ATTACHMENT COOLER OF A DYNAMO-ELECTRIC MACHINE WITH PLATE COOLERS
20250062660 · 2025-02-20
Assignee
Inventors
Cpc classification
H02K9/16
ELECTRICITY
H02K2213/12
ELECTRICITY
H02K9/18
ELECTRICITY
International classification
H02K9/16
ELECTRICITY
H02K9/22
ELECTRICITY
Abstract
An attachment cooler of a dynamo-electric machine is embodied as a heat exchanger and includes a primary circuit for flow of a medium, and a secondary circuit separate from the primary circuit for flow of a medium, with the secondary circuit including a central channel and a waste air channel. A casing includes receiving openings and is designed to accommodate the central channel and the waste channel of the secondary circuit, with the waste channel leading out to a side of the casing. Exchangeable modules embodied as plate heat exchangers are insertable in the receiving openings of the casing. Each of the modules is designed for individual removal, without a flow bypass being created by unoccupied ones of the receiving openings.
Claims
1.-13. (canceled)
14. An attachment cooler of a dynamo-electric machine, said attachment cooler being embodied as a heat exchanger and comprising: a primary circuit for flow of a medium; a secondary circuit separate from the primary circuit for flow of a medium, said secondary circuit including a central channel and a waste air channel; a casing including receiving openings and designed to accommodate the central channel and the waste channel of the secondary circuit, with the waste channel leading out to a side of the casing; and exchangeable modules embodied as plate heat exchangers and insertable in the receiving openings of the casing, each of the modules designed for individual removal, without a flow bypass being created by unoccupied ones of the receiving openings.
15. The attachment cooler of claim 14, wherein the central channel extends parallel to an axis of the casing.
16. The attachment cooler of claim 14, wherein the central channel runs in a center of the casing.
17. The attachment cooler of claim 14, wherein the waste air channel leads out of the casing to a side of the casing in perpendicular relation to a supply air channel.
18. The attachment cooler of claim 14, wherein the central channel is designed to accept an airflow created by an integral fan or separate fan arranged directly on the dynamo-electric machine.
19. The attachment cooler of claim 14, wherein the secondary circuit is designed to be open so as to be operable with ambient air.
20. The attachment cooler of claim 14, wherein the casing includes supply air openings and waste air openings of both the primary circuit and the secondary circuit.
21. The attachment cooler of claim 14, wherein the casing includes guidance apparatuses of both the primary circuit and the secondary circuit.
22. The attachment cooler of claim 14, wherein at least one of the primary circuit and the secondary circuit flows through the modules in series and/or in parallel.
23. The attachment cooler of claim 14, wherein the primary circuit and the secondary circuit are designed to enable an exchange of heat between plates of the modules.
24. The attachment cooler of claim 23, wherein the plates are aligned perpendicular to an axis of the casing.
25. The attachment cooler of claim 14, further comprising an air filter arranged upstream of the secondary circuit.
26. The attachment cooler of claim 25, wherein the air filter is arranged upstream of the central channel.
27. The attachment cooler of claim 14, wherein the modules are arranged in parallel and/or in series in at least one of the primary circuit and the secondary circuit in flow direction of the medium.
28. A dynamo-electric machine, comprising: a stator including a winding system; a rotor interacting with the stator to cause the rotor to rotate about an axis; an attachment cooler embodied as a heat exchanger for cooling the stator and the rotor, said attachment cooler comprising a primary circuit for flow of a medium, a secondary circuit separate from the primary circuit for flow of a medium, said secondary circuit including a central channel and a waste air channel, a casing including receiving openings and designed to accommodate the central channel and the waste channel of the secondary circuit, with the waste channel leading out to a side of the casing, and exchangeable modules embodied as plate heat exchangers and insertable in the receiving openings of the casing, each of the modules designed for individual removal, without a flow bypass being created by unoccupied ones of the receiving openings; and a casing including openings, which correspond to supply air and waste air openings of the attachment cooler such as to set up the primary circuit such that the primary circuit is able to be cooled back down via a cooling airflow of the secondary circuit.
29. The dynamo-electric machine of claim 28, further comprising a separate fan or an integral fan designed to cause a cooling airflow of the primary circuit and/or the cooling air flow of the secondary circuit.
30. The dynamo-electric machine of claim 28 for use in a compressor such that cooling performance is adapted depending on use and installation location via volume flows and number and/or type of the modules of the attachment cooler.
31. A method for cooling a dynamo-electric machine, the method comprising: detecting a cooling temperature in at least one of the primary circuit and secondary circuit of an attachment cooler as set forth in claim 14; transferring data relating to the cooling temperature to a closed-loop control apparatus for controlling a speed of separate fans and/or for setting guidance apparatuses of the attachment cooler and/or of the dynamo-electric machine.
32. The method of claim 31, further comprising: creating an airflow by an integral fan or separate fan arranged directly on the dynamo-electric machine; and conducting the airflow through the central channel of the secondary circuit.
33. The method of claim 31, further comprising designing the secondary circuit to be open so as to be operable with ambient air.
Description
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045] It should be pointed out that terms such as axial, radial, tangential etc. relate to the axis 7 used in the respective Figure or in the respective example described. In other words, the directions axial, radial, tangential always relate to an axis 7 of the rotor 18 and thereby to the corresponding axis of symmetry of the stator 17. In such cases axial describes a direction parallel to axis 7, radial describes a direction orthogonal to axis 7, towards this or away from it and tangential is a direction that is directed at a constant radial distance from axis 7 and with a constant axial position in the form of a circle around the axis 7. The expression in the circumferential direction is to be equated with tangential.
[0046] With regard to a surface, for example a cross-sectional surface, the terms axial, radial, tangential etc. describe the orientation of the normal vector of the surface, i.e. of that vector that is perpendicular to the surface concerned.
[0047] The expression coaxial parts, for example coaxial components, such as rotor 18 and stator 17, is understood here as parts that have the same normal vectors, thus for which the planes defined by the coaxial parts are parallel to one another. Furthermore, the expression should mean that the center points of coaxial parts lie on the same axis of rotation or symmetry. These center points can however lie on this axis possibly at different axial positions and the said planes can thus be at a distance of >0 from one another. The expression does not necessarily demand that coaxial assemblies have the same radius.
[0048] The term complementary means in conjunction with two components that are complementary to one another, that their external shapes are designed in such a way that the one component can preferably be arranged completely in the component complementary to it, so that the inner surface of the one component and the outer surface of the other component are ideally touching each other without gaps or over their entire surface. Consequently, in the case of two objects complementary to one another, the external shape of the one object is thus defined by external shape of the other object.
[0049] For reasons of clarity, partly in the cases in which parts are present multiple times, not all parts shown are provided with reference numbers in the figures.
[0050] The versions given below can be combined in any way. Likewise, individual features of the respective versions can also be combined, without departing from the spirit of the invention.
[0051] To avoid repetitions, in the description of versions already fundamentally shown with their reference numbers, the focus will only be on the supplementary or different features of the respective version.
[0052]
[0053]
[0054] What both versions have in common is that the modules 1 are composed of plates so that once the airflow of the primary circuiti.e. the heated air, and thereafter the air of the secondary circuiti.e. the heat-removing air, flows over neighboring plates in consecutive spaces.
[0055] The plate package of the respective modules 1 is sealed off from the outside and between the airflows by means of sealing elements. Likewise a glueing or a soldering of the plate package for sealing is conceivable. A packaging of the module 1 is created by clamping bolts or welded connections.
[0056] In order to intensify the exchange of heat between primary circuit 2 and secondary circuit 3 within a module 1, the plates are designed profiled, so that turbulences are formed in the respective airflow.
[0057] Furthermore, the cooling performance of the individual module 1 and of an attachment cooler 4 equipped therewith is able to be influenced by a same flow or counterflow principle of the primary circuit 2 and secondary circuit 3.
[0058] The sections of the airflows in the modules 1 of primary circuit 2 and secondary circuit 3 are shown merely by way of example in
[0059] The airflows of the primary circuit 2 and secondary circuit 3 are formed by corresponding guidance apparatuses 12 in an attachment cooler 4.
[0060]
[0061] A stator 17 is positioned in a torque-proof manner in the casing 26. The stator 17, in a groove, not shown in any greater detail, in its laminated core, has a winding system that, supplied with current, due to electromagnetic interactions via an air gap 25 of the dynamo-electric machine 5 with the rotor 18, brings about a rotation of the rotor 18 about its axis 7. The rotor 18 can have a short-circuit cage, so that the dynamo-electric machine 5 is embodied as a synchronous machine. The rotor 18 can also have permanent magnets, so that the dynamo-electric machine 5 is embodied as a synchronous machine (with full pole or salient pole armature).
[0062] Furthermore, it is possible to embody the rotor 18 with its own winding system, which obtains its electrical supply via a slip ring arrangement, for example.
[0063] Basically, the attachment cooler 4 is suitable for any conceivable type of dynamo-electric machine 5. It is merely necessary for the supply air channels 10 and waste air channels 11 in the casing 26 of the dynamo-electric machine 5 to be arranged with openings or cutouts correspondingly provided in terms of flow in the casing 15 of the attachment cooler 4.
[0064] The axially layered laminated core of stator 17 and rotor 18 is provided in this case at predeterminable spacings with radial channels 21 in order to improve cooling of, inter alia, the respective laminated core and of the winding system located in the grooves.
[0065] Furthermore, an internal fan 24 is provided, which conveys the air of the primary circuit 2. In this case a so-called one-sided ventilation is present, which is also referred to as Z ventilation.
[0066] One-sided ventilation refers to the ventilation of the dynamo-electric machine 5 in which an airflow (primary circuit 2) is fed on one side of the dynamo-electric machine 5 into a winding head space 14 and thereafter reaches the other winding head space 14 via various parallel and/or serial flow channels-winding head, rear of the laminated core of the stator 17, radial cooling channels 21, air gap 25, etc. From there the heated air of the primary circuit 2, via one or more fans-integral fans and/or separate fans-arrives in the attachment cooler 4 for re-cooling.
[0067] The air of the primary circuit 2 is thus routed via a winding head space 14 into the casing 26 of the dynamo-electric machine 5 and is routed there via the winding head 19 and the laminated core and/or the air gap 25 into the other winding head space 14. From there the now heated-up cooling airflow is cooled down again via the attachment cooler 4, in particular by the modules 1 arranged there by means of the secondary circuit 3.
[0068] In this and the further exemplary embodiments in some cases the primary circuits 2 and/or secondary circuits 3 are only shown in part, thus for example in
[0069] The casing 15 of the attachment cooler 4 has sound-deadening elements inter alia in order to reduce noise emissions in the environment of the dynamo-electric machine 5.
[0070] A fan 8 generates a flow of cooling air of the secondary circuit 3, which cools the heated cooling airflow of the primary circuit 2 back down via the plate heat exchangers of the module 1.
[0071] In this case the fan 8 is an integral fan which is connected to the shaft 6 in a torque-proof manner. Instead of this or also as an addition to it, a separate fan 31 at and/or on the attachment cooler 4 is possible, in order to support the cooling airflow of the secondary circuit 3.
[0072] The modules 1, as can also be seen in
[0073] The basic arrangement of the plates of the module 1 illustrated is only intended to show the basic representation of plate coolers of the module 1, but not necessarily a direction of flow of primary circuit 2 and/or secondary circuit 3 defined thereby.
[0074] A one-sided arrangement of modules 1 with a central channel 20 running asymmetrically is also conceivable (
[0075]
[0076] Furthermore, there can be access to the dynamo-electric machine 5 via the insertion cavities or receiving openings 22 of the modules, without, as previously, taking the attachment cooler 4 away from the machine 5.
[0077] Openings are present in the casing 15 of the attachment cooler 4, which are embodied to be complementary to the supply air channels 10 and waste air channels 11 in the casing 26 of the dynamo-electric machine 5, so that a closed primary circuit 2 is set up. Moreover, further guidance apparatuses 12 are also arranged in the casing 15 in order to embody primary circuit 2 and secondary circuit 3.
[0078]
[0079] Two-sided ventilation refers to the ventilation of the dynamo-electric machine 5 in which an airflow (primary circuit 2) is fed on both sides of the dynamo-electric machine 5 into the winding head space 14 and thereafter via various parallel and/or serial flow channelswinding head, rear of the laminated core of the stator 17, radial cooling channels 21, air gap 25, etc.essentially centrally to the rear of the stator laminated core into the attachment cooler 4. The heated air of the primary circuit 2 is conveyed by one of more fans-integral fans or separate fans-into the attachment cooler 4 for cooling it back down. Appropriate guide plate elements 29 improve the course of the flow of the primary circuit 2.
[0080]
[0081] In this case it should be noted that both the supply air channels 37 and also the waste air channels 38 of the attachment cooler 4 can be embodied not just in the shape of channels, but also merely as openings in the casing 15 of the attachment cooler 4.
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097] This version shows inter alia that the modules 1 can occupy the space within the attachment cooler 4depending on the specification of receiving openings 22in almost any given way. This means that, in the height and also in the depth and in the axial alignment, practically no spatial restrictions are specified, if one excludes the flow channels of primary circuit 2 and secondary circuit 3 and also the guidance apparatuses 12.
[0098]
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105] Another embodiment of the central channel 20 is also conceivable in accordance with
[0106]
[0107] Specific guidance elements 36 in this case guide this waste air obliquely downwards (
[0108] Appropriate alignments of the guide elements 36 can also guide the heated waste air of the secondary circuit 3 upwards and/or downwards in accordance with
[0109]
[0110] Plastics, aluminum, steel, copper or stainless steel are suitable as materials for the plates of the modules 1. It is likewise conceivable to provide the plates of the modules 1 with an epoxy coating, or with further coatings.
[0111] Likewise these plates can be embodied flat or corrugated.
[0112] In order to create a sound deadening of the attachment cooler 4, the interior of the casing 15 and/or the air outflow surfaces of the secondary circuit 3 are aligned and/or provided, at least in sections with sound-deadening elements, without adversely affecting the cooling performance of the attachment cooler 4.
[0113] Through the inventive embodiment of the attachment cooler 4 all known forms of construction are possible, in that the dynamo-electric machine 5 is able to be set up vertically, horizontally or inclined at a predeterminable angle. (IM1001 . . . ).
[0114] Through the inventive embodiment of the attachment cooler 4 all known cooling types, such as IC611, IC616, IC666, IC661 etc. are also furthermore able to be implemented.
[0115] The attachment cooler 4 does not absolutely have to be arranged on the machine 5. It can likewise also be arranged to the side of the machine or even below the machine or in a separate adjacent room, as can be seen for example from
[0116] The shaft-mounted fans 24 of the primary circuit 2 arranged within the casing 26 can be arranged, independently of the type of cooling (Z or X ventilation), on the side facing towards a working machine and/or on the side facing away from a working machine within the casing 26 of the dynamo-electric machine 5. (i.e. the DE (Drive-End) side or NDE (Non-Drive-End) side).
[0117] This also basically applies to fans 8, whichwhere providedcan likewise by arranged on the DE side and/or NDE side of the dynamo-electric machine 5.
[0118] The primary circuit 2 and/or the secondary circuit 3 can flow through at least individual modules 1 in series or in parallel. This will be guaranteed by guidance apparatuses 12 provided for this purpose.
[0119] In order to maintain the secondary circuit 3 and/or the primary circuit 2, as an addition to or on its own, at least one separate fan 31 can be provided, which pushes the amount of air required or sucks it through the secondary circuit 3.
[0120] These separate fans 31 canas stated abovebe arranged at practically any given points of the primary circuit 2 and/or secondary circuit 3.
[0121] This inventive attachment cooler 4 is also suitable for systems protected against explosions. In this case extra attention is to be given where necessary to sealing the gap 28, in particular between the modules 1, in order to prevent a possibly explosive gas getting into the primary circuit 2and thus into the winding system.
[0122] As well as air, other gaseous media, such as for example nitrogen are also possible as cooling medium of the primary circuit 2 and/or secondary circuit 3. Liquid cooling media, such as oil or water, are also conceivable for the primary circuit 2 and/or secondary circuit 3. The decisive factor is always the exchange of heat between primary circuit 2 and secondary circuit 3 via the modules 1 of the attachment cooler 4, which are designed as plate coolers.