Bent axis plunger-type variable hydraulic motor pump
12228116 ยท 2025-02-18
Assignee
Inventors
Cpc classification
F04B1/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03C1/0694
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/328
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C29/0623
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0634
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/146
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/328
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A bent axis plunger-type variable hydraulic motor pump, including a cylinder body, a plunger, a ball connecting rod, a plunger spherical hinge, a multistage ball track spherical hinge shaft, a multistage ball track bearing ring, a retainer plate, an oil distributing plate, an oil distributing plate pin shaft, a suspension circle, a bushing bearing ring, a box bushing shaft, a box, a large variable ball connecting rod assembly, and a small variable ball connecting rod assembly. The large and small variable ball connecting rod assemblies are mounted on the box. The multistage ball track spherical hinge shaft is supported on the multistage ball track bearing ring, and a multistage rolling element holder in which a rolling element is provided is mounted in the multistage ball track spherical hinge shaft. Two ends of the ball connecting rod are hingedly connected to the multistage ball track spherical hinge shaft and the plunger.
Claims
1. An oblique-axis plunger variable displacement hydraulic motor pump, comprising: a box, at which a large variable displacement ball connecting rod assembly and a small variable displacement ball connecting rod assembly are installed; a multi-stage raceway bearing ring, which is embedded at one end of the box; a multi-stage raceway ball hinge shaft, which is supported at the multi-stage raceway bearing ring, a plurality of ball hinges arranged in a circumferential direction at one end face of the multi-stage raceway ball hinge shaft; a multi-stage rolling body retainer, which is arranged between the multi-stage raceway bearing ring and the multi-stage raceway ball hinge shaft, and in which rolling bodies are installed; wherein the rolling bodies, the multi-stage raceway bearing ring and the multi-stage raceway ball hinge shaft form a rolling bearing which is configured to have a self-centering operation performance mainly bearing an axial force; a box shaft, which is installed in the box and located behind the multi-stage raceway ball hinge shaft; a bush bearing ring, which is installed at a rear end of the box shaft and hinged with the large variable displacement ball connecting rod assembly; a box end cap, which is installed in the box at an end that is not provided with the multi-stage raceway ball hinge shaft, an inner surface of the box end cap is an arc surface; an oil distribution plate, wherein one end of the oil distribution plate is embedded with a suspension ring which is configured to provide a complete lubricating oil film at a partition wall for high and low pressures of the oil distribution plate, and which is further configured to prevent a hydraulic oil in a high pressure oil chamber of the oil distribution plate from flowing into a low pressure oil chamber; another end of the oil distribution plate is a circular arc surface that matches the arc surface of the box end cap; and a lower end of the oil distribution plate has a ball hinge, which forms a hinge with the small variable displacement ball connecting rod assembly; a cylinder block, which is connected with the oil distribution plate through a needle bearing and a pin shaft of the oil distribution plate at an inner hole thereof; wherein a bearing ring is sleeved over an outer side of the cylinder block, is connected with the bush bearing ring through a retainer and rolling bodies, and is supported at the box shaft; a thrust bearing ring is installed at an end face of the cylinder block, and is supported at the oil distribution plate through a retainer and rolling bodies; a plurality of holes are provided in a circumferential direction of the cylinder block, and the number of the plurality of holes matches the number of the plurality of ball hinges of the multi-stage raceway ball hinge shaft; each hole comprises a corresponding linear bearing hole and plunger hole; each heavy-load linear rolling bearing is located within a corresponding linear bearing hole, and each plunger is located within a corresponding plunger hole; each plunger is installed therein with a plunger ball hinge, and each plunger is supported by the heavy-load linear rolling bearing; both ends of each heavy-load linear rolling bearing are assembled with reversers to multiply the number of raceways and improve a load-bearing density; and a plurality of ball connecting rods, which are mated with the plurality of ball hinges of the multi-stage raceway ball hinge shaft; wherein one end of each ball connecting rod is press-fitted at the multi-stage raceway ball hinge shaft through a return disc, and forms a hinge with the corresponding ball hinge; the other end of each ball connecting rod is hinged with the plunger through the corresponding plunger ball hinge, fixed with a hole elastic stop ring through a nested sleeve in the plunger, and is integrally installed into an inner hole of the corresponding heavy-load linear rolling bearing and the interior of the plunger hole of the cylinder block.
2. The oblique-axis plunger variable displacement hydraulic motor pump according to claim 1, wherein the large variable displacement ball connecting rod assembly comprises a large variable displacement ball connecting rod, a secondary large variable displacement plunger, a primary large variable displacement plunger, a large variable displacement plunger oil cylinder and a large variable displacement oil cylinder end cap; a lower end ball head of the large variable displacement ball connecting rod forms a hinge with an upper end ball hinge of the bush bearing ring, and an upper end ball head of the large variable displacement ball connecting rod forms a hinge with the secondary large variable displacement plunger; the secondary large variable displacement plunger and the primary large variable displacement plunger are fitted in a sleeved manner, and are installed together inside the large variable displacement plunger oil cylinder; the large variable displacement plunger oil cylinder is connected with the box through threads, and an upper end of the large variable displacement plunger oil cylinder is connected with the large variable displacement oil cylinder end cap through threads.
3. The oblique-axis plunger variable displacement hydraulic motor pump according to claim 1, wherein the small variable displacement ball connecting rod assembly comprises a small variable displacement ball connecting rod, a secondary small variable displacement plunger, a primary small variable displacement plunger, a small variable displacement plunger oil cylinder and a small variable displacement oil cylinder end cap; an upper end ball head of the small variable displacement ball connecting rod forms a hinge with a lower end ball hinge of the oil distribution plate, and a lower end ball head of the small variable displacement ball connecting rod forms a hinge with the secondary small variable displacement plunger; the secondary small variable displacement plunger and the primary small variable displacement plunger are fitted in a sleeved manner, and are installed together inside the small variable displacement plunger oil cylinder; the small variable displacement plunger oil cylinder is connected with the box through threads, and a lower end of the small variable displacement plunger oil cylinder is connected with the small variable displacement oil cylinder end cap through threads.
4. The oblique-axis plunger variable displacement hydraulic motor pump according to claim 1, wherein the multi-stage raceway bearing ring has an inclined end face, which is provided with multiple stages of raceways; the multi-stage raceway ball hinge shaft has an inclined end face, which matches the inclined end face of the multi-stage raceway bearing ring and is provided with multiple stages of raceways; the multi-stage rolling body retainer is arranged at the multiple stages of raceways of the multi-stage raceway bearing ring and the multiple stages of raceways of the multi-stage raceway ball hinge shaft, so that at the same time when the multi-stage raceway ball hinge shaft rotates around the axis center, it also bears an axial thrust from the ball connecting rod, and the axial thrust is transmitted from the rolling bodies to a raceway force-bearing surface of the multi-stage raceway bearing ring; at this time, the raceway force-bearing surface deflects by a 33 angle relative to the radial direction of the bearing raceway, and then the raceway force-bearing surface receives a component force from a support force of the axial force of the ball connecting rod; the component force further improves the self-centering rotation accuracy of the multi-stage raceway ball hinge shaft.
5. The oblique-axis plunger variable displacement hydraulic motor pump according to claim 1, wherein an end face of the suspension ring is provided with a plurality of end face keys, and both sides of each of the end face keys are provided with a plurality of fine oil holes; the corresponding end face of the oil distribution plate is provided with a plurality of matching end face keyways to seal high pressure oil in the high pressure oil chamber of the oil distribution plate and a high pressure oil chamber of the suspension ring at contact end faces of the suspension ring and the oil distribution plate stage by stage; a bottom of each of the plunger holes of the cylinder block is provided with a waist-shaped oil hole, and there is a partition wall between two adjacent waist-shaped oil holes.
6. The oblique-axis plunger variable displacement hydraulic motor pump according to claim 1, wherein each of the heavy-load linear rolling bearings has reverse channels, which are stacked with load-bearing raceways at a preset angle; the heavy-load linear rolling bearing has protruding positioning rings, and each reverser has a corresponding positioning ring groove; the reversers at both ends mate with the protruding positioning rings of the heavy-load linear rolling bearing through the corresponding positioning ring grooves to close and penetrate each channel one by one.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DETAILED DESCRIPTION
(14) After many years of exploration, evaluation and innovative research and development in many aspects, the following technical routes are finalized by the inventor through tests.
(15) First, a rolling bearing with a special structure is finalized. It is very clear to designers in the art that in order to improve the service life of bearings in a unit limited space, the R&D direction is divided into the development and application of high-performance new materials, the innovation and application of bearing steel heat treatment methods, and the optimization of general bearing design. However, there have always been no significant achievements made in the research and development of these three aspects for reference and application. The technical route of the present application is to optimize the load-bearing capacity of the bearing starting from the inherent characteristics of hydraulic motors and then in combination with the characteristics of rolling bearings, and realize a self-centering operation performance mainly bearing an axial force. The method is to innovatively design the geometric shape of the motor shaft to cancel the inner ring of the bearing, so as to increase the volume of the rolling bodies, avoid the loss of cycling power caused by reduction of the allowable stress of the bearing material due to significantly increasing the numbers of raceways and rolling bodies to increase the load-bearing density, and also improve the manufacturing and working accuracy of the bearing; at the same time, the present application avoids the early wear of individual raceways caused by the uneven stress on the rolling bodies of the bearing due to the change of the force-bearing direction of the motor shaft, since the total deformation amount of the rolling body of the present bearing under the rated load is only tens of nanometers, which is the fundamental reason for improving the service life.
(16) Second, the working process of the axial plunger hydraulic motor pump has an inherent characteristic, which is the phenomenon that odd and even number of plungers work alternately and circularly on the high-pressure oil chamber side of the oil distribution plate. Pressure pulsation caused by this phenomenon brings the contradiction of pressure balancing work to how to balance the contact pressure between the oil distribution plate and the cylinder block. If the contact pressure here is designed too small, it will cause the cylinder block to disengage from the oil distribution plate and make the motor pump stop working when the pulsation is in the valley, and if the contact pressure here is designed too large, it will affect the rotational speed of the motor pump, resulting in premature scorching of the friction surface between the oil distribution plate and the cylinder block. The present application changes the geometric structure of the traditional oil distribution plate and uses the rolling bearing to bear the pressure of the peak of the pulsation, which shares the P value of the friction material on the contact surfaces of the oil distribution plate and the cylinder block, so that the linear speed of this friction pair is preliminarily improved.
(17) Third, it has been proved through many years of experiments that in order to further improve the linear speed of the friction pair of the contact surfaces of the oil distribution plate and the cylinder block, providing a complete lubricating oil film at the partition wall for high and low pressures of the oil distribution plate is a reliable technical route; at the same time, it has become a key issue to prevent the hydraulic oil in the high pressure oil chamber of the oil distribution plate from flowing into the low pressure oil chamber. The present application has changed the structure of traditional oil distribution plate and innovatively designed a suspension ring part. After many times of design optimization, the ideal use effect has been achieved, and the rotational speed of the hydraulic motor pump has increased to a new level.
(18) Fourth, in order to correct the defect of internal leakage of the axial plunger type hydraulic motor pump, the present application has changed the traditional design idea and cancelled the hinge between the motor shafts, so that the motor shafts are completely disconnected; moreover, a pin shaft of the oil distribution plate and a needle bearing are added to position the cylinder block, so as to ensure that the friction pair of the oil distribution plate and the cylinder block is precisely matched without being affected by external forces.
(19) Fifth, in order to prevent the high pressure oil from leaking from the fit gap between the plunger and the plunger hole of the cylinder block, the present application has changed the traditional sliding friction between the plunger and the plunger hole of the cylinder block into rolling friction, and innovatively designed a heavy-load linear rolling bearing part, which reduces the friction coefficient between the plunger and the plunger hole of the cylinder block by one order of magnitude and reduces the generation of heat. At the same time, a sealing ring with low friction coefficient is designed and added in the middle of the plunger hole of the cylinder block to seal the hydraulic oil from the high pressure side of the plunger hole of the cylinder block. At present, the rated load of linear rolling bearings on the market is generally low, which cannot meet requirements of the working conditions of the present application. In the heavy-load linear rolling bearing of the present application, the reverse channels are overlapped with the load-bearing raceways at a certain angle. At the same time, the protruding positioning rings of the heavy-load linear rolling bearing and the positioning ring grooves of the reverser are precisely matched to form eighteen closed reverse raceways 192. The geometric structure of the ordinary linear bearing is changed, the process design is optimized, the number of raceways is multiplied, and the load-bearing density is increased.
(20) Sixth, in order to correct the defect of the axial plunger type variable displacement hydraulic motor pump that the volumetric efficiency decreases with the increase of oil pressure, the present application has changed the traditional design idea by moving the swing center of the oil distribution plate from a ball center of the traditional center ball hinge to the vicinity of the shaft end quadrant point of the plunger connecting rod ball hinge, so that the purpose of moving the bottom of the plunger to the bottom of the plunger hole of the cylinder block regardless of the displacement change is achieved. The oil distribution plate is designed to be positioned by the box shaft, the bush bearing, the bearing of the oil distribution plate, the large and small variable displacement ball connecting rods and the box end cap.
(21)
(22) In specific implementation, the material of the multi-stage raceway ball hinge shaft 1 can be G20Cr2Mn2Mo. The material of the oil distribution plate 20 can be high-strength carburized steel 30CrMnTi. The material of the suspension ring 12 can be copper cladded graphite or carbon fiber.
(23) As shown in
(24) As shown in
(25) As shown in
(26)
(27)
(28) Working Process:
(29) The working process of the present application is similar to that of the traditional oblique-axis type variable displacement hydraulic motor pump. The same parts will not be described in great detail, and the following features will be specifically described herein.
(30) First, as shown in the schematic view of the mechanical structure of the rolling bearing in
(31) Second, as shown in
(32) Third, as shown in the schematic working view of the friction pair of the cylinder block 8 and the suspension ring 12 in
(33) Fourth, as shown in
(34) Fifth, as shown in
(35) Sixth, as shown in
(36) Hitherto, it should be recognized by those skilled in the art that although several exemplary embodiments of the present application have been shown and described in detail herein, many other variations or modifications that follow the principles of the present application can still be directly determined or derived according to the contents disclosed in the present application without departing from the spirit and scope of the present application. Therefore, the scope of present application should be understood and recognized as covering all these other variations or modifications