System, apparatus and method for material preparation and/or handling
11473049 · 2022-10-18
Assignee
Inventors
- Robert Doebler (Upland, CA, US)
- Ali Nadim (San Marino, CA, US)
- James D. Sterling (Upland, CA, US)
- Anna Hickerson (Altadena, CA, US)
- Barbara Erwin (Ontario, CA, US)
- Denice Woyski (Anaheim, CA, US)
- Ryan P. Talbot (South Pasadena, CA, US)
- Bruce Irvine (Glendora, CA, US)
Cpc classification
G01N1/286
PHYSICS
C12M27/00
CHEMISTRY; METALLURGY
G01N1/4077
PHYSICS
C12M47/06
CHEMISTRY; METALLURGY
International classification
G01N1/28
PHYSICS
Abstract
Oscillating angularly rotating a container containing a material may cause the material to be separate. Denser or heavier material may unexpectedly tend to collected relatively close to the axis of rotation, while less dense or light material may tend to collect relatively away from the axis of rotation. Oscillation along an arcuate path provides high lysing efficiency. Alternatively, a micromotor may drive an impeller removably received in a container. Lysing may be implemented in batch mode, flow-through stop or semi-batch mode, or flow-through continuous mode. Lysing particulate material may exceed material to be lysed or lysed material and/or air may be essentially eliminated from a chamber to increase lysing efficiency.
Claims
1. A method of performing lysis, the method comprising: providing a lysing apparatus that includes: a container having at least one chamber, the container including a first opening that provides fluid communication into the chamber from an exterior thereof; an impeller having a number of blades positionable in the chamber of the container; and a micromotor coupled to turn the impeller; receiving a material to be lysed and a lysing particulate material in the chamber of the container; removably positioning at least a portion of the micromotor in the first opening of the container to seal the first opening, wherein, when the micromotor is so positioned, the impeller is positioned in the chamber of the container; and causing the micromotor to drive the impeller to circulate the material to be lysed and the lysing particulate material in the chamber of the container.
2. The method of claim 1 wherein receiving the material to be lysed and the lysing particulate material in the chamber comprises receiving the material to be lysed and the lysing particulate material in the chamber via the first opening.
3. The method of claim 1 wherein the container comprises a second opening positioned above the first opening, the second opening provides fluid communication into the chamber from the exterior thereof, and receiving the material to be lysed and the lysing particulate material in the chamber comprises receiving the material to be lysed and the lysing particulate material in the chamber via the second opening.
4. The method of claim 1 the first opening is the only opening in the container, and receiving the material to be lysed and the lysing particulate material in the chamber comprises receiving the material to be lysed and the lysing particulate material in the chamber via the first opening.
5. The method of claim 1 wherein providing a lysing apparatus comprises providing a lysing apparatus that is one lysing apparatus of a plurality of lysing apparatuses spaced apart from each other in a one-dimensional array or a two-dimensional array.
6. The method of claim 1 wherein causing the micromotor to drive the impeller comprises causing the micromotor to pulsate.
7. The method of claim 1 wherein causing the micromotor to drive the impeller comprises causing the micromotor to drive the impeller at a rate of greater than 10,000 RPM.
8. The method of claim 1, further comprising: removing the micromotor from first opening of the container; and removing material that has been lysed from the chamber of the container.
9. The method of claim 8 wherein removing the material that has been lysed comprises removing the material that has been lysed via the first opening of the container.
10. The method of claim 8 wherein the container comprises a second opening positioned above the first opening, the second opening provides fluid communication into the chamber from the exterior thereof, and removing the material that has been lysed comprises removing the material that has been lysed via the second opening of the container.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) In the drawings, identical reference numbers identify similar elements or acts. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn are not intended to convey any information regarding the actual shape of the particular elements, and have been solely selected for ease of recognition in the drawings.
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DETAILED DESCRIPTION
(76) In the following description, certain specific details are set forth in order to provide a thorough understanding of various disclosed embodiments. However, one skilled in the relevant art will recognize that embodiments may be practiced without one or more of these specific details, or with other methods, components, materials, etc. In other instances, well-known structures associated with micromotors, controllers including motor controllers, and control systems such as programmed general purpose computing systems and the like have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the embodiments.
(77) Unless the context requires otherwise, throughout the specification and claims which follow, the word “comprise” and variations thereof, such as, “comprises” and “comprising” are to be construed in an open, inclusive sense, that is as “including, but not limited to.”
(78) Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
(79) As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. It should also be noted that the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
(80) The headings and Abstract of the Disclosure provided herein are for convenience only and do not interpret the scope or meaning of the embodiments.
(81) A number of embodiments of apparatus and systems to separate materials are described herein. The material separation apparatus and systems perform separation on a material to be separated, for example a particulate material in suspension, to produce separated material or material that has been separated. The material to be separated may take the form of biological materials, for example cells, spores, tissue, yeast, fungi, plants, bacteria, etc., typically suspended in a liquid medium. For instance the material may take the forms of organelles-nuclei, mitochondria, lysosomes, chloroplasts, endoplasmic reticulum, etc. The material may include lysing particulate material, for instance beads.
(82) A number of embodiments of lysis apparatus and systems are described herein. The lysis apparatus and systems perform lysis on a material to be lysed using lysing particulate material, to produce lysed material or material that has been lysed. The material to be lysed may take the form of biological materials, for example cells, spores, tissue, yeast, fungi, plants, bacteria, etc., typically suspended in a liquid medium. The lysing particulate material may take a variety of forms. While generally referred to herein as beads, the term bead is not meant to be limiting with respect to size or shape. The beads may, for example, take the form of ceramic beads, glass beads, zirconium beads, zirconium/silica beads, metal beads, plastic beads, and/or sand. The lysed material may likewise take a variety of forms, for example organelles-nuclei, mitochondria, lysosomes, chloroplasts, endoplasmic reticulum, etc.
(83) Various embodiments of the material separation and/or lysis apparatus and systems may, for example, operate in: 1) a batch mode, 2) flow-through stop or semi-batch mode, or 3) continuous flow-through mode. In batch mode, a container having a chamber holding a sample of material to be separated or lysed is located in a holder and oscillated. The container is removed after sufficient oscillation and the separated and/or lysed material recovered. In the flow-through stop or semi-batch mode, a sample of material to be separated or lysed flows into to fill the chamber. The container is then oscillated until sufficiently separated and/or lysed. The chamber is evacuated of the separated and/or lysed material. In the flow-through mode, a sample of material to be separated and/or lysed flows through the chamber of the container during oscillation at a desired flow rate, providing a desired or defined residence time within the chamber. In the flow-through stop or semi-batch mode, the sample may abutted by an immiscible liquid or gas and the chamber may be evacuated by a blast of a fluid, for example a liquid or a gas.
(84) At least some of the embodiments take advantage of the understanding that the forces responsible for mechanical rupture of biological samples scale with the oscillation frequency squared, and that by employing relatively small sample sizes, the various embodiments described herein can achieve relatively higher frequencies than commercially available apparatus, resulting in rapid and efficient lysis. Various specific embodiments will now be discussed.
(85) At least some of the embodiments take advantage of a recently identified property of material to undergo an “anti-centrifugal” force when oscillated at a sufficiently high frequency, which frequency is a function of various characteristics of the particles. Such may be advantageously employed to change a direction of motion of particles or to achieve a direction of separation not previously thought to be achievable. Such may be employed with a variety of materials and is not limited or restricted to lysing.
(86)
(87) The container 12 may be removably coupled to an arm 14 via a holder 16. The holder 16 may take a variety of forms. For example, the holder 16 may take the form of a U-shaped clamp or other member. The holder 16 may include a fastener (e.g., screw, bolt, etc.) 16a operable to secure the holder 16 in a container securing configuration. Alternatively, the holder 16 may be resilient and biased into the container securing configuration.
(88) The arm 14 may be coupled to pivot about an axle 18 such that the container 12 oscillates along an arcuate path 20. Oscillation along an arcuate path 20 achieves confined periodic flow fields with angular accelerations that provide strong particulate flow fields and large shear rates between beads in a liquid solution or slurry. Experiments by the applicants have demonstrated that miniaturized geometries can provide superior lysis through the application of high frequencies (e.g., greater than approximately 100 Hz). Since the relative forces on non-neutral density beads in a liquid scale according to ω.sup.2r, where w represents angular velocity and r is the distance of a bead from the center of rotation, a small increase in angular speed can allow for a substantial decrease in size to attain similar performance. Linear oscillatory motions, even at high frequencies result in little lysis of biological samples, while those with an arc motion may achieve lysis that is superior to commercially available bead-based lysis apparatus. High-speed movies clearly show that linear motions result in periodic concentration of beads followed by expansion of beads away from one another, but relatively little relative motion of beads that is not along the axis of motion. In contrast, where a container oscillates in an arc, the beads are seen to compress to higher density just as a strong swirl is induced, resulting in very effective lysing. Collisions and shearing provided by the relative motion of the suspended beads contribute to the high efficiency of the lysing.
(89) The arm 14 may be a rigid arm, i.e., an arm that does not appreciably bend during oscillation with a load having a mass at least roughly equivalent to an expected load of a container containing a material to be lysed and a lysing particulate material. Alternatively, the arm 14 may be a flexible arm, i.e., an arm that does appreciably bend during oscillation with a load having a mass at least roughly equivalent to an expected load of a container containing a material to be separated and/or lysed and optionally a lysing particulate material.
(90) As best illustrated in
(91)
(92) The flow-through system 400 includes a separation and/or lysing apparatus 410 and a container 412, which may be similar to those described in previous embodiments. For example, the separation and/or lysing apparatus 410 may include an arm 414 and holder 416 to hold the container 412 as the container pivotally oscillates about an axle 418.
(93) The flow-through separation and/or lysis system 400 may include an upstream subsystem 438 to deliver material to be separated and/or lysed. For example, the upstream subsystem 438 may include a pump 440 operable to pump or otherwise deliver material to be separated and/or lysed to the container 412. The upstream subsystem 438 may also include a reservoir 442 that holds the material to separated and/or lysed.
(94) The upstream subsystem 438 may additionally or alternatively include a mechanism to collect material to be separated and/or lysed, for example a sampling apparatus 439. The sampling apparatus 439 may be manually operated or may be automatic. The sampling apparatus 439 may, for example, sample the ambient environment, for example the air or atmosphere, water or fluids, soil or other solids. The sampling apparatus 439 may include a vacuum or mechanism to create a negative pressure to extract a sample. The sampling apparatus 439 may include an actuator, for example an arm with a shovel or broom to retrieve samples. The sampling apparatus may include an actuator, for example a needle and syringe to example samples.
(95) The material to be separated and/or lysed may be delivered via one or more conduits, for example, a tube 444a to an entrance 446a of the container 412. The tube 444a may be reinforced at one or both ends, for example, being reinforced with multiple layers of concentrically arranged tubes 448a. The tube 444a may have a length L.sub.1 that is sufficiently long to allow the container 412 and arm 414 to oscillate, while being sufficiently short as to prevent resonance in the tube. The length L.sub.1 would be a function of the density, the rigidity, or the attachment method of the tube 444a as well as the density, mass and/or rigidity of any material to be separated and/or lysed carried therein.
(96) The flow-through separation and/or lysis system 400 may further include a downstream analysis subsystem 449. The downstream analysis subsystem 449 may include one or more downstream analysis apparatus 450. The downstream analysis apparatus 450 may take any of a variety of forms. For example, the downstream analysis apparatus 450 may include a nucleic acid amplification instrument, electron-microscope, western blotting apparatus, mass spectrometer, gas chromatograph, etc.
(97) The downstream analysis subsystem 449 may further include one or more computing systems 452 communicatively coupled to the downstream analysis apparatus 450. The computing system 452 may be coupled to one or more networks 453, for example a local area network (LAN), a wide area network (WAN) such as the Internet, and/or a wireless wide area network (VVWAN). The computer system 452 may provide information about the results of an analysis performed on separated and/or lysed material via the network 453. For example, the computing system 452 may automatically provide an alert or other message to suitable system based on the results of the analysis. Such may, for example, be used to provide an alert when a toxic or dangerous substance or condition is detected.
(98) The downstream analysis apparatus 450 may be fluidly communicatively coupled to an exit 446b of the container 412 via one or more conduits, for example, tube 444b. The tube 444b may be reinforced at one or both ends, for example, by one or more concentrically arranged lengths of tube 448b. The tube 444b may have a length L.sub.2 that is sufficiently long as to allow the container 412 and arm 414 to oscillate freely while being sufficiently short as to prevent resonance of the tube 444b. The length L.sub.2 may be based on the density, the rigidity, or the attachment method of the tube 444b as well as a density, mass and/or rigidity of any material carried therein.
(99) The flow-through separation and/or lysis system 400 may further include one or more control systems 454. The control system 454 may take the form of one or more motor controllers and/or computing systems. The control system 454 may be configured to operate the flow-through system 400 in a flow-through stop or semi-batch mode and/or in a flow-through continuous flow mode. The control systems 454 may, for example, be communicatively coupled to control the separation and/or lysing apparatus 410 and/or pump 440.
(100) The flow-through system 400 provides a number of advantages over batch based apparatus. For example, some types of beads may have an affinity for certain bio-products that are released on lysis, so some of the cell contents may be “lost” due to adsorption on the bead surfaces. The flow-through design may advantageously automatically elute the adsorbed biomolecules. It also avoids difficult or additional acts that may be required in batch mode configurations to evacuate the chamber. For example, the flow-through embodiments may eliminate any possible need to blast the chamber with a fluid such as air to clear the chamber of the separated and/or lysed material.
(101)
(102) The container 512 may have an entrance 546a to provide fluid communication from an exterior 560 of the container to a chamber 562 of the container 512. The container 512 may include an exit 546b providing fluid communication between the exterior 560 and the chamber 562 of the container 512. A first tube 544a may be coupled to the container 512 to provide material to be lysed 564 to the chamber 562 via the entrance 546a. As noted previously, the tube 544a may be reinforced, for example, with one or more layers of concentrically arranged tubing 548a. A second tube 544b may be coupled to the container 512 via the exit 546b to remove lysed material 566 via the exit 546b. In some embodiments, the container 512 may include attachment structures to attach or otherwise couple or secure the tubes 544a, 544b. For example, the container 512 may include a ribbed nipple 568a at the entrance 546a and/or a ribbed nipple 568b at or proximate the exit 546b.
(103) The container includes lysing material 570. The lysing material 570 may take a variety of forms, for example, a plurality of beads. The beads may take a variety of forms including one or more of ceramic beads, glass beads, zirconium beads, zirconium/silica beads, metal beads, plastic beads, and/or sand. The beads may have a variety of diameters, for example, between approximately 10 microns and approximately 600 microns.
(104) In the flow through embodiments, the container 512 may include a first filter 572a positioned relatively proximate the entrance 546a and a second filter 572b positioned relatively proximate the exit 546b. The first and second filters 572a, 572b form a particulate retainment area 574 in which the lysing particulate material 570 is retained. In particular, the filters 572a, 572b may have a plurality of openings sized to substantially pass the material to be lysed 564 and the lysed material 566, respectively, while blocking the particulate lysing material 570. The container 512 may include one or more structures, for example, tabs or annular ridges 576a, 576b to retain the first and second filters 572a, 572b in place. Filters may, for example take the form of nylon or stainless steel mesh filter.
(105) The embodiments of
(106)
(107) At 602, material to be lysed is received in the chamber of the container. The chamber may already hold lysing particulate material. At 604, the container is oscillated along an arcuate path. The oscillation produces large variations in movement between respective ones of the lysing particulate material. Such variations are more pronounced than in translational or rotational movements. At 606, the lysed material is removed from the chamber of the container.
(108)
(109) At 702, the material to be lysed is pumped into the chamber of the container.
(110)
(111) At 802, the material to be lysed is intermittently pumped into the chamber of the container while the container is oscillated. Such is suitable for the flow-through stop or semi-batch mode.
(112)
(113) At 902, the material to be lysed is intermittently pumped into the chamber such that the material to be lysed spends a sufficient time in the chamber to achieve a desired level of lysing. Thus, if is determined that 30 seconds of oscillation achieves a desired level of lysing, the pump may be intermittently operated to load the chamber with material to be lysed approximately every 30 seconds. Oscillation times of few seconds or tenths of seconds may be suitable. Such operation is suitable for the flow-through stop or semi-batch mode.
(114)
(115) At 1002, the material to be lysed is intermittently pumped into the chamber such that the chamber is completely evacuated of the lysed material during each cycle of the intermittent pumping. Such is suitable for the flow-through stop or semi-batch mode.
(116)
(117) At 1102, the chamber is evacuated of the lysed material during each cycle of the intermittent pumping by pumping into the chamber more material to be lysed. Such is suitable for the flow-through stop or semi-batch mode.
(118)
(119) At 1202, the chamber is evacuated of the lysed material each cycle of the intermittent pumping by pumping an inert fluid into the chamber. The inert fluid may take the form of a liquid or gas, and may be immiscible with the lysed material or material to be lysed. Such is suitable for the flow-through stop or semi-batch mode.
(120)
(121) At 1302, the material to be lysed is continuously pumped into the chamber of the container while the container is oscillated. Such is suitable for the flow-through continuous mode.
(122)
(123) At 1402, a flow rate of the pumping of the material to be lysed is adjusted based at least in part on the length and free volume of the chamber such that the material to be lysed spends sufficient time in the chamber (i.e., desired or defined residence time) to achieve a desired level of lysing. Such is suitable for the flow-through continuous mode.
(124)
(125) At 1502, the lysed material removed from the chamber of the container is directed to at least one analysis device. At 1504, the lysed material is analyzed. Analysis may take a variety of forms, for example analysis with electron-microscope, western blotting, mass spectrometry, gas chromatography, etc. Such is suitable for any of the modes, and particularly suited to the flow-through modes.
(126)
(127) The flow-through lysing apparatus 1600 includes a container 1602 having a chamber 1604, and a micromotor 1606 coupled to drive an impeller 1608.
(128) As illustrated, the chamber 1604 may have a first opening 1604a that serves as an entrance providing fluid communication from an exterior 1610 of the container 1602 to the chamber 1604. Also as illustrated, the chamber 1604 may have a second opening 1604b that serves as an exit, providing fluid communication from the chamber 1604 to the exterior 1610. The container 1602 may further have a third opening 1604c sized to receive the impeller 1608 and to sealingly engage an outer portion of the micromotor 1606. Some embodiments may include a bushing or O-ring to form or enhance the sealing between the micromotor 1606 and third opening 1604c.
(129) A first coupler 1610a may include a stem 1612a sized to be sealingly received in the opening 1604a to provide fluid communication into the chamber 1604. The stem 1612a may be threaded with the hole 1604a having a complementary thread. The first coupler 1610a may include an attachment structure, for example, a ribbed nipple 1614a to secure a tube 1616a and provide a flow of material to be lysed to the chamber 1604. An O-ring 1618a, or other similar structure, may enhance a seal between a flange of the first coupler 1610a and the container 1602.
(130) A second coupler 1610b may include a stem 1612b sized to be sealingly received in the opening 1604b to provide fluid communication into the chamber 1604. The stem 1612b may be threaded with the hole 1604b having a complementary thread. The second coupler 1610b may include an attachment structure, for example, a ribbed nipple 1614b to secure a tube 1616b and provide a flow of material to be lysed to the chamber 1604. An O-ring 1618b, or other similar structure, may enhance a seal between a flange of the second coupler 1610b and the container 1602.
(131) Filters 1619a, 1619b may be positioned in the chamber to retain lysing particulate material therebetween. The filters 1619a, 1619b may, for example, take the form of nylon mesh filters with 50 micron openings mounted to suitable fittings.
(132) The micromotor 1606 may, for example, take the form of a micromotor having a 4 mm diameter, and may be capable of driving the impeller at high speed, for example approximately 50,000 RPM, when not in the presence of liquid and beads. The impeller 1608 may be a nylon or acrylic impeller having a number of vanes. The vanes may be straight, without curvature or angle of attachment, such that movement of material is primarily circumferential. Should axial/horizontal movement of the material through the chamber be desirable, for example in a flow-through mode (e.g.,
(133) The lysing apparatus 1600 may also include a controller 1620 coupled to control the micromotor 1606. The controller 1620 may, for example include a motor controller and/or a programmed general purpose computing system, a special purpose computer, an application specific integrated circuit (ASIC) and/or field programmable gate array (FPGA). The controller 1620 may for example, be programmed or configured to cause the motor to pulsate. Pulsating may increase the effectiveness of the lysing.
(134)
(135) The flow-through lysing system 1700 includes a container 1702 having a chamber (not illustrated in
(136) The embodiments of
(137)
(138) The lysing system 1800 includes a container 1802 having a chamber 1804 that has a single opening 1804a to provide fluid communication with an exterior of the container 1802. The apparatus 1800 includes a micromotor 1806 coupled to drive an impeller 1808 that is received in the chamber 1804. A portion of the micromotor 1806 is sized to form a sealing engagement with the container 1802 to seal the opening 1804a. Some embodiments may include one or more bushings or O-rings (not shown) to ensure the seal.
(139) Initially, the chamber 1804 is packed with material to be lysed 1810 and lysing particulate material 1812. After rotation of the impeller 1808, for a sufficient length of time, the chamber 1804 contains material that has been lysed and the lysing particulate material 1812. The micromotor 1806 and impeller 1808 may then be removed and the lysed material may be extracted, for example using a pipette 1814. The chamber 1804 of the batch mode embodiments may not be as densely packed as in flow-through embodiments since room may be required for the apparatus to withdraw the lysed material.
(140) In some embodiments, off-the-shelf vials and tubes may be employed as the container 1802 to hold specimens of material to be lysed and the lysing particulate material, for example PCR or Eppendorf tubes.
(141) The embodiment of
(142)
(143) At 1902, material to be lysed is received in the chamber of a container via an entrance. The chamber may already hold lysing particulate material. At 1904, the micromotor drives the impeller to cause the lysing particulate material to lyse the material to be lysed. At 1906, material that has been lysed is expelled from the chamber of the container via an exit.
(144)
(145) At 2002, the material that has been lysed may be expelled via a first filter position before the exit in a flow path of material through the apparatus or system.
(146)
(147) At 2102, the material to be lysed is received in the chamber via a second filter positioned following the entrance of the chamber in the flow path through the apparatus or system.
(148)
(149) At 2202, the material to be lysed is intermittently pumped into the chamber via the entrance. Such may be particularly suitable for flow-through stop or semi-batch mode operation.
(150)
(151) At 2302, the material to be lysed is continuously pumped into the chamber of the container via the entrance, at a flow rate that provides for a resident time of the material to be lysed in the chamber that is sufficiently long to achieve a desired or defined level of lysing. The micromotor may continuously drive the impeller to lyse the material. Such may be particularly suitable for flow-through continuous mode operation.
(152)
(153) At 2402, the micromotor pulsatingly drives the impeller. Pulsations may be achieved by varying a voltage or current delivered to the micromotor. Pulsating may achieve a higher efficiency of lysing, thereby increasing throughput or decreasing time required to achieve a desired or defined level of lysing.
(154)
(155) At 2502, the micromotor drives the impeller at greater than 10,000 RPM in the presence of liquid and beads. Driving the impeller at a relatively high speed achieves a desired or defined level of lysing.
(156)
(157) At 2602, the micromotor may be replaced with a new micromotor. At 2604, the old micromotor may be disposed or recycled. This may be particularly useful since it is difficult to seal the internal elements (e.g., rotor, stator) of the high speed micromotor from exposure to the ambient environment, thus the micromotors may fail more frequently than in other embodiments or environments.
(158)
(159) At 2702, material to be lysed is received in a chamber of a first container via an entrance. The chamber may already hold a lysing particulate material or the lysing material may be provided into the chamber with or after the material to be lysed.
(160) At 2704, an impeller is located in the chamber of the first container. At 2706, the entrance to the first container is closed or sealed with a micromotor. At 2708, the micromotor drives the impeller to circulate the material to be lysed and the lysing particulate material. The micromotor may drive the impeller for a sufficient length of time at a sufficient speed until a desired or defined level of lysing has occurred.
(161)
(162) At 2802, the micromotor may be removed from the entrance of the first container. At 2804, the material that has been lysed is removed from the chamber of the first container via the entrance.
(163)
(164) At 2902, the material that has been lysed may be withdrawn using a pipette.
(165)
(166) At 3002, the micromotor may be reused with one or more additional containers. It is noted that the micromotor, particularly when operated at high speed, may not be particularly well protected from the material to be lysed, lysing particulate material, or lysed material. Consequently, the micromotor may wear out. In many applications the micromotor may be employed to lyse multiple samples before failing.
(167)
(168) A first curve 3102 represents measured fluorescence versus time of oscillation using an embodiment similar to that illustrated in
(169)
(170) A curve 3202 appears to indicate a nearly quadratic dependence of the degree of lysis on frequency as controlled by changes to the applied voltage for a fixed amount of time.
(171)
(172) The curves 3302, 3304 illustrate that the time to saturation is comparable to that of the embodiments of
(173)
(174) The material separation apparatus 3410 has a base 3412. The material separation apparatus 3410 includes an actuator in the form of an electric motor 3414 and a transmission or drive mechanism 3416 coupled to the base 3412. The electric motor 3414 is selectively operable to drive the drive mechanism 3416 to oscillatingly angularly rotate (i.e., oscillating pivot) a container 3418, about an axis of rotation 3420 as indicated by double headed arrow 3422. Notable in this embodiment, the axis of rotation 3420 passes through a portion of the container 3418. The container 3418 has an interior 3424 that holds material 3426. The material 3426, is material to be separated at a first time, and is separated material at a second time.
(175) The drive mechanism 3416 may include a first drive member 3430 that is rotated by a drive shaft 3432 of the motor 3414. A second drive member 3434 may be coupled to the first drive member 3430 may a connecting rod or member 3436 such that the second drive member eccentrically rotates the container 3418. Other drive members may be employed, for example eccentric gears or cams. The second drive member 3434 is coupled to a holder 3436 to which the container 3418 is removably attached or permanently fixed.
(176)
(177) As illustrated, the container 3500 may have an oval or circular outer periphery. The container 3500 may be mounted concentrically with respect to an axis of rotation 3502, for oscillating angular rotation thereabout as indicated by double headed arrow 3504. Thus, the axis of rotation 3502 passes through a portion of the container 3500.
(178) The container 3500 may include at least one port 3506 to transfer material between an interior 3508 of the container 3500 and an exterior 3510 thereof. The container 3500 may include one or more filters (now shown), which may, for example take the form of nylon or stainless steel mesh filter. One or more of the ports, collectively 3506, may include a valve and/or filter.
(179)
(180) As illustrated, the container 3600 may have a rectangular or square outer periphery. The container 3600 may be mounted concentrically with respect to an axis of rotation 3602, for oscillating angular rotation thereabout as indicated by double headed arrow 3604. Thus, the axis of rotation 3602 passes through a portion of the container 3600.
(181) The container 3600 may include at least one port 3606 to transfer material between an interior 3608 of the container 3600 and an exterior 3610 thereof. The container 3600 may include one or more filters (now shown), which may, for example take the form of nylon or stainless steel mesh filter. One or more of the ports, collectively 3606, may include a valve and/or filter.
(182)
(183) As illustrated, the container 3700 may have an annular cross-section with an oval or circular outer periphery 3700a and an oval or circular inner periphery 3700b. The container 3700 may be mounted concentrically with respect to an axis of rotation 3702, for oscillating angular rotation thereabout as indicated by double headed arrow 3704. Thus, the axis of rotation 3702 passes through a portion of the container 3700.
(184) The container 3700 may include a number of outer ports 3706a, 3706b to transfer material between an interior 3708 of the container 3700 and an exterior 3710 thereof. In particular, the outer ports 3706a, 3706b may be formed in the outer periphery 3700a of the container 3700. The container 3700 may include a number of inner ports 3706c, 3706d to transfer material between the interior 3708 of the container 3700 and the exterior 3710 thereof. In particular, the inner ports 3706c, 3706d may be formed in the inner periphery 3700b of the container 3700. The container 3700 may include one or more filters (now shown), which may, for example take the form of nylon or stainless steel mesh filter. One or more of the ports, collectively 3706, may include a valve and/or filter.
(185)
(186) As illustrated, the container 3800 may have an annular cross-section with an oval or circular outer periphery 3800a and an oval or circular inner periphery 3800b. The container 3800 may be mounted concentrically with respect to an axis of rotation 3802, for oscillating angular rotation thereabout as indicated by double headed arrow 3804. Thus, the axis of rotation 3802 passes through a portion of the container 3800.
(187) The container 3800 may include a number of outer ports 3806a, 3806b to transfer material between an interior 3808 of the container 3800 and an exterior 3810 thereof. In particular, the outer ports 3806a, 3806b may be formed in the outer periphery 3800a of the container 3800. The container 3800 may include a number of inner ports 3806c, 3806d to transfer material between the interior 3808 of the container 3800 and the exterior 3810 thereof. In particular, the inner ports 3806c, 3806d may be formed in the inner periphery 3800b of the container 3800. The container 3800 may include one or more filters (now shown), which may, for example take the form of nylon or stainless steel mesh filter. One or more of the ports, collectively 3806, may include a valve and/or filter.
(188)
(189) As illustrated, the container 3900 may have an oval or circular cross section with an oval or circular outer periphery 3900a and an oval or circular inner periphery 3900b. The container 3900 may be mounted for oscillating angular rotation about an axis of rotation 3902 as indicated by double headed arrow 3904. Thus, the axis of rotation 3902 does not pass through any portion of the container 3900.
(190) The container 3900 may include a number of outer ports 3906a to transfer material between an interior 3908 of the container 3900 and an exterior 3910 thereof. The container 3900 may include a number of inner ports 3906b to transfer material between the interior 3908 of the container 3900 and the exterior 3910 thereof. In particular, the outer port 3906a may spaced relatively farther from the axis of rotation 3902 than the inner port 3906b. The container 3900 may include one or more filters (now shown), which may, for example take the form of nylon or stainless steel mesh filter. One or more of the ports, collectively 3906, may include a valve and/or filter.
(191)
(192) As illustrated, the container 4000 may have an oval or circular cross section with an oval or circular outer periphery 4000a and an oval or circular inner periphery 4000b. The container 4000 may be mounted for oscillating angular rotation about an axis of rotation 4002 as indicated by double headed arrow 4004. Thus, the axis of rotation 4002 does not pass through any portion of the container 4000.
(193) The container 4000 may include a number of outer ports 4006a to transfer material between an interior 4008 of the container 4000 and an exterior 4010 thereof. The container 4000 may include a number of inner ports 4006b to transfer material between the interior 4008 of the container 4000 and the exterior 4010 thereof. In particular, the outer port 4006a may spaced relatively farther from the axis of rotation 4002 than the inner port 4006b. The container 4000 may include one or more filters (now shown), which may, for example take the form of nylon or stainless steel mesh filter. One or more of the ports, collectively 4006, may include a valve and/or filter.
(194)
(195) At 4102, a material to be separated is received in a container. The material may, for example, include a particulate material in a suspension.
(196) At 4105, the container is oscillating angularly rotated at a high frequency. Such may be implemented by supplying power to a motor to drive a drive mechanism coupled to the container.
(197) At 4106, at least some of the separated material is removed from the container. For example, the relatively dense or heavier material may be removed. The relatively dense or heavier material may collect at a portion of the interior of the container that is relatively closer to an axis of rotation than other portions of the interior of the container. Thus, such dense or heavier material may be removed, for instance, via an inner port of the container. Also for example, the relatively less dense or lighter material may be removed. The relatively less dense or lighter material may collect at a portion of the interior of the container that is relatively farther from an axis of rotation than other portions of the interior of the container. Thus, such less dense or lighter material may be removed, for instance, via an outer port of the container. The separated material being removed may pass through one or more filters to further separate materials.
(198)
(199) At 4202, the material to be separated is pumped into the container.
(200)
(201) At 4302, the material to be separated is intermittently pumped into the container while oscillating the container.
(202)
(203) At 4402, at least some of the separated material removed from the container is directed to at least one analysis device. Such may be accomplished using gravity flow, pumps, valves, etc.
(204)
(205) At 4502, the container is evacuated of the separated materials using an inert fluid. For example the container may be flushed with an inert gas or liquid. Such may prepare the container for a next specimen, sample or batch of material to be separated.
(206) To summarize, apparatus and methods cause separation of particles (e.g., cells, bio-molecules, etc.) in a fluid suspension by imparting angular oscillations to the fluid container, which essentially undergoes oscillatory rigid-body rotation. Particles whose density is different from the fluid can be separated radially similar to centrifugation. However, the direction of particle motion and accumulation can unexpectedly be opposite to ordinary centrifugation. One can thus collect the relatively heavy or denser particles near the rotation axis while the relatively light or less dense particles are thrown away from the axis of rotation. In contrast, in ordinary centrifugation, particles denser than the fluid move away from the rotation axis.
(207) As taught here, it is shown that if instead of rotating steadily such as in an ordinary centrifuge, the container undergoes high-frequency, purely oscillatory, angular rotation, dense or relatively heavy particles can be made to move toward the rotation axis while light or relatively less dense particles can be moved away from the axis of rotation.
(208) Thus, such provides an approach to separating particles based on their density difference (but also dependent upon their size) in a manner similar to a centrifuge. However, the direction of particle migration can be manipulated (for instance by changing the frequency of oscillations) to be opposite to what one expects in an ordinary centrifuge. Such can potentially be applied to separation of red and white blood cells or other bio-particles or bio-molecules. In addition to particle separation and concentration, one can envision using such for re-suspension of particles that have already been separated in an ordinary centrifuge. For instance, heavy particles are centrifuged out, but are then re-suspended by putting the container in an oscillatory angular rotation mode, rather than in its original steady rotation.
(209) In practice, a particle suspension is introduced into and completely fills a container (for instance a chamber having a square cross-section, thin side walls, and a top cover) and the container is made to undergo oscillatory angular rotations about an axis perpendicular to the centerline of the container (e.g. center of the square cross-section). The frequency and amplitude of oscillations can be varied. Particles migrate radially and collect near the rotation axis or near the side walls, depending on their density and size.
(210) The above approach is based on a theoretical analysis of particle motion, set out below. The theoretical analysis neglects some effects that are assumed to be of minor importance (e.g. Basset history-integral forces and lift forces on the particles as well as hydrodynamic interactions among the particles and between the particles and the walls). These effects may end up being significant and may modify the current predictions. Experimental verification is planned.
(211) Applicants have observed that linear sliding motion is not as effective at lysing spores as the “wagging” or oscillatory motion described herein and in U.S. provisional patent application Ser. No. 61/020,072 filed Jan. 9, 2008, which is incorporated by reference herein in its entirety.
(212) The equations of motion for a bead include:
(213)
(214) Where the first term after the equal sign represents pressure stress, the second term represents added mass, the third term viscous drag and the forth term represents gravity, but can be ignored or neglected.
(215) Where cartridge displacement is represented by:
Δ sin (ωt)i Equation 2
(216) And fluid acceleration is represented by:
Du/Dt=−ω.sup.2Δ sin (ωt)i Equation 3
(217) The equation of motion for the bead becomes:
(218)
with initial conditions:
x(0)=0{dot over (x)}(0)=ωΔ. Equation 5
(219) In moving frame and dimensionless, the equation is represented as:
(220)
and with initial conditions:
X(0)=0{dot over (X)}(0)=0 Equation 9
(221) The solution is given by:
(222)
(223)
(224)
ϕ(t)=Δ sin(ωt)
Ω(t)={dot over (ϕ)}=ωΔcos(ωt)
{dot over (Ω)}(t)=−ω.sup.2Δ sin(ωt) Equation 11
(225) And fluid acceleration by:
(226)
(227) The equations of motion are represented as:
{umlaut over (r)}−r({dot over (θ)}).sup.2=−αrω.sup.2−ωβ{dot over (r)}
r{umlaut over (θ)}+2{dot over (r)}{dot over (θ)}=α{dot over (Ω)}r−ωβr({dot over (θ)}−ω)
r(0)=r.sub.oθ(0)=0{dot over (r)}(0)=0{dot over (θ)}(0)=ωΔ Equation 13
(228) In rotating frame and dimensionless, the equations of motion are become::
{umlaut over (r)}=−β{dot over (r)}+Δ.sup.2r[(1−α)cos.sup.2(t)+2 cos(t)+2 cos(t){dot over (δ)}+{dot over (δ)}.sup.2]
{umlaut over (δ)}=(1=α)sin(t)−β{dot over (δ)}−2({dot over (r)}/r)[{dot over (δ)}+cos(t)]
r(0)=1δ(0)=0{dot over (r)}(0)=0 Equation 14
with parameters::
(229)
(230)
(231)
(232)
(233) An approximate may be made via a method of averaging. Where
β<√{square root over (α)}
particles move radially inward, while where
β<√{square root over (α)}
particles move radially outward.
(234)
(235) The lysing apparatus 5100 includes a body 5102 that forms a chamber 5104. The body 5102 may have an opening 5106 sized and dimensioned to receive an impeller 5108 therethrough such that the impeller resides in the chamber 5104. The opening 5106 may optionally receive part or all of a drive motor, for instance a micro electric motor 5110. The electric motor 5110 is coupled to drive the impeller 5108. The electric motor 5110 is selectively operable in response to power supplied thereto. The electric motor 5110 may be secured in the opening 5106 via a press type fitting or interference fit. In particular, an inner wall forming the opening 5106 and/or chamber 5104 may be slightly tapered to sealing engage a side wall of the electric motor 5110 as the electric motor is advanced through the opening 5106 and into the chamber 5104. Alternatively, or additionally, a side wall of the electric motor 5110 may be slightly tapered to sealing engage a side wall of the opening 5106 and/or the chamber 5104 as the electric motor 5110 is advanced through the opening 5106 and into the chamber 5104. Alternatively, the electric motor 5110 and the opening 5106 and/or chamber 5104 may include coupler structures. For instance, the electric motor 5110 and the opening 5106 and/or chamber 5104 may include threads (not shown) which sealing mate together as the electric motor 5110 is advanced through the opening 5106 and into the chamber 5104. Alternatively, a bayonet (not shown) or lug type (not shown) coupler structure may be employed. Other sealing structures may be employed. For example, one or more gaskets, washers or O-rings (not shown) may be employed, with or without a seat or peripheral ring to seat the gasket, washers or O-rings. The seal may be a fluid tight seal and/or a gas tight seal.
(236) The lysing apparatus includes a first port 5112a and a second port 5112b (collectively 5112). The first and second ports 5112 include passages 5114a, 5114b, respectively, (collectively 5114) to provide fluid communication with the chamber from an exterior thereof. The ports 5112 may be used to as input ports to supply material to the chamber 5104 and/or as output ports to remove material from the chamber 5104.
(237) Each port 5112 may have a coupler 5116a, 5116b (collectively 5116) that allows selective coupling to the respective port 5112a, 5112b. For example, each of the ports 5112 may include a respective Luer-Lock® fitting or Luer-Slip® fitting, male or female. The Luer-Lock® or Luer-Taper® fittings allow the coupling of syringes 5118a, 5118b (
(238) As illustrated in
(239)
(240) As illustrated in
(241) As described immediately above, individual lysing apparatus 5306 can be bundled together into a lysing manifold or array 5300 (e.g., one- or two dimensions) to facilitate multiplex processing. The distance between centers for these individual lysing apparatus 5306 can, for example, be 9 mm or a multiple of 9 mm to match a standard format of a micro-titer plate 5312 (e.g., with 9 mm spacing, 96 well plate or greater). Similarly, the use of electric motors with diameters below 4.5 mm allows the manifold or array of lysing apparatus 5300 to be used for micro-titer plate formats with 4.5 mm spacing (e.g., 384 well plate). Bundling the individual lysing apparatus 5306 in strips or rows of 4, 8, 6 or 12 may facilitate use for automated or semi-automated processing of samples in a micro-titer format. Additionally, if intake ports 5308a of the individual lysing apparatus 5306 are designed to receive sample or specimen from pipette tips, then the individual lysing apparatus 5306 may be addressed by multichannel pipettors for either manual or robotic operation. The block or frame 5302 may be fabricated monolithically from a single block of material that has been molded or cut-extruded with multiple sites for the individual lysing apparatus 5306.
(242)
(243) The body 5400b of the container 5400 may have openings 5400d (only one illustrated, in
(244) Each of the end caps 5400a, 5400c may include a respective port 5402a, 5402b (collectively 5402) that provides fluid communication to the interior chamber of the body 5400b from an exterior thereof. Such may accommodate flow through operation.
(245) The cartridge style container 5400 and flow through lysing operation may be used on virtually any cell type, for example plants, bacteria, spores, yeast, invertebrates and vertebrates. Additionally, the re-closable end caps 5400a, 5400c advantageously allows the placement of a piece of sample tissue in the chamber, while maintaining flow through capability after the end cap 5400a, 5400c is fastened to close the chamber. This may allow the lysing apparatus to function as a homogenizer of tissues, for instance biopsy samples, mouse tail slices, leaf punches, seeds, etc. Such may eliminate the need to precede cell lysis with a separate tissue homogenization act or step, which would otherwise typically require a separate piece of equipment.
(246) A small disposable electric motor, such as that used to mix the beads in the embodiment employing an impeller received in a chamber of bead blender (e.g.,
(247) In both configurations (i.e., lysing apparatus with rapidly oscillating arcuate motion sometimes referred to herein as bead beating or lysing apparatus with high angular velocity impeller sometimes referred to herein as bead blender), high energy is imparted to the fluid, in turn causing high velocities of lysing particulate or beads relative to each other, which in turn causes high shear forces between lysing particulate or beads as they pass by relative to each other. Not to be limited by theory, these shear forces are a possible explanation for surprising ultra rapid lysis of the cells. Other configurations that impart similar shear forces between the lysing particulate or beads may also provide rapid cell lysing.
(248) The flow through nature of some embodiments may allow for reuse of the system for processing additional samples or specimens. For example, the flow through nature may facilitate performance of one or more wash acts or steps to sterilize or otherwise sanitize or cleanse the system. Containers may be reused by cleaning and/or sterilizing the container between uses. This may be coordinated with downstream processing of one sample or specimen such that the container may be made ready for another sample or specimen during the downstream processing. One or more acts may be employed to clean and/or sterilize the container, for example using a high pH or low pH solution, bleach, detergent or combinations thereof. Adjusting pH may advantageously reduce the number of wash acts or steps, since the pH can be easily neutralized. An alternative approach may be the use of di-ethyl-pyrocarbonate (DEPC). DEPC compound can destroy proteins and nucleic acid. This treatment may be followed by a single wash and then a flow of hot air. Because DEPC is so volatile, it may be removed by degradation and evaporation during the act of passing heated air over any surfaces treated with the DEPC.
(249) Lysis efficiency or cell disruption appears to be affected by the ratio of particulate or bead volume to chamber volume. Higher efficiency appears to occur when the volume of lysing particulate or beads is greater than 50% of the volume of the chamber, with an upper limit. Not to be limited by theory, the assumption is that a denser population of lysing particulate or beads leads to a higher rate of collisions and/or a higher rate of proximal passes between lysing particulate or beads with high shear force, thereby increasing the efficiency of lysis. Clearly, this advantage diminishes when the lysing particulate or beads are packed too densely to move or are too dense to permit the electric motor to function (e.g. over packed in bead blender apparatus). In theory, the ratio of chamber volume to lysing particulate or bead volume for both the oscillating arcuate motion based apparatus (i.e., bead beater) and the rotational impeller based apparatus (i.e., bead blender) can be any number, but higher efficiencies will occur when the ratio is greater than 1 to 1.
(250) Lysis efficiency appears to be affected by a ratio of the volume of the lysis chamber to the volume of fluid in the lysis chamber. The high energy methods of lysis of cells by mechanical means with lysis particulate or beads such as by rapid oscillation of the chamber or fast rotation of a vane (i.e., impeller) are primarily designed to fill the lysis chamber entirely with fluid. It is possible to include a gap of air in the chamber during lysis, however doing so will disadvantageously reduce lysis efficiency as the air gap is increased. This approach of allowing an air gap tends to generate heat. However, the heat may advantageously be used to further denature components of the sample matrix or assist in elution of captured analyte. For example, in the case of capture of DNA by sequence specific capture probes, the heat generated by lysing in the presence of an air gap or pocket may be used to enhance the release and elution of DNA from the capture probes.
(251) The various embodiments described above can be combined to provide further embodiments. U.S. provisional patent application Ser. No. 61/020,072 filed Jan. 9, 2008; International Patent Application Ser. No. PCT/US2009/030622 filed Jan. 9, 2009 and published as WO 2009/089466; U.S. provisional patent application Ser. No. 61/117,012 filed Nov. 21, 2008; U.S. provisional patent application Ser. No. 61/220,984 filed Jun. 26, 2009; U.S. provisional patent application Ser. No. 61/317,604, filed Mar. 25, 2010; U.S. non-provisional application Ser. No. 12/732,070, filed Mar. 25, 2010; U.S. non-provisional application Ser. No. 14/451,015, filed Aug. 4, 2014 and U.S. non-provisional application Ser. No. 15/299,059, filed Oct. 20, 2016 are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various patents, applications and publications to provide yet further embodiments.
(252) These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.