GRINDING MACHINE AND SQUARE ROD ATTITUDE ADJUSTING METHOD
20250058427 ยท 2025-02-20
Assignee
Inventors
- Haiwei LI (Fuzhou, CN)
- Bo LI (Fuzhou, CN)
- Kaibin HAN (Fuzhou, CN)
- Zonghao CHEN (Fuzhou, CN)
- Changyou YANG (Fuzhou, CN)
- Bangluan CHEN (Fuzhou, CN)
Cpc classification
B24B41/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A grinding machine includes a conveying structure and a grinding structure, the conveying structure having first clamper sets for clamping a square rod. The grinding machine further includes a first top seat formed in at least one of the first clamper sets, and at least one second top seat formed in the grinding structure; the first top seat and the second top seat respectively abut against two opposite sides of the square rod; abutment surfaces of two first top seats are coplanar in a vertical plane, and are parallel to an abutment surface of the second top seat; a plane of the abutment surface of the first top seat is perpendicular to a plane of at least one abutment surface of the first clamper sets. The grinding machine according to the present disclosure may adjust the attitude of the square rod, thereby ensuring a stable grinding process.
Claims
1. A grinding machine, comprising a conveying structure and a grinding structure, the conveying structure having first clamper sets for clamping a square rod, wherein the grinding machine comprises a first top seat formed in at least one of the first clamper sets and at least one second top seat formed in the grinding structure; the first top seat and the second top seat respectively abut against two opposite sides of the square rod; an abutment surface of the first top seat is parallel to an abutment surface of the second top seat; and a plane of the abutment surface of the first top seat is perpendicular to a plane of at least one abutment surface of the first clamper sets.
2. The grinding machine according to claim 1, wherein the grinding structure comprises an independent adjusting platform, and the second top seat is disposed on the adjusting platform.
3. The grinding machine according to claim 1, wherein the grinding structure comprises upper and lower tightening structures arranged coaxially, and a mounting frame; the upper tightening structure is mounted on a first vertical displacement platform, and the mounting frame is connected to and moves synchronously with the upper tightening structure; the second top seat is provided on the upper tightening structure; at least one grinding wheel is on either of opposite sides perpendicular to a length direction of the first vertical displacement platform, and the grinding wheel is connected to a first lateral displacement platform and a second vertical displacement platform.
4. The grinding machine according to claim 1, wherein at least two first top seats are provided, and the first top seats are vertically spaced apart.
5. The grinding machine according to claim 3, wherein the grinding wheel is selected from face grinding wheels and/or chamfer grinding wheels.
6. The grinding machine according to claim 5, wherein the grinding wheel comprises an inner ring structure and an outer ring structure, and a second lateral displacement platform connected to the inner ring structure; side surfaces of the outer ring structure and the inner ring structure close to the square rod are both frosted surfaces, and a grain size of the frosted surface of the inner ring structure is different from the grain size of the frosted surface of the outer ring structure; the second lateral displacement platform is configured to drive the frosted surface of the inner ring structure to protrude out of a plane of the frosted surface of the outer ring structure.
7. The grinding machine according to claim 5, wherein the mounting frame is provided with at least one grinding wheel abrasion loss detection sensor that detects a thickness of the frosted surface by contacting the frosted surface of the grinding wheel.
8. The grinding machine according to claim 3, wherein the first lateral displacement platform is accommodated in a grinding housing, and the grinding housing has a width detection sensor therein for detecting a width of the square rod, and a third lateral displacement platform connected to the width detection sensor.
9. The grinding machine according to claim 8, wherein the mounting frame has at least one correction surface on which the width detection sensor is corrected with a detection head thereof abutting against the correction surface.
10. The grinding machine according to claim 9, wherein the mounting frame has at least one first nozzle disposed with a discharge direction toward the correction surface.
11. The grinding machine according to claim 8, further comprising a second nozzle mounted on the grinding housing, and the second nozzle has a discharge direction toward a side of the square rod.
12. The grinding machine according to claim 3, wherein the lower tightening structure is connected to a driving structure for driving the lower tightening structure to rotate about an axis of the lower tightening structure.
13. The grinding machine according to claim 1, wherein the conveying structure comprises a rotating body, and at least one loading structure and an unloading structure respectively provided on either side of the rotating body; wherein the rotating body has a vertical rotation axis, and the rotating body rotates about the vertical rotation axis to switch between the loading structure and the unloading structure; the loading structure comprises at least one of the first clamper sets, and the loading structure clamps the square rod by the first clamper set and moves the square rod into the grinding structure; the unloading structure comprises at least one of second clamper sets, and the unloading structure takes the square rod out of the grinding structure by the second clamper sets.
14. The grinding machine according to claim 13, wherein the first clamper set comprises two oppositely disposed clampers and a fifth lateral displacement platform for driving relative movement of the two clampers, the first top seat being positioned between the two clampers.
15. The grinding machine according to claim 13, wherein the first clamper sets comprise at least two clamper sets vertically spaced apart, and the clamper set comprises two oppositely disposed clampers, with at least two of the first top seats being respectively disposed in different clamper sets and each between two of the clampers in the clamper set.
16. The grinding machine according to claim 14, wherein the clamper has an abutment surface through which the clamper abuts against the side of the square rod, a plane of the abutment surface of the clamper being perpendicular to the plane of the abutment surface of the first top seat.
17. The grinding machine according to claim 13, wherein a switch is provided in the first clamper set; the switch comprises a movable arm and is associated with the first clamper set, and the first clamper set clamps the square rod when the arm is pushed and rotated by the square rod to a predetermined angle.
18. The grinding machine according to claim 1, wherein the second top seat is a floating pressure head.
19. A square rod attitude adjusting method based on the grinding machine according to claim 1, comprising: regulating an attitude of the square rod by using at least two first top seats and at least one second top seat.
20. The square rod attitude adjusting method according to claim 19, further comprising: releasing the first clamper sets from holding the square rod such that the square rod is dropped onto a support structure; adjusting the attitude of the square rod on the support structure by the first and second top seats; and clamping the square rod again by the first clamper sets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0051] In order to explain the technical content, the object, and the effects of the present disclosure in detail, the embodiments will be described below with reference to the accompanying drawings.
[0052] The grinding machine according to the present disclosure may enable the grinding treatment of a side surface and/or a chamfered surface of a square rod (featuring a square or rectangular cross section). The square rod is processed from a round rod by a shaping machine. In a preferred embodiment, both the square and round rods are single-crystal silicon rods. It should be noted that, to facilitate the description, the square rods mentioned hereinafter all refer to single-crystal silicon rods having a square cross section.
[0053] In the prior art, as shown in FIG. 1 of CN217143334 U, in the case where a square rod is moved by a loading mechanism to a conveying mechanism to be clamped by clampers thereof, the square rod, even though clamped by the clampers, may inevitably tilt forward (towards the conveying structure) or backward (towards the loading structure) because there is no corresponding top tightening structure or bottom supporting structure; in addition, when the square rod is conveyed, and clamped by a clamping mechanism (including an upper clamping piece and a lower clamping piece), it is fixed and adjustable in attitude only between the opposite sides at which the clampers clamp, while in the directions of the other two sides it may still inevitably tilt to rotate. Moreover, it should be noted that although axially clamped by the upper clamping piece and the lower clamping piece, the square rod may be adjustable in its attitude as a whole to a certain extent, but the flatness of the cut surfaces (top surface and bottom surface) on both sides of the square rod (raw material) can hardly be ensured, that is, uneven or discontinuous cutting surfaces are inevitable. Therefore, in a continuous automatic production process, even though axially clamped by the upper and lower clamping pieces, the square rod can hardly keep a vertical attitude, that is, it is difficult to ensure that all products reach the grinding endpoint.
[0054] In view of this, a grinding machine is provided, and with reference to
[0055] Specifically, with reference to
[0056] In a specific process, when a square rod is conveyed to a clamping position of the conveying structure by a loading/unloading structure (see CN217143334 U or CN218658388 U, for example), the loading/unloading structure turns the square rod over so that the square rod is in a substantially vertical state, whereby a clamper of the conveying structure is facilitated in clamping the square rod from opposite sides of the square rod. In the prior art, to improve the stability of a clamper to clamp a square rod, a clamping surface (the above-mentioned abutment surface) of the clamper is generally of a planar design, that is, when two clampers simultaneously clamp the square rod, the attitude of the square rod between the two opposite sides is adjusted by the clampers to be in a substantially vertical state, whereas the other two sides thereof are in an unsupported state, i.e., the square rod may tilt and rotate inwards or outwards to a certain extent between the other two sides. Moreover, practically, when the square rod is turned over by using the loading/unloading structure, the square rod inevitably undergoes shaking, which directly causes difficulty in holding the square rod in place by the first clamper sets. Thus, when the first top seat is mounted in the first clamper set, the first clamper set adjusts the attitude between opposite sides of the square rod, before which, when the square rod is being loaded into the first clamper set, the square rod is forced to move towards the first top seat by a lateral thrust exerted by the loading/unloading structure; and when a side thereof is abutted by two first top seats, the attitude on the side is adjusted, thereby substantially adjusting the attitude of the square rod to the vertical state.
[0057] It will be appreciated that the amount of displacement of the square rod being loaded into the first clamper set by the loading/unloading structure determines the effect for the first top seat to adjust the attitude on one side of the square rod. If the amount of displacement is too small, then one side of the square rod is not abutted by the first top seat, hence the square rod is liable to tilt and rotate on this side. Therefore, an appropriate amount of displacement is important for the first top seat to adjust the attitude of the square rod on one side. In an alternative embodiment, as shown in
[0058] Note that the second top seat is fixedly or movably installed at a relative position where the attitude of the silicon rod (the aforementioned square rod) is adjusted to a vertical state. Specifically, the second top seat is movably installed on the grinding mechanism, and when the silicon rod is adjusted, the second top seat can be moved to a relative position at the same height as the first top seat, so that the silicon rod can be adjusted. When two first top seats are provided on the clamper sets, and the two first top seats are arranged at intervals in one vertical direction, the second top seat is moved to a relative position between the heights of the two first top seats to adjust the silicon rod, hence the silicon rod is uniformly stressed and can be better adjusted to the vertical state. When there are three first top seats, they are arranged at intervals in one vertical direction, and the second top seat is moved to a position opposite that of the middle one of the first top seats so as to adjust the silicon rod. When there are a plurality of second top seats, the same reasoning shall be applicable and will not be repeated here. It will be appreciated that, in practice, the second top seat may also be fixedly mounted in a relative position to allow the silicon rod to be adjusted to the vertical state, and the manner in which it may be moved or fixedly mounted may be adjusted in accordance with the actual device structure and production requirements.
[0059] In another alternative embodiment, the displacement detection sensor is replaced by a switch associated with the first clamper sets. The switch is opened when a movable arm of the switch is pushed by the square rod to rotate to a preset angle, i.e., to start the process of clamping the square rod by the first clamper sets. It will be appreciated that in this embodiment the switch is taken to feedback that the position of the square rod is adjusted in place during three-point positioning.
[0060] However, existing conveying structures, like in CN217143334 U, are designed to achieve switching between the loading and unloading clampers through lateral rotation. In a practical scenario, where the square rod is clamped by the first clamper sets 22 and is abutted by the first top seat 221, since the other side of the square rod (with respect to the opposite side which is abutted by the first top seat) is not limited by any structure, the square rod inevitably tilts and rotates again due to the centrifugal force during the synchronous rotation of the square rod with the conveying structure 2. On this basis, a second top seat 37 cooperating with the first top seats is further provided in the grinding structure, so that the attitude of the square rod is generally adjusted to a vertical state when the square rod is clamped by the upper tightening structure 38 and the lower tightening structure 34 through the cooperation of the three seats. Specifically, referring to
[0061] In an alternative embodiment, the grinding structure includes an independent adjusting platform on which the second top seat is disposed. The adjusting platform is independent of the grinding wheel and the clamping fixtures (such as the lower tightening structure and the upper tightening structure described below) in the grinding structure, and is positioned at any position in the path through which the conveying structure moves the square rod to the clamping fixtures. That is, during the conveyance of the square rod, after the vertical attitude of the square rod in the adjusting platform is adjusted by the second top seat, the square rod is conveyed to the clamping fixtures and clamped by the clamping fixtures. However, the setting of the adjusting platform results in an extended path of conveying the square rod and an increased probability of the square rod rotating again during the conveying process, and therefore, in a more compact embodiment of the structure, as shown in
[0062] In an alternative embodiment, illustrated with reference to
[0063] The thickness of the frosted surface of the grinding wheel is inevitably reduced after a long time of operation, and the reduction of the thickness directly reflects the reduction of the service life of the frosted surface of the grinding wheel and the reduction of the grinding effect of the frosted surface of the grinding wheel to some extent, which directly affects the effectiveness of the grinding process. Therefore, it is necessary to detect the abrasion loss of the grinding wheel regularly or quantitatively in practical application scenarios. The detection of the abrasion loss of the grinding wheel in the prior art is generally performed manually, during which the production is seriously disturbed. Accordingly, in an embodiment, as shown in
[0064] In an embodiment, as shown in
[0065] In an alternative embodiment, as shown in
[0066] In an embodiment, as shown in
[0067] In an embodiment, as shown in
[0068] In the grinding process of the grinding machine, the grinding impurities may easily adhere to the surface of the square rod, and therefore, it is preferable to provide a second nozzle 325 in the grinding machine, directed towards the side surface of the square rod as shown in
[0069] In an embodiment, as shown in
[0070] In an embodiment, as shown with reference to
[0071] It can be seen from the foregoing that in the loading process of the conveying structure, the conveying structure laterally conveys the square rod into the grinding structure so that one side surface of the square rod is abutted and supported by the second top seat, thus in an alternative embodiment, as shown in
[0072] In an embodiment, with reference to
[0073] In another alternative embodiment, illustrated in
[0074] In a preferred embodiment, shown in
[0075] In another preferred embodiment, shown with reference to
[0076] A square rod attitude adjusting method based on the aforementioned grinding machine, including: regulating an attitude of the square rod by using at least two first top seats and at least one second top seat.
[0077] Specifically, the square rod attitude adjusting method further includes: [0078] releasing the first clamper sets from holding the square rod such that the square rod is dropped onto a support structure; [0079] adjusting the attitude of the square rod on the support structure by the first and second top seats; and [0080] clamping the square rod again by the first clamper sets.
[0081] Herein, the support structure serves as an auxiliary support for the square rod during the loading process. Specifically, when the conveying structure 2 moves the raw square rod to the loading position, the upper tightening structure 38 is moved down until its second top seat 37 is in a proper position, for the three-point positioning of the square rod by means of at least one second top seat 37 and at least two first top seats 221, so as to adjust the attitude of the square rod, as shown with reference to
[0082] In an alternative embodiment, with reference to
[0083] It should be noted herein that the first vertical displacement platform, the second vertical displacement platform, the first lateral displacement platform, the second lateral displacement platform, the third lateral displacement platform, the fourth lateral displacement platform, the fifth lateral displacement platform, and the sixth lateral displacement platform are all common structures, such as a conventional motor, lead screw, sliding rail, sliding block, or air cylinder. Existing mechanisms in the prior art capable of realizing the directional displacement function of the above-mentioned displacement platforms are all applicable herein.
[0084] It should also be noted that the sensors referred to herein, including the width detection sensor, the abrasion loss detection sensor, and the displacement detection sensor, are conventional structures, and that conventional mechanisms capable of performing the aforementioned functions are applicable herein.
[0085] The above description is only examples of the present disclosure, and is not intended to limit the patent scope of the present disclosure. All equivalent variations based on the description and drawings of the present disclosure, directly or indirectly used in related technical fields, shall equally fall within the scope of the present disclosure.