ELECTRIC PUSH ROD AUTOMOBILE LIFTING TAILGATE SYSTEM
20250058691 ยท 2025-02-20
Assignee
Inventors
Cpc classification
B60P1/4471
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This application disclosures an electric push rod automobile lifting tailgate system featuring an independent door push rod mechanism that separates the tailgate's opening/closing actions from its lifting/lowering functions. The system includes a large beam assembly, a follower arm, a lifting beam, and a bearing platform that is rotatably attached to a lifting seat. The system also incorporates a multi-link mechanism for enhanced stability, a cylindrical cam mechanism to prevent tipping at higher positions, and an indirect ground detection mechanism for precise control on various terrains. The door push rod operates independently from the lifting mechanism, reducing mechanical stress and improving durability. Additionally, the system features a dual-function connecting plate that aligns the bearing platform with the vehicle compartment at higher positions and acts as a safety barrier during loading at lower positions, ensuring secure and efficient operation.
Claims
1. An electric push rod automobile lifting tailgate system, comprising: a large beam assembly, configured for being fixed on an automobile; a follower arm hinged to said large beam assembly, configured for guiding the movement of the tailgate; a lifting beam hinged to said follower arm; a connecting plate fixedly attached to said lifting beam; a bearing platform; a fixed beam providing structural support, hinged to said large beam; a lifting seat connected to said fixed beam, where the bearing platform is rotatably attached to said lifting beam or resting against said lifting seat, enabling independent control of the tailgate's opening/closing actions and lifting/lowering actions; a door push rod hinged to said fixed beam, configured for closing the tailgate, wherein said door push rod is independently operable from the lifting mechanism of the tailgate.
2. The electric push rod automobile lifting tailgate system of claim 1, wherein said door push rod is configured to engage a coaxial hole shared between the bearing platform and the fixed beam, allowing the door push rod to remain stationary during the lifting and lowering of the tailgate.
3. The electric push rod automobile lifting tailgate system of claim 2, wherein the door push rod includes a long circular hole and a groove in the front-end joint, allowing for slight movement to accommodate minor misalignments during operation, thereby preventing mechanical stress and damage.
4. The electric push rod automobile lifting tailgate system of claim 1, wherein said bearing platform is divided into a first section and a second section, the first section being the new bearing platform and the second section being the lifting seat, wherein these sections are designed to rotate and separate, existing in either a connected or disconnected state.
5. The electric push rod automobile lifting tailgate system of claim 4, wherein said bearing platform and lifting seat are configured to rotate independently, allowing the tailgate's opening and closing actions to occur without affecting the lifting and lowering actions.
6. The electric push rod automobile lifting tailgate system of claim 4, wherein said bearing platform and lifting seat are connected in such a way that they can automatically transition between the connected and disconnected states based on the tailgate's position, facilitating seamless operation.
7. The electric push rod automobile lifting tailgate system of claim 1, further comprising a cylindrical cam mechanism connected to said fixed beam, wherein the cylindrical cam mechanism is configured to convert the rotational movement of the fixed beam into linear movement of a locking pin, which engages with the follower arm to prevent the bearing platform from tipping when the tailgate is raised to a higher position.
8. The electric push rod automobile lifting tailgate system of claim 7, wherein the locking pin is configured to automatically disengage from the follower arm when the tailgate is lowered, allowing for smooth and unobstructed lowering of the tailgate.
9. The electric push rod automobile lifting tailgate system of claim 1, further comprising an indirect ground detection mechanism, wherein said mechanism is configured to stop the tailgate's movement by detecting when the follower arm reaches its maximum angle, ensuring accurate control of the tailgate's position regardless of the ground surface conditions.
10. The electric push rod automobile lifting tailgate system of claim 9, wherein said indirect ground detection mechanism includes sensors that are protected from environmental factors, enhancing the durability and reliability of the system.
11. The electric push rod automobile lifting tailgate system of claim 1, wherein said connecting plate is designed to serve dual functions, acting as a connector at higher positions to align the bearing platform with the vehicle compartment, and as a barrier at lower positions to prevent cargo from sliding off the platform during loading operations.
12. The electric push rod automobile lifting tailgate system of claim 11, wherein the connecting plate includes customizable cutouts to accommodate protruding components at the rear of the vehicle, ensuring the integrity of the bearing platform is maintained.
13. The electric push rod automobile lifting tailgate system of claim 1, wherein said lifting seat is equipped with a buffer block, said buffer block being made of elastic material to absorb shocks and vibrations during the rotation and separation of the bearing platform and the lifting seat.
14. The electric push rod automobile lifting tailgate system of claim 13, wherein the buffer block is positioned to engage with the lifting beam when the tailgate is raised, providing additional stability and reducing mechanical wear.
15. The electric push rod automobile lifting tailgate system of claim 1, further comprising a multi-link mechanism associated with said follower arm, wherein the multi-link mechanism is configured to stabilize the follower arm and prevent the tailboard from tipping when it is in a lower position.
16. The electric push rod electric push rod automobile lifting tailgate system of claim 15, wherein the multi-link mechanism includes a series of hinged arms that dynamically adjust to maintain the balance of the tailboard during lifting and lowering operations.
17. The electric push rod automobile lifting tailgate system of claim 1, wherein said door push rod is equipped with an automatic locking mechanism that engages when the tailgate is fully closed, preventing unauthorized opening and securing the tailgate in place.
18. The electric push rod automobile lifting tailgate system of claim 17, wherein said automatic locking mechanism is integrated with the vehicle's central locking system, allowing synchronized control of the tailgate with other vehicle access points.
19. The electric push rod automobile lifting tailgate system of claim 1, wherein the connecting plate includes a sensor-based alignment system, said system configured to detect the position of the vehicle compartment and automatically adjust the alignment of the bearing platform to ensure a seamless connection during loading and unloading operations.
20. The electric push rod automobile lifting tailgate system of claim 1, wherein the lifting rod is equipped with a smart sensor system that monitors the load distribution on the bearing platform and adjusts the lifting speed and force accordingly to prevent overloading and ensure safe operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0036] These and other objects, features and advantages of the present disclosure will become better understood with the following preferred embodiments, accompanying drawings and description in detail.
[0037] As shown in
[0038] As shown in
[0039] As shown in
[0040] As shown in
[0041] As shown in
[0042] As shown in
[0043] The electromagnetic brake (31) is located at the rear of the lifting motor (30) and locks the motor shaft when the power is cut off, preventing it from rotating. The motor's output rotational power is transmitted through the planetary reducer and reduction box to the ball screw (39). The screw nut (40) is fixedly connected to the stop ring (41). Since the stop ring (41) is adapted to the outer tube, it cannot rotate but can move axially within the outer tube (36). When the ball screw (39) rotates, the screw nut (40) moves axially. The inner tube (36) is fixedly connected to the screw nut (40) and can move with it. The front-end joint (38) is fixedly connected to the inner tube (36), enabling the front-end joint to perform telescopic actions relative to the shaft sleeve (35). The short shaft (23) is inserted into the shaft sleeve (35) to hinge the lifting rod and the follower arm.
[0044] The fixed beam (05) provides structural support and stability to the tailgate mechanism. As shown in
[0045] As shown in
[0046] As shown in
[0047] As shown in
[0048] As shown in
[0049] As shown in
[0050] As shown in
[0051] As shown in
[0052] The platform door plate (72) is designed to align with the bearing platform (09) and other components during operation. It is positioned within the groove (202) of the front-end door joint (55), allowing for smooth movement. A door pin shaft (106) passes through the door circular hole (204) on the platform door plate (72) and is inserted into the long circular hole (201) of the front-end door joint (55). When the bearing platform (09) is lifted to a high position, the extension of the door push rod (06) causes the bottom end of the long circular hole (201) to contact the door pin shaft (106), pushing the bearing platform (09) to rotate upward around the hinge point G, causing the platform support plate (73) and buffer block (60) to separate. This movement ensures that the platform can be securely closed without damaging the components.
[0053] When the platform support plate (73) and the buffer block (60) are in contact, the door circular hole (204) on the platform door plate (72) aligns coaxially with the fixed beam hinge hole (203) on the lifting plate (57), meaning points F and J are aligned in the side projection of the tailboard. This alignment ensures that the length of HJ (the length of the door push rod (06)) remains unchanged during the lifting and lowering of the tailboard, preventing damage to the door push rod (06) and ensuring smooth operation.
[0054] As shown in
[0055] To address this, the design includes a long circular hole (201). After the door is fully closed, the door push rod (06) can continue to shorten slightly, allowing the bottom end of the long circular hole (201) to separate from the pin shaft (85). When the door starts to close again, the door push rod (06) will first extend by this length before pushing the bearing platform (09) to rotate upward. Additionally, the long circular hole (201) design provides a degree of freedom in the connection between the bearing platform (09) and the door push rod (06) during the tailboard's lifting and lowering. Since the buffer block (60) is made of elastic material, it undergoes slight deformation under stress, causing the platform door plate (72) to rotate slightly around point G. The long circular hole (201) design ensures that this rotational movement does not affect the door push rod (06), preventing undue stress on the components.
[0056] As shown in
[0057] According to one embodiment, in the vertical direction, point A is positioned as close as possible to point B, while in the horizontal direction, point A is appropriately closer to the large beam assembly (01). This positioning ensures that when the tailboard is at a low position, applying a load within the cargo area of the platform will not cause it to tip over, and at higher positions, it provides some degree of anti-tipping functionality.
[0058] According to another embodiment, a follower cam latch mechanism is provided, as shown in
[0059] The follower cam latch mechanism includes the following components: fixed beam installation plate (17), pin shaft sleeve (18), outer follower arm (20), bottom rotation sleeve (45), cylindrical cam (46), pin shaft (85), and cam pin (86). These components work together to lock and unlock the follower arm (02), preventing unwanted rotation during operation.
[0060] As shown in
[0061] The cylindrical cam (46) is fixed to the fixed beam (05) and can rotate around the axis at point C. The pin head (95) of the pin shaft (85) is inserted into the pin shaft sleeve (18), allowing it to move in and out. One end of the cam pin (86) is inserted into the groove of the cylindrical cam (46), while the other end is tightly fitted into the cam pin hole (97) of the pin shaft (85). The protrusion (100) on the cam pin (86) locks into the recessed platform (98), fixing it axially. When the outer follower arm (20) is in contact with the square beam (13), the open circular hole (99) on it aligns concentrically with the pin shaft sleeve (18), allowing the pin head (95) to be inserted, ensuring secure operation.
[0062] When the buffer ring (48) of the bearing platform (09) touches the ground, the cam pin (86) is located in the front groove (92) of the cylindrical cam (46). As the tailboard rises slightly, the rotation of the fixed beam (05) causes the push groove (93) to contact the cam pin (86), pushing it inward and causing the pin shaft (85) to move, thereby inserting the pin head (95) into the open circular hole (99) of the outer follower arm (20). This continues until the rear groove (94) rotates to the position where the cam pin (86) is located, after which the cam pin (86) no longer moves with the rotation of the fixed beam (05). Conversely, when the tailboard descends and reaches a certain height, the pin head (95) will disengage from the open circular hole (99) of the outer follower arm (20), allowing the tailboard to perform the lowering action without interference.
[0063] The follower cam latch mechanism ensures that the lower end of the follower arm (02) cannot open by inserting the pin shaft (85) into the outer follower arm (20), preventing the bearing platform (09) from tipping over. The tailboard is designed to avoid tipping at lower heights, and before it reaches a height where tipping might occur, the follower arm (02) is latched to the large beam assembly (01), ensuring that the tailboard remains stable throughout the operation.
[0064] To accommodate the installation of the same tailboard on vehicles with different heights, the length of the lifting rod (04) varies depending on the installation height, allowing for proper ground contact.
[0065] To adapt to sloped road surfaces at the rear end of the vehicle, the design of the tailboard typically allows for a certain degree of downward tilt after the buffer ring (48) touches the ground and the front end of the bearing platform (09) contacts the ground. This ensures that when there is a downward slope at the rear of the vehicle, the front end of the bearing platform (09) can still make contact with the ground, facilitating cargo transport. Conversely, when there is an upward slope at the rear of the vehicle, the tilt angle of the bearing platform (09) as it contacts the ground is smaller. Therefore, the downward tilt angle at which the front end of the bearing platform (09) contacts the ground differs depending on the road surface conditions.
[0066] If the bearing platform (09) makes contact with the ground and stops tilting before reaching its maximum tilt angle, and the lifting rod (04) continues to shorten, the follower arm (02) will continue to open, causing the lifting seat (07) to separate from the bearing platform (09), as shown in
[0067] The principle of this solution is to detect the maximum angle at which the follower arm (02) opens relative to the frame, which corresponds to the maximum tilt angle of the front end of the bearing platform (09). The ground contact trigger (11) includes the ground contact installation frame (79) and the ground contact travel switch (80).
[0068] During the installation of the tailboard on the truck, the position of the ground contact trigger (11) on the large beam assembly (01) can be adjusted. When the buffer ring (48) touches the ground, the lifting rod (04) is controlled to shorten to the minimum length allowed by the system, ensuring that the ground contact trigger (11) is just activated at that moment.
[0069] The indirect ground detection mechanism indirectly controls the angle of the lifting seat (07) relative to the large beam assembly (01) by detecting and controlling the maximum angle at which the follower arm (02) opens. Due to the hinged and contacting relationship between the bearing platform (09) and the lifting seat (07), the two can rotate and separate in one direction.
[0070] After the tailboard descends and the buffer ring (48) touches the ground, the lifting rod (04) continues to shorten, gradually opening the follower arm (02). If the front end of the bearing platform (09) contacts the ground before the follower arm (02) triggers the ground contact travel switch (80), the state shown in
[0071] If the follower arm (02) opens to its maximum angle and the bearing platform (09) still has not made contact with the ground, the system will stop as shown in
[0072] As shown in
[0073] As shown in
[0074] In one alternative embodiment, the lifting rod (04) of the automobile lifting tailgate system is replaced with a hydraulic cylinder to enhance lifting power and precision. This hydraulic system is designed to integrate seamlessly with existing vehicle hydraulic systems, providing a smoother and more robust operation.
[0075] This design introduces an independent door push rod mechanism that handles the opening and closing of the tailgate without being involved in the lifting and lowering processes. By separating these functions, the mechanical demands on the door push rod are significantly reduced. The original bearing platform is divided into two parts: a new bearing platform and a lifting seat. These components are designed to rotate and separate, existing in either a connected or disconnected state. This separation allows the tailgate's door opening and closing actions to operate independently of the lifting and lowering actions, meaning they can be controlled separately without interference. The door push rod is hinged at one end to the fixed beam and at the other end to a coaxial hole shared with the hinge point between the bearing platform and the fixed beam. This configuration ensures that the door push rod does not need to move during the lifting and lowering of the tailgate. This design results in reduced mechanical demands on the door push rod and increased durability and reliability of the mechanism.
[0076] The anti-tipping design is aimed at ensuring the tailboard remains stable and is unlikely to tip, especially when it is in a lower position. This stability is achieved through a multi-link mechanism that prevents the follower tailboard from tipping when it is near the ground. Additionally, a cylindrical cam mechanism converts the rotational movement of the fixed beam into the linear movement of a locking pin. At higher positions, this locking pin engages to secure the follower arm, preventing the bearing platform from tipping over. The multi-link mechanism enhances stability at lower heights, while the cylindrical cam mechanism provides a reliable locking function that only engages when necessary. This design ensures the tailboard remains stable and safe during operation.
[0077] The indirect ground detection mechanism is designed to stop the tailboard's movement by detecting when the follower arm reaches its maximum angle. This method is particularly effective on uneven surfaces, such as uphill and downhill slopes, and is adaptable to vehicles where the same tailboard is installed at different heights. Unlike direct detection methods that sense contact between the bearing platform and the ground, this indirect approach offers higher accuracy and is less influenced by unknown ground conditions. Additionally, because the sensors are not exposed to harsh environmental factors, they are more durable. This design provides a more accurate and reliable way to detect the tailboard's position relative to the ground, ensuring safe and effective operation in a variety of conditions.
[0078] The connecting plate in this design serves dual purposes depending on the tailboard's position. When the tailboard is raised to be level with the vehicle compartment, the connecting plate ensures a secure connection between the bearing platform and the vehicle. However, when the tailboard is in a lower position during loading operations, the connecting plate acts as a barrier to prevent cargo from sliding off the platform. Additionally, the connecting plate can be customized with cutouts to accommodate any protruding components at the rear of the vehicle, ensuring the integrity of the bearing platform is maintained. This dual-function design enhances both the safety and functionality of the tailboard, making it versatile and adaptable to different vehicle configurations.