Foldable furniture assembly
12232609 ยท 2025-02-25
Assignee
Inventors
- Nicholas Van Raalte (Denver, CO, US)
- Michael Yim (San Jose, CA, US)
- Jonathan Thai (San Jose, CA, US)
- David Suttie (Galesville, WI, US)
- Blake Johnson (Hilo, HI, US)
- Peter Van Raalte (Briarcliff Manor, NY, US)
Cpc classification
A47B2003/0821
HUMAN NECESSITIES
International classification
Abstract
A furniture assembly is provided that allows to independently adjust height of furniture legs and thus adjust the angle at which the user-interfacing surface of the furniture, such as seat or tabletop, are positioned. This feature allows to set up the furniture for office-type use even in the outdoors and to compensate for sloped or otherwise uneven terrain. The furniture assembly can take form a chair, a sofa, or a table, with all of these furniture items being easily and conveniently foldable and unfoldable to allow for easy transport. Multiple safety features promote the furniture in staying in folded or unfolded configuration, as desired by the user, and prevent accidental change of configuration.
Claims
1. A foldable furniture assembly, comprising: four leg joints, each leg joint comprising a plurality of indentations; a plurality of ratchet leg sleeves, each of the ratchet sleeves fittable around one of the leg joints and movable along at least a portion of a length of that leg joint along the indentations; a plurality of toggles, wherein each of the toggles is engageable to one of the ratchet leg sleeves and a portion of that toggle is removably insertable into one of the indentations, wherein each of the toggles prevents movement of the engaged ratchet leg sleeve along the length of the leg joint around which the coupled ratchet sleeve is fitted when the portion of the toggle is inserted into one of the indentations; a base frame attachable to a body of a furniture item and comprising two leg sleeve sub-assemblies rotatably attachable to a central sub-assembly, each of the sub-assemblies comprising two outer leg sleeves, wherein each of the leg joints is insertable into one of the outer leg sleeves to a level on which the ratchet leg sleeve is set on that leg joint, the base frame configured to alternate between a folded configuration and an unfolded configuration through rotation of the leg sleeve subassemblies relative to the central sub-assembly.
2. The foldable furniture assembly according to claim 1, further comprising: two retention clips comprised positioned on one of the two leg sleeve subassemblies; and two knobs, each formed on one of the ratchet leg sleeves, wherein each of the retention clips is brought proximate to one of the knobs when the base frame is in the folded configuration and the ratchet leg sleeve on which that knob is formed is positioned on the leg sleeve inserted into one of the outer leg sleeves on another one of leg sleeve sub-assemblies and wherein the retention clips are engageable to the knobs to secure the base frame in the folded configuration.
3. The foldable furniture assembly according to claim 2, wherein each of the knobs are formed on a side of one of the ratchet leg sleeves opposite to a side of that ratchet leg sleeve with which one of the toggles engages.
4. The foldable furniture assembly according to claim 1, wherein when the leg joints are inserted into the outer leg sleeves and make contact with ground when the base frame in the unfolded configuration, a length of the leg joints outside of the outer leg sleeves and an angle at which the leg joints make contact with the ground is independently adjustable for each of the leg joints.
5. The foldable furniture assembly according to claim 1, when each of the leg joints comprises a ball joint upon which a foot joint is rotatably set.
6. The foldable furniture assembly according to claim 5, when each of the foot joints is rotatable to be on a bottom of the ball joint upon which that foot joint is set when the leg joints are to be set on ground and when each of the foot joints is rotatable to be on a side of the ball joint upon which that foot joint is set when the base frame is in the folded configuration.
7. The foldable furniture assembly according to claim 1, further comprising one or more markers insertable into one or more of the indentations, wherein the indentions into which the markers are inserted indicate the indentions into which the portions of the toggles are to be inserted.
8. The foldable furniture assembly according to claim 1, wherein the leg sleeve sub-assemblies are rotatably attachable to the central sub-assembly through insertion of bolts through apertures in each of the leg sleeve sub-assemblies, further comprising at least two pieces of spring steel that are in contact one of the leg sleeve sub-assemblies and the central sub-assembly when the leg sleeve sub-assemblies are attached to the central sub-assembly, wherein the spring steel pieces promote the base frame in staying in the unfolded position.
9. The foldable furniture assembly according to claim 1, wherein the leg joints are at least partially hollow and a side of the leg joints opposite to a side on which the indentations are formed comprises a plurality of openings.
10. The foldable furniture assembly according to claim 1, wherein the furniture item is a chair, further comprising the furniture item body further comprising: a seat attachable to the base frame; a backrest frame rotatably attachable to the base frame; a backrest set on the backrest frame; and a cushion securable to the backrest and the seat, wherein the furniture item body is configured to rotate between a folded configuration in which the backrest is substantially parallel to the seat and an unfolded configuration in which the backrest frame is substantially perpendicular to the seat.
11. The foldable furniture assembly according to claim 10, wherein the seat is made of polyethylene and comprises a plurality of indentations on a side of the seat that faces the frame.
12. The foldable furniture assembly according to claim 10, further comprising: a retaining clip positioned on a side of the seat facing the central sub-assembly; and a cord one end of which is secured within the backrest and another end of which is proximate to the retaining clip when the furniture item body is in the folded configuration, wherein the cord is engageable to the retaining clip to secure the furniture item body in the folded configuration.
13. The foldable furniture assembly according to claim 10, wherein the backrest comprises a plurality of layers attachable and detachable to and from each other.
14. The foldable furniture assembly according to claim 10, wherein the cushion comprises a backrest portion that is securable to the backrest and a seat portion that is securable to the seat, the seat portion comprising a central seat portion and two flaps that each is on a side of the central seat portion, wherein the flaps are connected to the backrest portion by two support structures that are each attached to a side of the backrest and a side of one of the flaps, wherein the flaps 6 are lifted relative to the central seat portion when the furniture item body is in the unfolded configuration due to tension applied through the support structures.
15. The foldable furniture assembly according to claim 1, wherein the furniture item is a couch, further comprising the furniture item body further comprising: a seat attachable to the base frame; a backrest frame rotatably attachable to the base frame; a backrest set on the backrest frame; and a cushion securable to the backrest frame and the seat, wherein the furniture item body is configured to rotate between a folded configuration in which the backrest is substantially parallel to the seat and an unfolded configuration in which the backrest frame is substantially perpendicular to the seat, wherein the cushion comprises a backrest portion connected by support structures to a seat portion whose configuration remains the same in both of the folded and unfolded configurations.
16. The foldable furniture assembly according to claim 1, wherein the furniture item is a table comprising a table top attachable to the base frame, further comprising: two connectors, each positioned between the outer leg sleeves in one of the leg sub-assemblies; and two lock bars, each attached to one of the connectors, wherein the lock bars prevent the base frame from adopting the folded configuration when in a locked state and allow the base frame to adopt the folded configuration when in an unlocked state.
17. The foldable furniture assembly according to claim 16, the central sub-assembly further comprising: two connector bars, wherein each of the leg sub-assemblies assemblies attaches to one of the two connector bars and wherein two table wing connecting extensions are formed on each of connector bars; a table center support bar attached to both of the connector bars, wherein the lock bars attach to the table center support bar; two table wing support sub-assemblies rotatably attachable to the table wing connecting extensions; the furniture item body further comprising table wings, each of table wings attachable to one of the table wing support sub-assemblies, wherein the furniture item body is configured to adopt an unfolded configuration in which the table wings and the table top are on a same plane and a folded configuration in which the table wings are folded against the table top and are on a different plane than the table top.
18. The foldable furniture assembly according to claim 17, further comprising: four table wing locks; each of the table wing support sub-assemblies further comprising two table wing lock receptacles, wherein an insertion of the table wing locks into the table wing lock receptacles prevents the furniture item body from transitioning from the folded configuration into the unfolded configuration.
19. The foldable furniture assembly according to claim 18, wherein each of the locks is of an elongated shape and is made of plastic.
20. The foldable furniture assembly according to claim 16, wherein the table top is made of polyethylene and a side of the table top that faces the central sub-assembly comprises a plurality of indentations.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(14) Throughout this description, references to orientation (e.g., front (ward), rear (ward), top, bottom, back, right, left, upper, lower, etc.) of the furniture components relate to their position when in use and are used for ease of description and illustration only. No restriction is intended by use of the terms regardless of how the furniture components are situated on their own.
(15) Depending on the embodiment, the furniture assembly 100 described below can form a chair (seen in
(16) To prevent the ratchet leg sleeve 13 from sliding from the end of the leg joint 12 furthest away from the ground, the end 72 of the leg joint 12 can include ratchet leg retainers 71, which can be secured to the leg joint 12 with bolts 22, though other ways to secure the inserts are also possible. As the leg joints 12 can be made of metal, to lighten the weight of the leg joints, in addition to having indentations, the leg joints 12 can be hollow and have other openings to reduce the amount of metal used.
(17) The end of the leg joint 12 that is closest to the ground when the furniture assembly is in use includes a ball joint 23. A foot joint 24 that makes contact with the ground is set on the ball joint 23 and can be secured to the ball joint 23 with a bolt 25 and a screw 36 inserted through a tapered slot 35 in the ball joint 23, though other ways to secure the foot joint 24 to the ball joint 23 are possible. As significant latitude for positioning the bolt 25 within the ball joint exists, rotation of the foot joint 24 around the ball joint 23 is possible. Thus, when the furniture assembly is to be set up, the foot joint 24 can face the ground. However, when the furniture assembly is folded for storage, the ball joint 23 can be rotated to shift the foot joint 24 to be parallel to be on the side of the ball joint 23 that is not facing the ground, thus simplifying the storage of the leg joint 12.
(18) The ratchet leg sleeves 13 on at least two of the leg joints further include a knob 42 formed on a side of the sleeve 13 opposite to the side on which the sleeve 13 engages the toggle 15 (though in a further embodiment, other positioning is possible) that is used to secure the legs 11 in one spot when the furniture assembly is in a folded configuration, as further described below with reference to
(19) The legs 11 further include outer leg sleeves 26 into which the leg joints are insertable.
(20) The outer leg sleeves 26 are part of a leg sleeve sub-assembly 28, with the sub-assembly 28 including a bar 29 (also referred to as a connector 29) connecting the outer leg sleeves 26. The length of the connector 29 depends on what kind of furniture the furniture assembly implements, with the bar 29 being shorter in the case of a chair and longer in the case of a sofa or a table. For examples,
(21) As further described below, the furniture assemblies can transition into folded and unfolded configuration and the two leg sleeve sub-assemblies 28 are used to keep the furniture assembly in the folded configuration. Each of the two leg sleeve sub-assemblies 28 includes mounts 37 upon which, as further described below, a central sub-assembly 38 connecting the sub-assemblies 28 into the base frame 27 are mounted. As shown with reference to
(22) The base frame 27 is completed by connecting the mounts 37 on both of the sub-assemblies 28 to a central sub-assembly 38, with the base frame 27 being connected to other components of the furniture assembly.
(23) When the furniture assembly implements a chair or a sofa or another piece of furniture upon which people generally lean their backs, a backrest frame 43 pivotally attaches to the base frame 27. The backrest frame 43 includes a support tube 45 attached to two sides of a rectangular frame 46. The rectangular frame 46 can also include one or more support bars 50. Two hinges 47 are attached (such as through welding, though other attachment techniques are also possible) to the support tube 45 adjacent to the sides of the rectangular frame 46. The end of each of the hinges 47 not attached to the support tube 45 are each rotatably attached to one of the mounts 37. The hinges 47 are attached to the mounts 36 on the same leg sleeve subassembly 28. The attachment of the hinges 47 to the mounts 37 can be done with bolts 40 and screws 41, with the bolt passing through aligned apertures in the mount 37 and the bar 84 attached to the mount 37. The attachment of the hinges 47 to the mounts 37 allows the hinges to rotate relative to the mount 37 with enough clearance even when the cushion 54 (described below is positioned over the base frame 27 once the user applies enough pressure to overcome the friction of the hinges 47 being attached to the mounts 37, thus allowing to collapse the backrest frame 43 to be substantially parallel to the central sub-assembly 38 when the furniture needs to be in the folded configuration and to lift the backrest frame 43 back to be substantially perpendicular to the central sub-assembly 38.
(24) The base frame 27, and in those embodiments where the furniture includes a backrest frame 43, are used as a basis on which the body of the furniture (the parts that come into most contact with the user when the furniture item is being used) can be set.
(25) The seat 52 in both chair and sofa assemblies can be made of a polyethylene and include a plurality of indentations on the side of the seat facing the base frame 43 in order to lighten the seat 52 and increase the seat's 52 durability, though in a further embodiment, other materials and combinations of the materials can are possible.
(26) The backrest 53 in both the chair and sofa assemblies can include many layers.
(27) In constructing the outer shell, the chair cushion plate 56 and the back chair cover are to the metal backrest frame 43 via bolts and nuts (though other attachment techniques are also possible). The cushion 55 can be attached to the outer shell 55 in a variety of ways, such as through bolts and nuts, though other attachment techniques can also be used.
(28) A cord tab 57 is attached to the side of the chair cushion plate 56 facing the backrest frame 43 and whose end sticks out from the backrest when the backrest is assembled together. When the furniture is in the folded configuration, the end of the cord tab hooks onto a retaining clip (not shown) positioned on the side of the seat facing the base frame 27, thus securing the backrest 53 to the seat 52 and requiring user action for the transition of the furniture assembly back into the unfolded configuration.
(29) As can be seen in
(30) When the furniture assembly 100 forms a chair or a sofa, the furniture assembly can be folded and unfolded similarly for both furniture items. To fold an unfolded furniture item for transport, the user would pull the leg sleeve sub-assemblies 28 (and consequently the legs 11) towards each other and secure the leg joints 12 in one leg sleeve sub-assembly to the leg joints 12 in another leg sleeve sub-assembly 28 by hooking the knobs 42 on one sub-assembly 28 in retention clips 39 in another sub-assembly 39. Optionally, the user would push rotate the foot joint to be on the side of the ball joint that would not be facing the ground if the furniture was unfolded. The user would also push down the backrest 53 to be parallel to the seat 52 and secure them in this position by attaching the cord tab 57 to the retaining clip 52 on the seat. Unfolding of the furniture item into the configuration ready for use would require performing these actions in reverse.
(31) While the base frame 27 can attach to the backrest frame 43 to form a sofa or a chair (or in a further embodiment, other kinds of furniture), the base frame 27 can also be used to form a table.
(32) In particular, both of the mounts 37 of each of the leg sleeve subassembly 28 attach to a connector tube 81 that are part of the central sub-assembly 38 and are positioned between the mounts 37 (thus two connector tubes 81 being present in the base frame 27). The central sub-assembly further includes two connector bars 82, each of the connector bars 82 attached both of the connector tubes 81. A support bar 83 is positioned substantially an equal distance between the two connector tubes 81 and is the attached to the connector bars 82. The base frame 27 further includes two lock bars 84. One end of each of the locks bars 184 is attached to the support bar 83 and another end of the lock bars 184 is attached to one of the connector bars 29 (with the lock bars 184 being attached to different connector bars 29). Each of the lock bars 184 is made of two pivotally connected pieces. Each of the lock bars 84 further includes a sleeve 85 (which can be made of metal or another material) that is moveable along the length of the lock bars 184; when the sleeve is at the end of the lock bar 84 closest to the attached connector tube 81 and over the joint by which the two pieces are connected, the two pieces of the lock bars 184 cannot pivot and thus the lock bars 184 are locked in an extended configuration and prevent the legs 11 from being folded towards each other (and thus prevent the furniture assembly 100 from folding). If a user moves the sleeve 85 away from the connector tube 81, the lock bars become collapsible, and thus allow the legs 11 to be brought towards each other and for the table to be folded.
(33) In this embodiment, the central assembly 38 includes components for connecting to the table top wings 69. On each of the connector bars 83 are formed table wing connecting extensions 86, with each extension including an opening and apertures into which bolts can be inserted. Each of the wings 69 is attached to a table wing support assembly 87 (such as through bolts and nuts), with each wing support assembly 87 being pivotally attachable to the table wing connecting extensions 86 on one of the connector bars 83.
(34) When the furniture assembly 100 the chair, the furniture assembly can be folded and unfolded similarly to what is described above with reference to chair and sofa. To fold an unfolded furniture item for transport, the user would move the sleeves 85 towards the support bar 83 and collapse the lock bars 184, thus allowing to pull the leg sleeve sub-assemblies 28 (and consequently the legs 11) towards each other and secure the leg joints 12 in one leg sleeve sub-assembly to the leg joints 12 in another leg sleeve sub-assembly 28 by hooking the knobs 42 on one sub-assembly 28 in retention clips 39 in another sub-assembly 39. Optionally, the user would push rotate the foot joint to be on the side of the ball joint that would not be facing the ground if the furniture was unfolded. The user would also remove the four locks from the extensions 88 and 86. Unfolding of the furniture item into the configuration ready for use would require performing these actions in reverse.
(35) The furniture items formed by the furniture assembly in different embodiments have a similar shape when folded, simplifying their transportation as an ensemble.
(36) While the invention has been particularly shown and described as referenced to the embodiments thereof, those skilled in the art will understand that the foregoing and other changes in form and detail may be made therein without departing from the spirit and scope.