PERISTALTIC PUMP
20230129810 · 2023-04-27
Assignee
Inventors
Cpc classification
F04B43/0009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/1253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/1292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/1284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The invention provides a rotor for a peristaltic pump, the rotor comprising a body for rotation about an axis, the body having a first side and a second side, the body supporting a plurality of spaced first rollers extending from the body on the first side, the first rollers positioned at a first common radius from the axis, the body further supporting a plurality of spaced second rollers extending from the body on the second side, the second rollers positioned at a second common radius from the axis. The invention extends to a peristaltic pumping unit comprising such a rotor assembled with a first stator and a second stator, the first stator having one or more compressible fluid channels arranged to be compressed by said first rollers and the second stator having one or more compressible fluid channels arranged to be compressed by said second rollers. The invention also concerns a stator for a peristaltic pump, having a body with a planar surface and two or more fluid channels, each fluid channel having a compressible arcuate portion on or in the planar surface of the stator, the arcuate portions arranged to be compressed by a plurality of rollers mounted on a rotor, the arcuate portions each connecting to further portions of the fluid channel extending in a direction away from the planar surface such that the fluid channels take a three dimensional path within the body of the stator.
Claims
1. A rotor for a peristaltic pump, the rotor comprising a body for rotation about an axis, the body having a first side and a second side, the body supporting a plurality of spaced first rollers extending from the body on the first side, the first rollers positioned at a first common radius from the axis, the body further supporting a plurality of spaced second rollers extending from the body on the second side, the second rollers positioned at a second common radius from the axis.
2. The rotor of claim 1, wherein the first rollers are arranged to contact the second rollers within the body.
3. The rotor of claim 2, wherein: the spacing between the plurality of first rollers is substantially the same as that between the plurality of second rollers; the first common radius is substantially equal to the second common radius; the position of the plurality of first rollers is phase shifted with respect to that of the plurality of second rollers; and each of the plurality of first rollers is arranged to contact two of the plurality of second rollers, and each of the plurality of second rollers is arranged to contact two of the plurality of first rollers.
4. The rotor of claim 3, wherein the rotor body has a generally planar form and is provided with recesses in the first and second side to receive the first and second rollers respectively, the recesses meeting within the body to allow contact between the first and second rollers.
5. The rotor of claim 3, wherein the body comprises two planar parts, a first rotor part providing the first side of the rotor and a second rotor part providing the second side of the rotor, the first and second rotor parts being mutually engageable to retain the first and the second rollers between them, each of the first and second rotor parts having a plurality of apertures sized to allow the first and second rollers to extend therethrough while remaining captive between the first and the second roller parts, wherein the engagement between the first and the second roller parts provides that the plurality of apertures in the first roller part is out of phase with the plurality of apertures in the second roller part.
6. The rotor of claim 1, including a further plurality of spaced first rollers extending from the body on the first side, the further plurality of spaced first rollers positioned at a third common radius from the axis different from said first common radius, additionally including a further plurality of spaced second rollers extending from the body on the second side, the further plurality of spaced second rollers positioned at a fourth common radius from the axis different from said second common radius.
7. The rotor of claim 6, wherein: the spacing between the further plurality of first rollers is substantially the same as that between the further plurality of second rollers; the third common radius is substantially equal to the fourth common radius; the position of the further plurality of first rollers is phase shifted with respect to that of the further plurality of second rollers; and each of the further plurality of first rollers is arranged to contact two of the further plurality of second rollers, and each of the further plurality of second rollers is arranged to contact two of the further plurality of first rollers.
8. A peristaltic pumping unit comprising the rotor of claim 1 assembled with a first stator and a second stator, the first stator having one or more compressible fluid channels arranged to be compressed by said first rollers and the second stator having one or more compressible fluid channels arranged to be compressed by said second rollers.
9. The pumping unit of claim 8, wherein the rotor body has a generally planar form and the first and second stators each has a planar surface on or in which the one or more compressible fluid channels are provided, wherein the rotor body is sandwiched between the first and second stators to provide substantially the same compression on the one or more fluid channels of the first stator as that on the one or more fluid channels of the second stator.
10. The pumping unit of claim 9, including an adjuster mechanism to tune the separation between the first and second stators in order to adjust the compression on the one or more fluid channels.
11. The pumping unit of claim 8, wherein the first stator includes multiple fluid channels, each of which includes an arcuate portion at or substantially at said first common radius from the axis.
12. The pumping unit of claim 11, wherein the arcuate portion is of a length greater than the spacing between the spaced first rollers, such that the arcuate portion is simultaneously compressed by at least two rollers of said plurality of first rollers.
13. The pumping unit of claim 8, wherein the first stator is at least partly formed by a compressible material forming a substantially planar surface and compressible arcuate portions of multiple fluid channels at different radii, each fluid channel arranged to be compressed by a different plurality of rollers to drive flow in that fluid channel, including one or more recesses in the compressible material shaped and positioned to relieve compression of a particular fluid channel by passage of rollers not in the plurality of rollers arranged to drive fluid flow in that particular fluid channel.
14. A peristaltic pumping assembly, comprising a plurality of pumping units in accordance with claim 8, stacked to align the axis of each rotor, including a drive shaft configured to engage and rotate each rotor.
15. A stator for a peristaltic pump, having a body with a planar surface and two or more fluid channels, each fluid channel having a compressible arcuate portion on or in the planar surface of the stator, the arcuate portions arranged to be compressed by a plurality of rollers mounted on a rotor, one of each of the arcuate portions connecting to further portions of the fluid channel extending in a direction away from the planar surface such that one or more of the fluid channels take a three dimensional path within the body of the stator.
16. The stator of claim 15, the body comprising two layers, namely: a surface layer made of a compressible material and formed to provide said planar surface and said compressible arcuate portions of the two or more fluid channels; and an underlying support layer bonded to said surface layer, the support layer made of a relatively incompressible material in which said further portions of the fluid channels are provided.
17. The stator of claim 16, wherein the compressible arcuate portions of the two or more fluid channels are made by a process of soft lithography applied to the surface layer.
18. The stator of claim 16, wherein said further portions of the two or more fluid channels each connect to an inlet or exit portion of the fluid channel, the inlet or exit portion extending in a radial direction, wherein the body comprises a third layer underlying and bonded to said support layer, said third layer formed to provide said inlet or exit portions.
19. The stator of claim 18, wherein the inlet or exit portion of each of the two or more fluid channels is made by a process of soft lithography or micro-milling applied to the third layer.
20. The stator of claim 15, wherein two of said two or more fluid channels are parallel channels which connect together to provide a common channel inflow and a common channel outflow, the compressible arcuate portions of said two parallel channels arranged to be compressed by the rollers of said plurality of rollers in an out-of-phase timing, in order to reduce the pulsatile nature of the common channel outflow.
21. The stator of claim 20, wherein the compressible arcuate portions of the two parallel channels have a substantially common radius, such that they can be compressed by a plurality of spaced rollers positioned at a common radius from an axis of rotation of said rotor.
22. The stator of claim 15, wherein a first and a second arcuate portion of, respectively, a first and second of said two or more of the fluid compressible fluid channels are at different radii on the stator, the first arcuate portion arranged to be compressed by a first plurality of rollers to drive flow in said first fluid channel, the second arcuate portion arranged to be compressed by a second plurality of rollers to drive flow in said second fluid channel, wherein the stator body includes one or more recesses interrupting the planar surface, shaped and positioned to relieve compression of the first fluid channel by passage of the plurality of rollers which are arranged to drive fluid flow in the second fluid channel.
23. A peristaltic pumping unit comprising the stator of claim 15 assembled with a rotor, the rotor supporting or driving a plurality of rollers, the rollers positioned to compress the arcuate portions of said two or more compressible fluid channels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Further aspects and advantages of the present invention and further embodiments of the aspects described in the preceding paragraphs will become apparent from the following description, given by way of example and with reference to the accompanying drawings.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0058] The dual ring roller ball rotor 10 of
[0059] As
[0060]
[0061] Channel stator discs 20A and 20B are arranged such that the resilient surfaces of, respectively, their lower and upper faces are compressed by balls 14A and 14B, so to occlude fluid channels 22A and 22B.
[0062] The operation of the pumping unit (provided by rotor 10 sandwiched between the stator discs 20A and 20B), is as follows. When rotor 10 is rotated in a clockwise direction (when viewed from above in
[0063] The rolling compression of the surfaces of channel stator discs 20A and 20B results in peristaltic occlusion of both fluid channels 22A and 22B, providing parallel fluid flow from a single pump drive.
[0064] As
[0065] For illustration purposes,
[0066] As rotor 10 rotates in the clockwise direction, fluid entering at ports 22A.sub.in, etc. is peristaltically pumped by roller balls 14A along the fluid channels to exit at outlet ports 22A.sub.out, etc. While the flow in fluid channel 22A is equal to that in fluid channel 22A′, twice that flow is pumped through fluid channels 24A and 24A′. As will be understood, the 2:1 bore ratio of fluid channels 24A/24A′ to 22A/22A′ is merely illustrative. The bore of each fluid channel can of course be selected to provide the desired fluid flow in that channel at a given RPM of rotor 10.
[0067] Each channel stator disc 20A, 20B is constructed of two layers of PDMS material, the fine fluid channels 22A etc. formed by soft lithography (as generally known and as discussed above). Such a microchannel has a cross sectional form that is approximately rectangular and is formed in the surface of one or both of the layers of PDMS material, those surfaces bonded together to encapsulate the channel. The face layer of PDMS is a relatively thin membrane layer, to afford ready compression by the roller balls, while the base layer is a thicker substrate layer. As will be understood, the base layer may be fabricated from a less resilient material (eg. a synthetic resin such as polymethyl methacrylate, PMMA).
[0068] It will be understood that other geometries and fabrication techniques are equally possible. For example, rather than a rectangular section a microchannel may have a circular segment cross section, for example with the same or a similar radius to that of roller balls 14A, 14B. This form may be achieved by micro-machining a groove of semicircular section of the required diameter in a more resilient base layer (such as a PMMA base layer), the flexible PDMS face layer forming a planar overlay closing the groove to form the channel. When a roller ball compresses the microchannel it pushes the elastomeric membrane into the arcuate groove following its curvature, to occlude the channel. Further, it is not necessary to form the microchannels from the bonding of two separate elements. They may instead be machined into a material using a suitable microfabrication technique, such as casting, moulding, laser machining, 3D printing techniques, etc.
[0069]
[0070] As can be seen from the cutaway part of the rotor 10 of
[0071] The construction of
[0072] As shown in
[0073] As will be understood, hex shaft 42 engaging with hex apertures 13 is only one example way of applying rotational drive to rotor discs 12, and any suitable shaping or engagement can be used. Rotor disc 12 should preferably be able to move freely in the axial direction, so that the compressive force of roller balls 14A and 14B normal to the plane of rotor disc 12 (ie. in the axial direction) is distributed (and therefore applied evenly) between channel stator discs 20A and 20B.
[0074] Assembly 30 includes a closure plate part 34, a base support plate part 36, and five intermediate support plate parts 38, each of which parts 38 separates two pumping units. Plate parts 34, 36 and 38 each provide a planar support for respective channel stator discs 20A, 20B. Plate parts 34, 36 and 38 all have four corner stanchions 39 to mutually register all of the pumping units in angular orientation, each of corner stanchions 39 having an axially aligned aperture therethrough, allowing all the parts to be mechanically clamped together by means of screw rods 40 and end nuts (not shown).
[0075] As shown in
[0076] In a prototype designed, built and tested by the inventors, rotor 10 comprised two rings of 18 evenly spaced stainless steel ball bearings each 5 mm in diameter mounted in recesses 3.2 mm in depth and 5.2 mm in diameter. Rotor disc 12 was 55 mm in diameter and 4.8 mm in thickness, with the roller ball rings mounted to follow a circular path 40 mm in diameter.
[0077] Ideally, rotor disc 12 is made from a material such as acetal resin. Such a material is low weight and fatigue resistant, displays low friction and wear, has high stiffness, strength and hardness and very good dimensional stability. Roller balls 14A, 14B are made from a suitable rigid material that rolls with minimum friction, such as stainless steel or a suitable glass or ceramic material.
[0078] The axial separation between channel stator discs 20A and 20B in each pump unit may be adjusted to provide a prescribed degree of compression on the stator disc by the roller balls, in order to fully occlude the fluid channel within. In the prototype tested, a compression of 750 μm in depth was generated, which was found to ensure effective occlusion of fluid channels of 80 μm in height and 500 and 800 μm in width (channel bore 0.04 and 0.064 mm.sup.2, respectively). The fluid channels were formed in the surface of a PDMS base layer of 2.7 mm thickness, the channels then closed by oxygen plasma bonding of a 500 μm thick PDMS face layer to the PDMS base layer.
[0079] The dimensions provided in
[0080] For yet a further increase in multiplexing capacity, the number of rings of roller balls 14A, 14B may be increased. This modification is illustrated in
[0081] Such an arrangement necessitates a revised design of the channel stator discs as shown in
[0082] In this example a total of 11 channels are shown; using this design of stator disc in a six-stage multiplex pumping assembly 30 of the type shown in
[0083] This type of channel arrangement is shown in further detail in
[0084] As the cutaway view of
[0085] Axially aligned fluid channel portions 156, 158 are formed in support layer 152 by appropriate micro-machining, while radially aligned portions 160, 162 are formed by soft lithography in the surface of base PDMS layer 154, before base PDMS layer 154 is bonded to support layer 152.
[0086] As will be understood, different parts of the fluid channels are located in different planes of the stator disc, the use of multiple planes allowing channel crossing and overlapping, hence enabling the concentric multiple channel arrangement. The relatively rigid nature of support layer 152 means that axially aligned channel portions 156, 158 are not compressed (which could otherwise interfere with the pumping operation), and also prevents the localised pressure of roller balls being transferred through the stator disc (which might otherwise partially occlude channel portions 160, 162).
[0087] Ideally, compression of radially aligned channel portions 160, 162 should be avoided. With this in mind, base layer 154 need not be made from an elastomeric material, but can comprise a more rigid material such as PMMA, the channels formed by micro-milling or other suitable machining technique.
[0088] The different configurations of fluid channels are illustrated further in the examples of
[0089] For the multiplane fluid channel solution depicted in
[0090] The embodiment shown in
[0091] The particular channel configuration is arranged such that the two parallel channels are compressed by roller balls 14B at a half-pitch phase shift (as can be seen by a roller ball occluding the end point of arcuate portion 123B at position X, while another roller ball occludes the inner channel at a point a half pitch from the end point Y of arcuate portion 125B). In this way, the pulsatile flow profiles generated by the two parallel channels are in antiphase, the combination being a stabilised net flow. As will be understood, the phase shift does not have to be an antiphase arrangement, alternative out-of-phase arrangements may be employed.
[0092] The effect of this offset pump configuration is illustrated in the flow profile of
[0093] The designs discussed above concerning channel stator discs with multiple fluid channels at different radii (see the embodiments of
[0094]
[0095] In
[0096] As shown in
[0097] In a prototype tested, a compression of 500 μm in depth was generated by the roller balls on lower channel stator disc 220B, in which fluid channels 222B, 222′B, 224B and 224′B of 75 μm thickness were embedded at a depth of 300 μm. The overall thickness of channel stator disc 220B was 2.8 mm, locally reduced by pocket recess by 0.5 mm.
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[0100] As the skilled reader will appreciate, one or more pocket recesses may be provided as required for multiple fluid channels embedded within the resilient surfaces of both the upper and lower channel stator discs.
[0101] Additional or alternative measures can be included to provide channel equivalence, for instance reduction of the fluid channel cross-sectional aspect ratio at non-pumping channel portions. In this case, increase in channel thickness is preferred over decrease in channel width, to avoid undesirably raising the total flow resistance, which may otherwise limit the flow generation capacity.
[0102] In the embodiments described above and illustrated herewith, the peristaltic operation of the fluid channels is achieved using roller balls. However, it will be understood that cylindrical or other non-spherical (eg. tapered, barrel or needle) rollers may be used, two layers of such rollers arranged in the bearing cage provided by rotor disc 12.
[0103] Commercial uses of the present invention include any applications where parallel fluid flow (in particular, in the nL-μL/min range) is required, such as parallel flow perfusion for cell culture, including periodic or timed fluid transfer for multiple fluid lines.
[0104] It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.
[0105] As used herein, the term ‘comprise’ and variations of the term, such as ‘comprising’, ‘comprises’ and ‘comprised’, are not intended to exclude further additions, components integers or steps.