PNEUMATIC DEVICE WITH SEALING MEANS AND METHOD THEREFOR
20230125466 · 2023-04-27
Inventors
- Ingo Fuhrmann (Langenhagen, DE)
- Karl-Heinz Riediger-Janisch (Hannover, DE)
- Jan Weinacht (Hannover, DE)
Cpc classification
F16K24/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/50563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B21/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pneumatic device (1) has at least one venting path (10) for venting the pneumatic device (1) in an outflow direction (R1). The venting path (10) includes a first volume (12), through which a flow can pass, a first compressed-air passage (14), and a sealing mechanism (18). The first compressed-air passage (14) pneumatically connects the first volume (12) to a pressurized part (16) of the pneumatic device (1). The sealing mechanism (18) changes between a normal state (Z1) and a sealing state (Z2). In the normal state (Z1) a flow can pass through the first compressed-air passage (14) both in the outflow direction (R1) and in an oppositely directed inflow direction (R2). In the sealing state (Z2) a flow can pass through the first compressed-air passage (14) only in the outflow direction (R1).
Claims
1. A pneumatic device (1) comprising: at least one venting path (10) for venting the pneumatic device (1) in an outflow direction (R1), wherein the venting path (10) comprises: a first volume (12), through which a flow can pass; a first compressed-air passage (14) pneumatically connecting the first volume (12) to a pressurized part (16) of the pneumatic device (1); a sealing mechanism (18) that changes at least between a normal state (Z1) and a sealing state (Z2); wherein in the normal state (Z1) of the sealing mechanism (18) a flow passes through the first compressed-air passage (14) both in the outflow direction (R1) and in an oppositely directed inflow direction (R2), and wherein in the sealing state (Z2) of the sealing means (18) a flow passes through the first compressed-air passage (14) only in the outflow direction (R1).
2. The pneumatic device (1) as claimed in claim 1, wherein the sealing mechanism (18) changes from the normal state (Z1) into the sealing state (Z2) when a fluid (F) in the first volume (12) and/or in the first compressed-air passage (14) exceeds a threshold value (S).
3. The pneumatic device (1) as claimed in claim 2, wherein the fluid (F) is water (W) and the threshold value is a height of the water.
4. The pneumatic device (1) as claimed in claim 1 , wherein the sealing mechanism (18) is arranged in the first compressed-air passage (14).
5. The pneumatic device (1) as claimed in claim 1 , wherein the sealing mechanism (18) comprises a sealing member (20) and a seal seat (23), wherein the sealing member (20) abuts the seal seat (23) in a sealing manner in the sealing state (Z2).
6. The pneumatic device (1) as claimed in claim 5, wherein the sealing member (20) floats on water (W).
7. The pneumatic device (1) as claimed in claim 5 , wherein the sealing member (20) has a mean density of 900 kg/m.sup.3 or less.
8. The pneumatic device (1) as claimed in claim 5 , wherein the seal seat (23) points downstream in the outflow direction (R1), and wherein the sealing member (20) is arranged downstream of the seal seat (23) in the outflow direction (R1).
9. The pneumatic device (1) as claimed in claim 5 , wherein the sealing member (20) is movable between a first position (P1) and a second position (P2), wherein the sealing member occupies the first position (P1) in the normal state (Z1) and the second position (P2) in the sealing state (Z2).
10. The pneumatic device (1) as claimed in claim 9, wherein the first position (P1) is downstream of the second position (P2) in the outflow direction (R1).
11. The pneumatic device (1) as claimed in claim 9 , wherein the sealing mechanism (18) includes a guide (24) for the sealing member (20), wherein the sealing member (20) moves between the first position (P1) and the second position (P2) along the guide (24), wherein the seal seat is situated at an upstream end (26) of the guide (24) in the outflow direction (R1).
12. The pneumatic device (1) as claimed in claim 11, wherein the guide (24) includes a stop (30) that prevents the sealing member (20) from coming out of the guide (24), wherein the stop (30) is disposed at a downstream end (28) of the guide (24) in the outflow direction (R1).
13. The pneumatic device (1) as claimed in claim 11 , wherein the sealing member (20) is a ball (32) and the guide (24) is a ball cage (34).
14. The pneumatic device (1) as claimed in claim 13, wherein the ball cage (34) includes a plurality of guide bars (38) extending in the outflow direction (R1).
15. The pneumatic device (1) as claimed in claim 1 , wherein the first compressed-air passage (14) has a cross-sectional width with dimensions that are smaller than a length of the compressed-air passage defined in the outflow direction.
16. The pneumatic device (1) as claimed in claim 1 ,the first compressed-air passage (14) is arranged vertically at least in some portions in an installation situation of the pneumatic device (1).
17. The pneumatic device (1) as claimed in claim 16 , wherein the pressurized part (16) of the pneumatic device (1) is arranged above the first volume (12) in an installation situation of the pneumatic device (1).
18. The pneumatic device (1) as claimed in claim 1 , wherein the venting path (10) further comprises a second compressed-air passage (40) pneumatically connecting the first volume (12) to an external environment (U) of the pneumatic device (1).
19. The pneumatic device (1) as claimed in claim 1 , wherein the pneumatic device (1) is a pneumatic brake system (B) or a relay valve (R).
20. A method for preventing fluid from entering a pressurized part (16) of a pneumatic device (1) in an inflow direction (R2), the pneumatic device having at least one venting path (10), the venting path (10) including a first volume (12), through which a flow can pass, a first compressed-air passage (14) pneumatically connecting the first volume (12) to a pressurized part (16) of the pneumatic device (1), and a sealing mechanism (18); wherein the method comprises: providing fluid (F) above a threshold value (S) in the first volume (12) and/or in the first compressed-air passage (14) of the pneumatic device (1); bringing the sealing mechanism (18) from a normal state (Z1) into a sealing state (Z2); wherein in the normal state (Z2) a flow passes through the first compressed-air passage (14), which pneumatically connects the first volume (12) to the pressurized part (16) of the pneumatic device (1), both in the inflow direction (R2) and in an oppositely directed outflow direction (R1); and wherein in the sealing state (Z2) a flow passes through the first compressed-air passage (14) only in the outflow direction (R1).
21. The method as claimed in claim 20, wherein the fluid (F) brings the sealing mechanism (18) into the sealing state (Z2) by exceeding the threshold value (S) in the first volume (12).
22. The method as claimed in claim 21, further comprising: venting the pressurized part (16) of the pneumatic device (1) in the outflow direction (R1) in both the normal state and the sealing state.
23. A method for installing the pneumatic device (1) as claimed in claim 1, wherein the method comprises: arranging the sealing mechanism (18) in the first compressed-air passage (14) of the pneumatic device (1); wherein the sealing mechanism (18) is arranged in the first compressed-air passage (14) between the first volume (12) and the pressurized part (16) and arranged to be able to change at least between the normal state (Z1) and the sealing state (Z2); wherein in the normal state (Z1) a flow can pass through the first compressed-air passage (14) both in an outflow direction (R1) and in an oppositely directed inflow direction (R2); and wherein in the sealing state (Z2) a flow can pass through the first compressed-air passage (14) only in the outflow direction (R1); wherein the sealing mechanism (18) is a separate structural unit configured for installation or retrofitting in existing pneumatic devices as a separate sealing mechanism.
24. The method as claimed in claim 20, further comprising using a ball (32) to establish the sealing state (Z2) of the pneumatic device (1), starting from the normal state (Z1) of the pneumatic device (1), wherein the sealing state (Z2) prevents fluid (W) from entering the pressurized part (16) of the pneumatic device (1), when the fluid (F) in the first volume and/or in the first compressed-air passage (12) exceeds the threshold value (S).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035] In the following text, the first, second, third, and fourth aspects of the present disclosure will be explained in relation to an exemplary embodiment, shown in particular in
[0036]
[0037] In
[0038]
[0039] In the exemplary embodiment of
[0040] The sealing mechanism 18 in
[0041] In the exemplary embodiment shown, the sealing member 20 is a hollow ball 32 and the guide 24 is a ball cage 34 adapted to the ball 32. The ball 32 is movable along the ball cage 34 between a first position P1 (shown in
[0042] As described above, it is advantageous for reliable operation of the pneumatic device 1 that the fluid F is reliably prevented from entering the pressurized part 16 of the pneumatic device 1. In particular in the case of a first fluid level H1 as in
[0043] In order to prevent water from entering the pressurized part 16 in this way, the sealing mechanism 18 is designed to change at least between a normal state Z1 and a sealing state Z2. In
[0044] It is preferred that the size of the closed cavity 33 in the ball 32 is adapted according to the density of the material of a shell 35 of the ball 32 and the density of the fluid F against which the pressurized part 16 is to be sealed, in order to achieve a mean density which allows the ball 32 to float on the fluid F. It is further preferred that the sealing member 20 is designed, by corresponding adaptation of its mean density, so that the ball 32 lifts from the seal seat 23 at a specific excess pressure P.sub.Ü. It is preferred that the material of the ball 32 is matched to the material of the ball cage 34 and/or of the seal seat 23, in order to achieve the desired sealing properties. The ball 32 and the ball cage 34 and/or the seal seat 23 are preferably made either of the same material or of different materials. Suitable materials for the ball 32 and the ball cage 34 and/or the seal seat 23 are, for example, metals such as brass and copper and their alloys, in particular bronze. Likewise suitable are thermoplastic, thermosetting and elastomeric plastics, for example silicones, PTFE, PE, PA, PP and POM, or materials obtained from renewable raw materials, such as rubber or cellulose.
[0045] It will be appreciated that a sealing mechanism 18 according to the present invention is not limited to the embodiment shown. For example, in further exemplary embodiments the first compressed-air passage 14 and/or the sealing mechanism 18, other than shown in
[0046] It will further be appreciated that the form of the sealing member 20 is not limited to the ball 32 shown. Thus, further embodiments of the sealing member 20 can have different forms, for example the form of a cylinder, a disk, a cone, a truncated cone, or an ellipsoid. Likewise, the form of the guide 24 is not limited to a linear guide which encloses the sealing member 20, as is shown by the ball cage 34. For example, the guide 24 in further embodiments is of helical form and/or is designed so that the sealing member 20 is guided on or next to the guide 24. It is further conceivable that the guide 24 is not form-fitting, as in the case of the ball cage 34, but is effected by way of a force, for example by magnetic attraction, which biases the sealing member 20 in the direction towards the seal seat 23. It is likewise preferred to combine biasing with a form-fitting guide 24. In particular, it is preferred to bias the ball 32 shown towards the seal seat 23 by way of a biasing element, for example a spring.
[0047] Likewise, the sealing member 20 is not limited to having a closed cavity 33 therein in order to be capable of floating on the fluid F. Thus, the sealing member 20 can be made wholly or partially of a material which has a lower density than the fluid F. For example, such a material can be foam, in particular closed-cell foam. It is likewise possible that a closed cavity 33 of a sealing member 20 is filled with a material which has a lower density than the material of the shell 35 of the sealing member 20. It is suitable in particular to fill the cavity 33 with foam or with gas.
[0048] In
[0049] Because the ball 32 is linearly movable along the guide 24 along the degree of freedom M and is capable of floating on the fluid F, the ball 32 can occupy any intermediate position between the first position P1 and the second position P2 according to a fluid level of the fluid F which is between the second fluid level H2 and the threshold value S.
[0050] At the end 28 of the guide 24 that is situated downstream there is preferably provided a stop 30 which prevents the ball 32 from coming out of the guide 24 when the fluid level of the fluid F falls below the depicted fluid level H2. For example, the stop 30, as shown in
[0051] The exemplary embodiment shown is particularly preferred because the sealing mechanism 18, as a result of the ball 32 floating on the fluid F, can be brought into the second position P2, and thus from the normal state Z1 into the sealing state Z2, by the fluid F itself when the fluid level of the fluid F rises above the threshold value S. The exemplary embodiment shown is further particularly preferred because the threshold value S is defined by the combination of the arrangement of the seal seat 23 with the properties of the ball 32, in particular the mean density and the diameter D.sub.a thereof. The threshold value S corresponds to the fluid level of the fluid F in the first volume 12 and/or in the first compressed-air passage 14 at which the ball 32, by floating on the fluid F, comes into contact with the seal seat 23.
[0052] In other preferred embodiments, the sealing mechanism 18 is designed to detect by suitable devices, for example sensors, that the fluid F has exceeded the threshold value S and to establish the sealing state Z2 by a suitable mechanism, for example by actuators. In such embodiments, the threshold value S is defined by the position of a sensor and/or of the measuring point of the sensor. In particular, it will be appreciated that the sealing mechanism 18 is not limited to the combination shown of the guide 24, the seal seat 23, and the sealing member 20. Any sealing mechanism which can change between the normal state Z1 and the sealing state Z2 can replace the sealing mechanism 18 shown. Thus, it is possible to use as the sealing mechanism 18 a check valve which can be held in the open position by suitable mechanisms, for example by way of electronic actuators.
[0053] The exemplary embodiment shown is also particularly preferred because the elements of the sealing mechanism 18, in particular the ball 32 and the ball cage 34, can be present separately from the pneumatic device 1, wherein it can be possible to retrofit an existing pneumatic device 1 with a sealing mechanism 18 according to the present invention.
[0054] In the exemplary embodiment of
[0055]
[0056] The ball cage 34 has a plurality of guide bars 38 extending from the end 26 that is situated upstream in the outflow direction R1. At the end 26 of the ball cage 34 that is situated upstream in the outflow direction R1, the ball cage 34 has a portion 43 which is continuous in the circumferential direction, in which the seal seat 23 with the circumferential surface 22 and the edge 21 is also arranged. The guide bars 38 are arranged on the circumference of the ball cage 34 and are spaced apart from one another in the circumferential direction, so that a largely cylindrical cavity 44 of diameter D.sub.i is arranged in the interior of the ball cage 34. In the cavity 44, the ball 34 is guided in its movement between the first position P1 and the second position P2 by the guide bars 38.
[0057] In the circumferential direction, a flow channel 41 is arranged between two mutually spaced apart guide bars 38. The embodiment shown is particularly preferred because it allows an outside diameter D.sub.a of the ball 32 (see
[0058] In the exemplary embodiment shown (
[0059] In alternative embodiments, individual portions of the ball cage 24 are manufactured separately and joined together to form the ball cage 24. In particular, it is thus possible to produce the guide bars 38 from a first material which facilitates sliding or rolling of the ball 32 along the guide bars 38, for example PTFE or bronze. At the same time or alternatively, the seal seat 23 consists of a second material which contributes to the sealing action between the seal seat 23 and the ball 32.
[0060] It is further possible to coat at least the inwardly facing faces 45 of the guide bars 38 with a material which facilitates sliding or rolling of the ball 32. Likewise, the seal seat 23 can be coated with a material which improves the sealing action.
[0061] The outside diameter D.sub.A of the ball cage 34 is adapted to the cross-sectional diameter D of the first compressed-air passage 14 (see
[0062] In the exemplary embodiment shown, the ball cage 34 has elongated guide bars 39 which extend further in the outflow direction R1 than the other, shorter guide bars 47. As is shown in
[0063] In the exemplary embodiment of the pneumatic device 1, the fluid F against which the pressurized part 16 is to be directed is water W. The mean density of the sealing member 20 is preferably 1000 kg/m.sup.3 or less, 900 kg/m.sup.3 or less, 800 kg/m.sup.3 or less, 700 kg/m.sup.3 or less or 600 kg/m.sup.3 or less. Preferably, the sealing member 20 has a density which is selected from a range which is defined by a maximum value down to 0 kg/m.sup.3, wherein the maximum value is included in the range. The maximum value is particularly preferably any desired value from 1000 kg/m.sup.3 to 0.01 kg/m.sup.3.
TABLE-US-00001 List of reference signs (part of the description) 1 pneumatic device 10 venting path 12 first volume, through which a flow can pass 14 first compressed-air passage 16 pressurized part 18 sealing mechanism 20 sealing member 21 edge 22 circumferential surface 23 seal seat 24 guide 26 end situated upstream in the outflow direction R1 28 end situated downstream in the outflow direction R1 30 cup-shaped screen, stop 32 ball 34 ball cage 35 (ball) shell 38 guide bar 39 elongated guide bar 40 second compressed-air passage 41 flow channel 43 continuous portion 44 inner cavity 45 inwardly facing face 47 shorter guide bar 48 side wall 50 region not in direct alignment with the inner cavity 44 52 valve plate 54 control piston B pneumatic brake system D cross-sectional diameter of the first compressed-air passage 14 D.sub.A outside diameter of the ball cage 34 Da outside diameter of the ball 32 D.sub.i inside diameter of the cavity 44 Ds inside diameter of the cup-shaped stop 30 F fluid F.sub.A buoyant force F.sub.P pushing force H1 first fluid level H2 second fluid level L length of the first compressed-air passage 14 N normal vector Nv vertical component of the normal vector N P.sub.Ü excess pressure P1 first position P2 second position R relay valve R1 outflow direction R2 inflow direction S threshold value U environment W water Z1 normal state Z2 sealing state