing each seedling on a first sheet in side-by-side relation to one another, conveying the first sheet from an upstream location to a downstream location while carrying each seedling placed on the first sheet, conveying a second sheet toward the first sheet, placing the second sheet on the first sheet and each of the seedlings to locate the plurality of seedlings between the first sheet and the second sheet, forming at least one of the first sheet and the second sheet around the root structure of each of the seedlings.
12. The method of claim 11, further comprising a step of applying an adhesive layer on the second sheet separate from the first sheet prior to the step of forming.
13. The method of claim 12, wherein each of the seedlings are spaced part from one another and the first sheet and the second sheet adhere to one another between each neighboring seedling.
14. The method of claim 11, further comprising a step of infusing at least one of the first sheet and the second sheet with at least one of an insecticide, a pesticide, a fungicide, and a fertilizer.
15. The method of claim 11, further comprising a step of adding at least one of an insecticide, a pesticide, a fungicide, and a fertilizer to the root structure of the seedling between the first sheet and the second sheet.
16. The method of claim 11, further comprising a step of packaging the plurality of seedlings in a storage bin.
17. A seedling package comprising a plurality of seedlings, each seedling including a root structure in soil and a shoot structure protruding from the soil, and a seedling-retainer band at least partially surrounding the root structure of each seedling and the soil, wherein the seedling-retainer band is continuous and interconnects each seedling and each of the seedlings are spaced apart from one another along a length of the seedling-retainer band.
18. The seedling package of claim 17, wherein the seedling-retainer band includes a first sheet arranged to partially surround a first side of the root structure of the seedling and a second sheet arranged to partially surround an opposite second side of the root structure of the seedling.
19. The seedling package of claim 18, further comprising an adhesive coupled to one of the first sheet and the second sheet, wherein the adhesive is applied to a surface of the first sheet facing the second sheet such that portions of the first sheet and portions of the second sheet cooperate to fully surround the root structure of each seedling.
20. The seedling package of claim 18, wherein at least one of the first sheet and the second sheet includes at least one of an insecticide, a pesticide, a fungicide, and a fertilizer.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
[0028] The detailed description particularly refers to the accompanying figures in which:
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DETAILED DESCRIPTION
[0042] A seedling planter 10, in accordance with the present disclosure, is configured to travel over ground and form an opening 12 in soil 14 so that a plurality of individual seedlings 16 may be dropped into the opening 12 as shown in
[0043] The seedling planter 10 includes a vehicle body 22, a seedling-storage unit 24, and a seedling-distribution unit 26 as shown in
[0044] The plurality of seedlings 16 are held together as a unit to provide the seedling package 18 prior to being separated by the seedling-distribution unit 26 and then planted in the opening 12 formed in the ground 14 as shown in
[0045] The seedling-retainer band 17 includes a first sheet 44 arranged to partially surround a first side of the root structure 32 of each seedling 16 and the soil 33 and a second sheet 46 arranged to partially surround an opposite second side of the root structure 32 of each seedling 16 as shown in
[0046] In some embodiments, the seedling-retainer band 17 further includes a reinforcement strip 17S that extends along a length of one or both of the sheets 44, 46 as shown in
[0047] In the depicted embodiment shown in
[0048] In some embodiments, the seedling retainer band 17 is coated with a wax or another heat-curable material. The wax may be heated as the seedling package 18 is formed to bind and join the first sheet 44 to the second sheet 46 around each seedling 16 so as to provide the adhesive layer 48. The wax may be waterproof or water-resistant to block the first sheet 44 and the second sheet from dampening by moisture which may cause premature separation of the seedlings 16 from one another.
[0049] The seedling package 18 may also include one or more additives to facilitate growth and/or protection of the seedlings 16. For example, one or both of the sheets 44, 46 can be coated or infused with an insecticide, a pesticide, a fungicide, a repellant, and/or a fertilizer. As the seedling 16 grows and the sheets 44, 46 degrade, the additives are released and absorbed by the root structure 32 of the seedling 16. In another example, the additives are included in the adhesive layer 48. In yet another embodiment, the additives are integrated into the soil 33 surrounding the root structure 32 of each seedling 16. In some embodiments, one sheet 44, 46 may include a first additive (i.e. a fertilizer) and the other sheet 44, 46 may include a second additive (i.e. an insecticide). In some embodiments, one sheet 44, 46 may include a first additive (i.e. a fertilizer), the other sheet 44, 46 may include a second additive (i.e. an insecticide), and the adhesive layer 48 may include a third additive (i.e. a fungicide). Separating the additives from one another on the various components of the seedling-retainer band 17 may minimize reactions between the various additives which could harm the seedlings 16 after the package 18 is formed.
[0050] The first sheet 44 and the second sheet 46 are applied to one another with each seedling 16 arranged between the first sheet 44 and the second sheet 46 through a seedling-package forming process. The seedling-package forming process includes providing a plurality of seedlings 16 and placing the root structure 32 of each seedling on the first sheet 44. The seedlings 16 are placed on the first sheet 44 in side-by-side relation to one another and are spaced apart from one another along the length of the first sheet 44. The adhesive layer 48, if used, may be applied on either the first sheet 44 or the second sheet 46. The first sheet 44 and the second sheet 46 may then be brought into face-to-face contact with one another with the seedlings 16 located between the first sheet 44 and the second sheet 46. The first and/or second sheet 44, 46 may be packed or formed around the root structure 32 of each seedling so that the sheets 44, 46 hold the root structure 32 and the soil 33 in place. If only a single sheet 44 is used, the sheet 44 is formed around each of the seedlings 16.
[0051] In the illustrative embodiment, the seedling-package forming process is performed by a seedling-package forming system 200 as shown in
[0052] The first and second conveyors 202, 204 cooperate to place the first and second sheets 44, 46 around the seedlings 16 to form the seedling package 18. Once formed, the seedling package 18 may be moved to a storage bin 206 and layered for storage in the bin 206 until the seedling package 18 is transferred to the seedling planter 10 as shown in
[0053] The first conveyor 202 includes a first track 208 and a plurality of seedling-shoot holders 210 coupled to or arranged adjacent to the first track 208 as shown in
[0054] The first conveyor 202 further includes a first roller 214 and a second roller 216 as shown in
[0055] The second conveyor 204 includes a second track 218 and a plurality of seedling packers 220 coupled to the second track 218 as shown in
[0056] The seedling-package forming process may further include conveying the first sheet 44 from an upstream location (i.e. at roll 212) to a downstream location (i.e. at second conveyor 204. The seedlings 16 may be placed on the first sheet 44 between the upstream location and the downstream location. At the same time, the second sheet 46 is conveyed toward the first sheet 44 and applied on top of each the seedlings to locate each seedling 16 between the first sheet 44 and the second sheet 46.
[0057] Each of the seedling packers 220 has a u-shaped cross section and is configured to receive a single seedling 16 that is resting on the first sheet 44 as the first sheet 44 is conveyed downstream by the first conveyor 202 and the second sheet 46 is conveyed downstream by the second conveyor 204 as shown in
[0058] The seedling-package forming process may further include applying the adhesive layer 48 on one of the first sheet 44 and the second sheet 46 prior to the first and second sheets 44, 46 being placed into contact with each other. An adhesive applicator 224 may be coupled to the second conveyor 204 and positioned upstream of the first sheet 44 to apply the adhesive layer 48 on the second sheet 46 prior to the second sheet 46 reaching the first sheet 44. In another embodiment, the applicator 224 may be coupled to the first conveyor 202 and configured to apply the adhesive layer 48 to the first sheet 44 before or after the seedlings 16 are placed thereon and before the second sheet 46 is applied on the first sheet 44. In some embodiments, each of the seedlings 16 are spaced part from one another and the first sheet and the second sheet adhere to one another only between each neighboring seedling 16.
[0059] The seedling-package forming process may further include infusing at least one of the first sheet 44 and the second sheet 46 with at least one of an insecticide, a pesticide, a fungicide, a repellant, and a fertilizer. In some embodiments, the seedling-package forming process may further include adding at least one of an insecticide, a pesticide, a fungicide, and a fertilizer to the root structure 32 of each seedling 16 between the first sheet 44 and the second sheet 46. The additive may be added before the seedlings 16 are placed on the first sheet 44 or after the seedling package 18 has been formed. In some embodiments, the seedling-package forming process may further include infusing the adhesive with an additive prior to applying the adhesive on the second sheet 46. In some embodiments, the seedling-package forming process may further include applying an additive to at least one of the first sheet and the second sheet with a separate applicator.
[0060] The seedling-package forming system 200 may be a stationary system or a mobile system that can be transported to a worksite to form seedling packages 18 for one or more seedling planters 10 that are planting seedlings 16 at the worksite. The seedling-package forming system 200 may include more than one sections each devoted to forming seedling packages 18 as shown in
[0061] Once the seedling package(s) 18 is formed from the seedling-package forming process, the seedling package 18 may be moved to the seedling-storage unit 24 of the seedling planter 10 and then readied for planting. The seedling-storage unit 24 includes a seedling-storage housing 50 defining the interior space 20, a rotation shaft 52 coupled to the seedling-storage housing 50 and located within the interior space 20, and a tabletop 54 coupled to the rotation shaft 52 as shown in
[0062] The seedling package 18 is wound around the rotation shaft 52 as shown in
[0063] The plurality of conveyor rollers 60 includes a first set of conveyor rollers 64 and a second set of conveyor rollers 66 as shown in
[0064] The first set of conveyor rollers 64 are configured to pull the seedling package 18 from the seedling-storage unit 24 toward the transfer chute 58 and the second set of conveyor rollers 66 to unwind the seedling package 18 from around the rotation shaft 52 automatically as suggested in
[0065] The first roller 70A of the second set of conveyor rollers 66 includes a plurality of cutting elements 76 that are configured to separate each seedling of the plurality of seedlings 16 from the seedling package 18 prior to the seedling 16 reaching the transfer chute 58. Once separated from the rest of the seedling package 18, the seedling 16 drops to the ground 14 through the transfer chute 58 and is planted. The plurality of cutting elements 76 is angled relative to axis 73A and may be arranged in a helical pattern. Each cutting element 76 is arranged to lie between two or more grooves 72 to separate each seedling 16 from the seedling package 18 in the space between each seedling 16. The plurality of second grooves 74 formed on the second roller 70B are each aligned angularly with a corresponding cutting element 76 of the plurality of cutting elements 76 such that each cutting element 76 extends into a corresponding groove 74 through the seedling-retainer band 17 as the rollers 70A, 70B counter-rotate relative to one another. Rollers 68A and 70A rotate in a first direction while rollers 68B and 70B rotate in an opposite, second direction.
[0066] In some embodiments, one or more of the rollers 60 may include a plurality of perforators 60P formed on an outer surface thereof. The plurality of perforators are raised nubs that puncture the seedling-retainer band 17 before the seedlings 16 are released from the planter 10. The seedling-retainer band 17 may be punctured by the perforators 60P to form openings through one or both of the sheets 44, 46 to the seedling root structure to allow water and/or nutrients to enter therethrough and/or to allow soil and roots to exit therethrough once the seedlings 16 are planted.
[0067] The motion system 62 is configured to synchronize movement of the plurality of rollers 60 with movement of the vehicle body 22 so that the seedling planter 10 automatically and periodically drops a seedling 16 into the opening 12 in the ground 14 as the seedling planter 10 travels over the ground 14. In the illustrative embodiment, the motion system 62 derives motion from the soil-opening system 31 to drive rotation of the plurality of conveyor rollers 60 so that seedlings 16 are planted only when the soil-opening system 31 is forming the opening 12 in the ground 14. The soil-opening system 31 includes a coulter 78, a plow share 80, and a pair of soil closers 82, which can each be lowered into contact with the ground 14 to form the opening 12 and plant the seedlings 16. The coulter 78 is driven in rotation about horizontal axis 79 when the coulter 78 is lowered and the seedling planter 10 is moving across the ground 14. The motion system 62 is coupled to the coulter 78 and transfers rotation of the coulter 78 about axis 79 into rotation of the plurality of conveyor rollers 60. In some embodiments, motion system 62 may be coupled to another part of the seedling planter 10 to transfer motion to the plurality of conveyor rollers 60 such as the wheels 30. In some embodiments, the seedling planter 10 includes a motor, engine, or hydraulic system or is coupled to a separate vehicle with an engine, motor, or hydraulic system to move the plurality of conveyor rollers 60.
[0068] The motion system 62 includes a plurality of gears and linkages that transfer rotation of the coulter 78 to the plurality of conveyor rollers 60 to cause rotation thereof as shown in
[0069] Rotation of the coulter 78 is reduced by the motion system 62 such that conveyor rollers 60 rotate at a slower rate compared to the coulter 78. In the illustrative embodiment, the conveyor rollers 60 rotate at a rate that causes a single seedling 16 to drop through the transfer chute 58 to the ground 14 when the seedling planter 10 travels a distance across the ground 14 within a range of about 4 feet to about 10 feet. In some embodiments, a single seedling 16 is dropped to the ground when the seedling planter 10 travels a distance across the ground 14 within a range of about 5 feet to about 8 feet. In some embodiments, a single seedling 16 is dropped to the ground when the seedling planter 10 travels a distance across the ground 14 of about 5 feet. In some embodiments, a single seedling 16 is dropped to the ground when the seedling planter 10 travels a distance across the ground 14 of about 8 feet. The seedling planter 10 may drop a single seedling 16 at any interval in other embodiments.
[0070] The illustrative embodiment shown in
[0071] The seedling-storage unit 24 may further include a loading system that is configured to facilitate transfer of the seedling package 18 from the storage bin 206 to the interior space 20 of the seedling-storage unit 24 as shown in
[0072] In some embodiments, the tabletop(s) 54 may be stationary and the shaft 52 may be omitted. In this instance, the seedling package 18 may be placed into the seedling-storage unit 24 in the arrangement shown in