BLOOD-GAS EXCHANGE DEVICE AND METHODS OF USE
20250058034 ยท 2025-02-20
Inventors
Cpc classification
A61M1/14
HUMAN NECESSITIES
International classification
A61M1/14
HUMAN NECESSITIES
Abstract
The present invention presents a novel oxygenator of the invention provides a revolutionary engineering design and management of the flow regime in a completely different way from the existing and accepted regime in the field of oxygenators, that further lower the risk levels associated with the use of oxygenators and reduces the manufacturing cost. The revolutionary technology is aimed to divert the world of blood oxygenation from the use of technology that relies on a fiber membrane or gas bubbles and causes substantial damage to the patient's blood, towards the use of technology that allows the exchange of gases without a membrane at all and is aimed to reduces risks and improves patient outcome.
Claims
1. A blood-gas exchange device comprising: a. a first chamber comprising at least: a gas inlet and a blood inlet for insertion of blood and gas into the blood-gas exchange device for oxygenating the blood and/or for removing carbon dioxide from the blood; b. a second chamber comprising at least: a blood exit for delivering the oxygenated and/or decarbonated blood out from the blood-gas exchange device, and a gas exit configured to allow flow of gases out from the blood-gas exchange device into the surrounding; and c. a rotatable chamber connected to said first and second chambers, said rotatable chamber comprising at least: a) a blood channeling element configured to direct the inserted blood to flow on the walls of the rotatable chamber through at least one set of opening and/or semi-openings; b) at least one gas opening configured to allow flow of the inserted gas from said first chamber into said rotatable chamber toward the flowing blood, and at least one gas opening configure to allow gas flow from the rotatable chamber to the second chamber; and c) a motor configured to spin said rotatable chamber; wherein, the circular movement of the rotatable chamber channels the blood to flow along the rotatable chamber walls, forming a blood layer on the wall that directly contacts with the gas and allows gas exchange; and wherein said blood layer is either one of a blood channel or a blood film formed by the division of the inserted blood by the blood channeling element into plurality of smaller portions and the circular movement of the rotatable chamber.
2. The blood-gas exchange device according to claim 1, wherein said blood is inserted into the blood-gas exchange device from said blood inlet and returned to said blood exit upon oxygenation and/or removal of carbon dioxide.
3. The blood-gas exchange device according to claim 1, wherein said blood is inserted into the blood-gas exchange device via said blood inlet from a blood storage container and returned to said blood exit after oxygenation and/or removal of carbon dioxide.
4. The blood-gas exchange device according to claim 1, wherein said gas inlet and gas exit are both positioned in one chamber, and wherein said at least one gas opening configured to allow gas flow into and from said rotatable chamber is comprised in the chamber that comprise the gas inlet and the gas exit.
5. The blood-gas exchange device according to claim 1, wherein said blood channeling element is a convex surface having at least one set of openings or partial openings at its circumference.
6. The blood-gas exchange device according to claim 1, wherein said at least one set of openings or partial openings, is adjacent to the rotatable chamber wall such that the blood that flows through the set of openings or partial openings is forced to flow downward on said wall until it reaches the second chamber.
7. The blood-gas exchange device according to claim 1, wherein said blood channeling element comprises at least two sets of openings/partial openings, each set of opening is adjacent to a wall such that the inserted blood flows within the rotatable chamber on each of said adjacent walls until it reaches the second chamber.
8. The blood-gas exchange device according to claim 1, wherein said gas opening is configured to insert into the blood-gas exchange device either one of the following gases: pure oxygen, air, enriched air with oxygen at various ratios, nitrogen, carbon dioxide and mixture thereof.
9. The blood-gas exchange device according to claim 1, further comprising at least one perforated gas column configured to connect between one gas opening at the first chamber and one gas opening at the second chamber, said at least one perforated gas column is crossing through said rotatable chamber and allows flow of gas from the column toward the flowing blood and vice versa.
10. The blood-gas exchange device according to claim 1, wherein said gas exchange is either oxygenation of the blood or decarbonation of the blood or a combination thereof.
11. The blood-gas exchange device according to claim 1, wherein the dwell time for gas exchange is elongated by the circular movement of the rotatable chamber.
12. The blood-gas exchange device according to claim 2, wherein said blood inlet and blood exit, each is connected to a tube that delivers blood from a blood source and/or a storage container into the blood-gas exchange device and return the blood following the gas exchange to the blood exit.
13. The blood-gas exchange device according to claim 12, further comprising at least one pump configured to withdraw blood from said blood source or from the storage container into the blood-gas exchange device and to transfer the oxygenated/decarbonated blood back to the blood exit.
14. The blood-gas exchange device according to claim 1, wherein said flow of gas through the gas inlet and exit of gas through the gas exit is continuous and allows a gradient flow of gases within the blood-gas exchange device that enables gases from the blood to diffuse into the rotatable chamber and gases from the rotatable chamber to diffuse into the flowing blood.
15. A blood-gas exchange device according to claim 1, wherein instead of blood another body fluid is inserted for gas exchange procedure.
16. A blood-gas exchange device comprising: a. a first chamber comprising at least: a gas inlet and a blood inlet for insertion of blood and gas into the blood-gas exchange device for oxygenating the blood and/or for removing carbon dioxide from the blood; b. a second chamber comprising at least: a blood exit for delivering the oxygenated and/or decarbonated blood out from the blood-gas exchange device, and a gas exit configured to allow flow of gases out from the blood-gas exchange device into the surrounding; c. a rotatable chamber connected to said first and second chambers, said rotatable chamber comprising at least: a) a blood channeling element configured to direct the inserted blood to flow on the walls of the rotatable chamber through at least one set of opening and/or semi-openings; b) at least one gas opening configured to allow flow of the inserted gas from said first chamber into said rotatable chamber toward the flowing blood, and at least one gas opening configure to allow gas flow from the rotatable chamber to the second chamber; and c) a motor configured to spin said rotatable chamber; d. at least one perforated gas column configured to connect between one gas opening at the first chamber and one gas opening at the second chamber, said at least one perforated gas column is crossing through said rotatable chamber and allows flow of gas from the column toward the flowing blood and vice versa; wherein, the circular movement of the rotatable chamber channels the blood to flow along the rotatable chamber walls, forming a blood layer on the wall that directly contacts with the gas and allows gas exchange.
17. A blood-gas exchange device according to claim 16, wherein said blood layer is either one of a blood channel or a blood film formed by the division of the inserted blood by the blood channeling element into plurality of smaller portions and the circular movement of the rotatable chamber.
18. A blood-gas exchange device comprising: a. a first chamber comprising at least: a gas inlet and a blood inlet for insertion of blood and gas into the blood-gas exchange device for oxygenating the blood and/or for removing carbon dioxide from the blood; b. a second chamber comprising at least: a blood exit for delivering the oxygenated and/or decarbonated blood out from the blood-gas exchange device, and a gas exit configured to allow flow of gases out from the blood-gas exchange device into the surrounding; and c. at least one pump configured to withdraw blood from said blood source or from the storage container into the blood-gas exchange device and to transfer the oxygenated/decarbonated blood back to the blood exit; d. a rotatable chamber connected to said first and second chambers, said rotatable chamber comprising at least: a) a blood channeling element configured to direct the inserted blood to flow on the walls of the rotatable chamber through at least one set of opening and/or semi-openings; b) at least one gas opening configured to allow flow of the inserted gas from said first chamber into said rotatable chamber toward the flowing blood, and at least one gas opening configure to allow gas flow from the rotatable chamber to the second chamber; and c) a motor configured to spin said rotatable chamber; wherein, the circular movement of the rotatable chamber channels the blood to flow along the rotatable chamber walls, forming a blood layer on the wall that directly contacts with the gas and allows gas exchange; and wherein said blood is inserted into the blood-gas exchange device from said blood inlet and returned to said blood exit upon oxygenation and/or removal of carbon dioxide.
19. A blood-gas exchange device according to claim 18, wherein said blood layer is either one of a blood channel or a blood film formed by the division of the inserted blood by the blood channeling element into plurality of smaller portions and the circular movement of the rotatable chamber.
20. The blood-gas exchange device according to claim 18, further comprising at least one perforated gas column configured to connect between one gas opening at the first chamber and one gas opening at the second chamber, said at least one perforated gas column is crossing through said rotatable chamber and allows flow of gas from the column toward the flowing blood and vice versa.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Examples illustrative of embodiments of the disclosure are described below with reference to figures attached hereto. Dimensions of components and features shown in the figures are generally chosen for convenience and clarity of presentation and are not necessarily shown to scale. Many of the figures presented are in the form of schematic illustrations and, as such, certain elements may be drawn greatly simplified or not-to-scale, for illustrative clarity. The figures are not intended to be production drawings.
[0026] The figures (Figs.) are listed below.
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0043] In the following description, various aspects of the novel blood-gas exchange device of the invention will be described. For the purpose of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the invention.
[0044] Although various features of the disclosure may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the disclosure may be described herein in the context of separate embodiments for clarity, the disclosure may also be implemented in a single embodiment. Furthermore, it should be understood that the disclosure can be carried out or practiced in various ways, and that the disclosure can be implemented in embodiments other than the exemplary ones described herein below. The descriptions, examples and materials presented in the description, as well as in the claims, should not be construed as limiting, but rather as illustrative. The oxygenator provided herein may be used as part of an extracorporeal oxygenation system and may be used in operating rooms and intensive care units in hospitals. The oxygenator allows efficient and safe gas exchange without the membrane present in commercial oxygenators available in the market.
[0045] In accordance with one embodiment of the invention the oxygenator is a disposable device, designed to be used in a single patient. The components that are in direct contact with the patient's blood are manufactured from biocompatible materials, i.e., from materials approved for direct contact with blood, such as but not limited to stainless steel and polycarbonate. All components are preferably coated with anti-coagulation materials to enable long-term operation.
[0046] The oxygenator may be designed to fit with high flow extracorporeal oxygenation systems or low flow extracorporeal oxygenation systems as described by the applicant in PCT/IL2021/051431. Additionally, the oxygenator provided herein can fit both short term operations (such as Cardiopulmonary Bypass (CPB)), and long duration operation (such as Extracorporeal Membrane Oxygenation (ECMO)).
[0047] Reference is now made to the drawings:
[0048]
[0049] Gas, preferably pure oxygen, or air, or enriched air with oxygen (or any other desired gas according to the use) and blood from a patient's body are inserted into oxygenator 100 through dedicated tubes configured to fit with connectors 122, 124. The gas is inserted into first chamber 120 of oxygenator 100. The blood from the patient's body is crossing through the first chamber through connector 124 and is being spilled onto blood channeling element 152. In the specific example illustrated herein, the blood channeling element is a dome like structure with holes/semi-holes/notches/slits 153 positioned along its circumference in a manner that allows the blood to flow downward toward second chamber 170 only through the inner surface (inner wall) 155 of rotatable chamber 150. The rotation movement of chamber 150 is aimed to increase the flow duration of the deoxygenated blood, and thus to increase the gas exchange duration to allow substantive oxygenation of the flowing blood, until the blood reaches second chamber 170 of oxygenator 100 and being collected into a dedicated chamber 174, having a connector 1741 that is further connected to a suitable tube that return the blood back into the patient's body.
[0050] Second chamber 170 besides collecting the blood, also allows release of the gases accumulated in the rotatable chamber inner space, out into the surrounding by a dedicated exit connector (not shown in these views) comprised in base 177, such that excess of oxygen (O.sub.2) that has not been exchanged together with carbon dioxide (CO.sub.2) that was exchanged from the patient's blood into the oxygenator inner space, are being discharged out from the oxygenator into the surrounding, and the oxygenated blood is being collected in a blood collection container 174 and delivered back to the patient's body through a tube connected to the blood exit connector 1741 of bottom chamber 170 as mentioned above.
[0051] If other gases were used in the gas exchange procedure, then the mixture of gases that accumulated within the oxygenator are released to the surrounding.
[0052] In some optional embodiments, the gas exit connector is comprised in the first chamber or in the rotatable chamber, while the same concept applies to the manner the residual gas is released from the oxygenator.
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[0054] Yet, in some further embodiments the gas flow through the gas openings from directly from first chamber into the rotatable chamber without entering into perforated columns. Detailed description of each chamber and its major components will be described hereinbelow.
[0055] Optionally, ceiling 127 may comprise additional holes 20 on its circumference to allow connection of the base to additional parts of the oxygenator by screws. Other attachment means known in the art such as but not limited to gluing may also be used.
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[0057] As mentioned above, when oxygenator 100 is operating, the first chamber 120 comprises stationary housing 121 thanks to bearing 125 and 125, while ceiling 127 of chamber 120 rotates such that the blood inserted through blood inlet connector 124 spreads onto the rotating blood channeling element 152 (the dome) and ensures that the inserted blood is directed to the circumference of the dome.
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[0061] Floor 154 further comprises at least one drainage hole 1744 that allows drainage of the oxygenated blood from the rotatable chamber 150 to the blood collection chamber 174 to be delivered back to the patient's body through a tube connected to blood exit connector 1741 (shown in
[0062] In the specific embodiment described above, floor 154 further comprises an opening that allow the insertion of a dedicated connector (shown in
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[0064] Also shown in this view are blood drainage openings 1744, gas exit pipe 172, and rotatable floor 154 at the bottom end in the connection area to connector 1599.
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[0067] Also shown in this view, the dome 152 having a perimeter with semi-holes that are aimed to allow the deoxygenated blood to flow downward only through them at the circumference of rotatable chamber 150, and holes 1571 for passage of the gas columns from gas container 121 at the first chamber 120 to rotatable chamber 150 for oxygenating the patient's blood.
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[0072] As depicted in the figures above, while in the commercially available oxygenators the gas flows inside hollow fibers and has a considerable barrier to diffusion, the novel oxygenator described herein is advantageous over the currently available oxygenator as it enables a direct blood gas contact which is practically diffusion with zero thickness of the barrier for diffusion. Less/No barrier results in better gas diffusion rate, and better gas diffusion rate requires less surface area for gas transfer. In addition, the absence of a membrane within the oxygenator enables less contact with foreign material, thus, less harmful effect on the blood components, less resistance to flow, thus, reduced pressure drops, and consequently, a reduced shear forces (which is dependent on the pressure drop).
[0073] Yet, in the novel oxygenator, compared to currently available oxygenators, the blood that enters through the blood inlet and poured onto the blood channeling element that has small holes/slits at the circumference, functionally divides the blood volume into small portions (blood films) and reduces the blood thickness layer. The diffusion rate of gas inside the blood medium is inversely proportional to the thickness of the blood layer i.e., thinner blood film results in a better diffusion rate.
[0074] For the oxygenation to be effective and the blood not to reach the bottom of the oxygenator quickly, the entire middle chamber rotates as one unit, thus increasing the dwell time of the blood within the rotating chamber. Without rotation the blood is subject to the gravitational force and will reach to the bottom of the oxygenator quickly according to the formula: t={square root over (2h/g)}, where h is the height of the cylinder and g is the gravitational acceleration (assuming no friction with air). By using the centrifugal force, the blood is pressed against the wall of the cylinder and slides until it reaches the bottom. The path of the blood is increased therefore the time the blood is subjected to oxygenation is longer. The centrifugal force is expressed by the formula: F=mw.sup.2r, where w is the angular velocity of the rotating cylinder (rad/sec), r is the radius of the rotating cylinder and m is the mass of the blood. Changing the motor RPM affects the value of the centrifugal force.
[0075] Upon usage of the novel oxygenator of the invention there is a minimal pressure drop since the blood flows down onto the walls of the rotatable chamber and not through and between fibers. Less resistance to the blood flow, therefore the blood differential pressure (AP) is very low. A low pressure drop results in minimal sheer stress. In summary, unlike the commercially available oxygenators which are based on hollow fibers membranes (in which gas flow inside the fibers and the blood flow in between), novel oxygenator is a membrane-less device that allows for direct blood-gas contact which facilitates the required gas exchange, without the need for a separating membrane that affects the blood components.
[0076] In some optional embodiments the novel oxygenator may comprise sensors. In some other optional embodiments of the invention, a gas mixer may be used. The gas mixer may flow gases in a precise and controlled manner as required and may interface with the oxygenator's controller and/or with an extracorporeal oxygenation system controller as well as with other various sensors.
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[0080] Housing 121 of the first chamber 120 comprises gas inlet connector 122 that flows gas into the space encompasses by housing 121 and enters the gas perforated columns 757 by holes in base 127 (not shown). Also shown in this view are rotatable chamber housing 155, rotation rod 159 connected to floor 154 that connects to a motor 50 through connector 1599, floor 154, base 177, and holes 20.
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[0082] Stand 800 holds the stationary chambers of oxygenator 100 to stabilize it upon usage and prevent the entire device from rotating. In the specific example illustrated in this drawing stand 800 supports oxygenator 100 in several areas. Plate 810 is connected to housing 121 and support first chamber to remain stationary at the relevant parts, plate 820 connects to both, the blood collecting chamber 174 and base 177, and support second chamber 170 to remain stationary at the relevant parts, and plate 830 connects to motor 50 to stabilize it and prevent it to rotate. Optionally, the motor may be connected to oxygenator 100 via magnetic coupling forces.
[0083] In accordance with the embodiment illustrated herein, gas inlet connector 122 is connected by a tube to a gas source. The gas source may be a portable gas balloon, or a stationary gas line port supplied from a wall as usually practiced in medical centers.
[0084] Blood inlet connector 124 is connected to a tube that delivered the blood via a cannula from the patient's body using a pump to the oxygenator. The blood from the patient may be delivered first to a storage container before it is delivered to oxygenator 100.
[0085] Blood exit connector 1741 is connected to a tube that delivers the oxygenated blood back to the patient's body.
[0086] Optionally, motor 50 may be connected by a cable 70 to power source. Alternatively, the motor may be operated by a battery or wirelessly be charged.
[0087] It should be clear that the description of the embodiments and attached Figures set forth in this specification serves only for a better understanding of the invention, without limiting its scope. It should also be clear that a person skilled in the art, after reading the present specification could make adjustments or amendments to the attached Figures and above-described embodiments that would still be covered by the present invention.