POOL COVER SYSTEM AND ASSOCIATED MANUFACTURING PROCESS
20250052081 ยท 2025-02-13
Inventors
Cpc classification
International classification
Abstract
A movable pool cover system that includes a pool cover having a perimeter that is configured to cover the associated pool surface area, the pool cover having a buoyant, insulating, and rigid composition, a depth control system that raises and lowers the pool cover of the associated pool, and a perimeter seal assembly operatively interposed between the pool cover perimeter and the associated pool.
Claims
1. A movable pool cover system for an associated pool having a predetermined surface area, the moving pool cover system comprising: a pool cover having a perimeter that is configured to cover the associated pool surface area, the pool cover having a buoyant, insulating, and rigid composition; and a depth control system that raises and lowers the pool cover of the associated pool.
2. The system of claim 1 further comprising a perimeter seal operatively interposed between the pool cover perimeter and the associated pool.
3. The system of claim 2, wherein the body includes a plurality of discrete cells.
4. The system of claim 3, wherein the plurality of cells are filled with a closed cell foam.
5. The system of claim 1 wherein the pool cover can support loads of at least 40 lb/ft.sup.2.
6. The system of claim 1 wherein the pool cover includes at least one of cosmetic flooring or panels that form a top surface of the pool cover.
7. The system of claim 1, wherein the depth control system further comprises a winch system including a winch motor and winch drum.
8. The system of claim 7, wherein the depth control system is affixed to the bottom surface of the pool cover.
9. The system of claim 8, wherein the depth control system includes a flexible member that engages the winch drum and is secured to the pool cover.
10. The system of claim 9, wherein the flexible member includes at least one of a strap, rope, or plastic-coated wire.
11. The system of claim 10, wherein the depth control system includes a pulley configured to be secured to the associated pool.
12. The system of claim 11, wherein the pulley is configured to be secured to a bottom surface of the associated pool.
13. The system of claim 12, wherein the pulley receives the flexible member therearound to facilitate raising and lowering of the pool cover relative to the associated pool.
14. The system of claim 1, wherein the depth control system includes an electric winch system comprising a winch motor and winch drum configured to be secured to one of a side or bottom surface of the associated pool.
15. The system of claim 14, wherein the winch system is not submerged in water, and flexible members operatively associated with the winch system terminate and are accessible at the winch motor/winch drum.
16. The system of claim 1, wherein the depth control system includes a hydraulic cylinder mounted to a bottom surface of the pool cover, a pulley mounted to the bottom of the pool cover, and a flexible member configured to be secured to a bottom surface of the associated pool.
17. The system of claim 2 wherein the perimeter seal assembly includes a selectively collapsible seal member.
18. The system of claim 17, wherein the seal member is configured to be received by the associated pool.
19. The system of claim 2 wherein the perimeter seal is compartmentalized to provide a seal at first portions of a perimeter of the pool cover, and do not seal at second portions of the pool cover perimeter to allow water to flow there past for the correct function of the hydraulic flows of the pool design.
20. A prefabricated plunge pool system comprising: a pool body; a pool cover having a perimeter that is configured to cover the precast pool body surface area, the pool cover having a buoyant, insulating, and rigid composition capable of supporting loads of at least 40 lb/ft.sup.2; a depth control system that raises and lowers the pool cover of the pool body.
21. The system of claim 20 further comprising a perimeter seal assembly operatively interposed between the pool cover perimeter and the pool body.
22. The system of claim 21 wherein the seal assembly includes an inflatable seal member that when selectively inflated, is received in a recess defined in the pool body.
23. The system of claim 22 wherein the recess is located along an upper portion of the pool body to seal and interlock the pool cover and pool body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DETAILED DESCRIPTION
[0048] The following description with reference to the accompanying drawings is provided to assist in a comprehensive understanding of one or more embodiments of the present disclosure as defined by the claims and their equivalents. It includes various specific details to assist in that understanding but these are to be regarded as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the present disclosure. Various exemplary embodiments of the present disclosure are not limited to the specific details of different embodiments and should be construed as including all changes and/or equivalents or substitutes included in the ideas and technological scope of the appended claims. In describing the drawings, where possible similar reference numerals are used for similar elements.
[0049] The terms include or may include used in the present disclosure indicate the presence of disclosed corresponding functions, operations, elements, and the like, and do not limit additional one or more functions, operations, elements, and the like. In addition, it should be understood that the terms include, including, have or having used in the present disclosure are to indicate the presence of components, features, numbers, steps, operations, elements, parts, or a combination thereof described in the specification, and do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, parts, or a combination thereof.
[0050] The terms or or at least one of A or/and B used in the present disclosure include any and all combinations of words enumerated with them. For example, A or B or at least one of A or/and B mean including A, including B, or including both A and B.
[0051] Although the terms such as first and second used in the present disclosure may modify various elements of the different exemplary embodiments, these terms do not limit the corresponding elements. For example, these terms do not limit an order and/or importance of the corresponding elements, nor do these terms preclude additional elements (e.g., second, third, etc.) The terms may be used to distinguish one element from another element. For example, a first mechanical device and a second mechanical device all indicate mechanical devices and may indicate different types of mechanical devices or the same type of mechanical device. For example, a first element may be named a second element without departing from the scope of the various exemplary embodiments of the present disclosure, and similarly, a second element may be named a first element.
[0052] It will be understood that, when an element is mentioned as being connected or coupled to another element, the element may be directly connected or coupled to another element, and there may be an intervening element between the element and another element. To the contrary, it will be understood that, when an element is mentioned as being directly connected or directly coupled to another element, there is no intervening element between the element and another element.
[0053] The terms used in the various exemplary embodiments of the present disclosure are for the purpose of describing specific exemplary embodiments only and are not intended to limit various exemplary embodiments of the present disclosure. As used herein, the singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise.
[0054] All of the terms used herein including technical or scientific terms have the same meanings as those generally understood by an ordinary skilled person in the related art unless they are defined otherwise. The terms defined in a generally used dictionary should be interpreted as having the same meanings as the contextual meanings of the relevant technology and should not be interpreted as having inconsistent or exaggerated meanings unless they are clearly defined in the various exemplary embodiments.
[0055] This written description uses examples to describe the disclosure, including the best mode, and also to enable any person skilled in the art to make and use the disclosure. Other examples that occur to those skilled in the art are intended to be within the scope of the invention if they have structural elements that do not differ from the same concept or that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the same concept or from the literal language of the claims. Moreover, this disclosure is intended to seek protection for a combination of components and/or steps and a combination of claims as originally presented for examination, as well as seek potential protection for other combinations of components and/or steps and combinations of claims during prosecution.
[0056]
[0057]
[0058]
[0059]
[0060] The composite structure of the pool cover 102 is a unitary solid body that is buoyant such that the pool cover does not require an additional buoyancy or flotation element in order to float on the water. Advantageously, the pool cover 102 is a rigid structure that can withstand forces without deformation, i.e. capable of supporting loads of at least 40 lbs/ft.sup.2. The fiberglass shear webs 112 are enclosed by the closed cell foam 114 to make the pool cover a solid body, with the cover body 110 preferably comprised of a fiberglass wrapping. The laminate can be used to coat the bottom and/or top surface of the cover body to add further strength and rigidity, and further seal the closed cells 112 from the water. In addition to providing the desired buoyancy to the pool cover 102, the composite structure and particularly the closed cell foam 114, advantageously serves as an insulator to reduce energy costs associated with heating the pool water. Advantageously, the insulative properties are effective in keeping heat both in and out of the pool.
[0061]
[0062]
[0063] The movable pool cover system 200 further includes a depth control system 206 that selectively raises and lowers the pool cover 202 relative to and within the associated pool 204. In one preferred embodiment, the depth control system 206 includes a hydraulic piston and cylinder assembly (cylinder 210 and piston 218) wherein the cylinder 210 is mounted to the pool cover 202. The hydraulic cylinder 210 is connected to a hydraulic line or hose 212 which supplies a pressurized fluid to the cylinder 210 and actuates the piston 218 to move relative to the cylinder. Pulleys 214 are mounted to the bottom of the pool cover 202 and cooperate with a flexible member 214. The flexible member 214 is preferably secured at one end thereof to a bottom surface of the associated pool 204 and secured at another end to the piston (which is indirectly secured to the bottom of the pool cover). The flexible member preferably extends around one or more pulleys as desired so that selective extension and retraction of the piston relative to the cylinder results in desired raising and lowering of the pool cover relative to the pool bottom/surrounding pool deck. The flexible member 214 may, for example, be a strap, rope, cable, a plastic-coated wire, etc., that is designed for use in the pool environment, and has sufficient engineered strength and flexibility to repeatedly raise and lower the pool cover 202 relative to the pool 204 as needed.
[0064]
[0065]
[0066]
[0067] The sealing assembly 450 may be compartmentalized and yet the sealing assembly extends around the entire perimeter of the pool cover. In this manner, select portions of the sealing assembly 450 can be actuated at any depth, e.g., first and second opposite ends could be actuated (i.e., the seal 452 inflated at the first and second ends) and other regions of the sealing assembly are not actuated, e.g., opposite first and second sides are not actuated so that water can still pass around the perimeter of the pool cover to allow the pool sanitation system to function effectively. In that condition, the inflated seal portions provide stability, and a sturdy, solid surface that does not rock, roll, tilt, or pitch. Further, when the pool cover reaches, the fully raised (or other predetermined position), the entire perimeter of the sealing assembly 450 can be actuated and the inflated seal portions 452 are received in the associated recesses 462 to provide added stability and weight capacity. In addition to locking and weight bearing capabilities provided by the seal assembly, in some environments, sealing is a primary concern due to water shortages, and the concerns associated with evaporation of the pool water. The present sealing assembly of the pool can provide 100% sealing of the pool basin, so that there is reduced, i.e., zero evaporation, when the seal assembly is actuated in the pool closed condition. As a result, pool owners may be permitted to own larger pools if fitted with the features of the present disclosure.
[0068] A gutter assembly 470 may also form a portion of the pool wall and the gutter assembly preferably includes a gutter 472 that is surrounded by foam 474 for insulating effect. Cover or tile 476 received in recessed shoulders 478 of the pool deck overlay the gutter 472.
[0069] The buoyancy of the monolithic pool cover assists in raising the pool cover, and the flexible members restrain the pool cover in the upward movement in the water. On the other hand, when the pool cover is lowered in the water, the lines overcome the buoyant force and move the pool cover downwardly.
[0070]
[0071] In a further embodiment (
[0072]
[0073] There are companies that manufacture walkable solar panels (solar panels that can be walked on without adversely degrading or impacting operation of the solar panels). These may also include veils for disguising the solar panels as decking, etc. The present disclosure may incorporate such walkable solar panels 600 into the surface of the pool cover and/or decking that surrounds the pool so that at least a portion of the surface area surrounding the pool, or all of the deck surface area, can advantageously harvest solar energy, which could then be used to operate the deck and/or the entire plunge pool operation. Alternatively, the electricity generated by the solar panels could be distributed elsewhere in a residence/commercial application.
[0074] As part of a preferred pool design, a gutter is required to collect overflow water displaced from the pool cavity. However, it is also desired to maintain the elevated insulation rating associated with the pool cover concepts of the present disclosure when a gutter assembly is included in the system. Thus, to achieve both of these goals, and as shown in different versions of the gutter assembly,
[0075] A control screen for the pool system may also display how much energy and/or water is being saved when the pool cover is closed. The energy savings may be compared to an open poolperhaps displayed as kWh and Gph.
[0076] An extension of the control screen energy savings concept is to record an ongoing benefit to the environment that may be displayed as a counter for example on a company webpage. Still another setting for a digital display is to show in the tiles surrounding the pool, the depth of the pool at any given time, i.e. another manner of evidencing the depth location of the pool cover. Rather than numerical digits displaying the depth, another manner of conveying this information would be using images that depict the appropriate activities. Still other display features may include allowing pre-set depths to be selected. Further, the movement can then be interrupted (stopped) at any point between if desired. A user may also be able to configure the system to select a favorite depth(s) somewhat like having memory positions for the seats in many cars.
[0077] An ice rink option for certain climates would allow the pool depth to be set to just a few inches deep, flooded at that depth, and sealed, so that ice is formed and the pool is suitable to be used for skating.
[0078] In summary, the present disclosure provides a pool cover that reduces the use of electricity, water, and chemicals, whilst providing the best water quality. The movable pool cover provides for year-round pool use. The pool cover provides for infinitely adjustable pool depth, thereby allowing the pool to be alternately used as a reflecting pond, wading pool, games pool (e.g., water volleyball, etc.), swimming pool, diving pool, or as an extension of the surrounding pool deck.
[0079] The pool cover is fully load rated (at least 40 lb/ft.sup.2), while providing an attractive pool cover that matches or contrasts with the surrounding pool deck, and can be easily customized to accommodate the desired style or aesthetics of the owner.
[0080] A prefabricated, highly insulated, perimeter overflow, in-ground plunge pool design version is capable of being installed in mere hours while still advantageously offering the benefits of the movable pool cover.
[0081] When closed, the pool cover is positively sealed thereby saving water, chemicals, and heating costs, while keeping the water crystal clear. When open, the perimeter overflow design promotes continuous flow, around all sides of the pool to the surge tank and back. This achieves the highest sanitation results for pools.
[0082] The pool cover is a monocoque type construction, where the structure and top are monolithic. The pool cover is highly insulating (e.g., R30 value), highly buoyant, and is a prefabricated structure that is largely complete prior to shipping. The monolithic structure advantageously spans the entire width and/or length of the pool and is capable of supporting deck live loads, i.e., typically on the order of at least 40 lb/ft.sup.2.
[0083] Desirably, perimeter sealing is a design feature of the movable pool cover. During movement and pool operation, water has to be able to pass from one side of the platform/deck/pool cover to the other side. In the past, this is accomplished with a perimeter gap, and at other times by providing gaps within selected area(s) of the pool cover. These gaps in prior designs offer zero insulation whereas the present invention applies the use of an inflatable seal to close gaps when the pool is not in use and so maximize insulative properties. Using the selectively actuated, inflatable seal further enhances thermally insulating the cover. The seal is preferably actuated by changing an internal pressure thereof relative to the outside. A further use of an inflatable seal around the perimeter of the deck could be to perform the lock out function (i.e., when the movable cover is in the fully raised position) by either of the two following methods: i) friction brake, i.e., the lockout is a function of friction coefficient and force applied; and ii) a member in shear, i.e., the seal can engage with an appropriate feature (e.g., recess) in the wall that prevents vertical movement of the pool cover. Thus, the present disclosure can use an actuated seal as a friction device, or use an actuated seal as a shear device, and can achieve these objectives by changing an internal pressure of the inflatable seal member relative to outside. the floor can be formed in a hopper type shape, which promotes self-cleaning.
[0084] It may be that no traditional pool cleaner is required as a result of providing a pool with a false floor that enables safe deployment of a hopper bottom that provides self-cleaning functionality. Re-introducing water to the pool vessel around the entire perimeter of the floor ensures direction of flow is towards the lower pressure central drain location of the hopper bottom. A pool with a hopper bottom and perimeter supply is designed to provide balanced flow and so to ensure water flow and so debris movement is towards the main drain. By introducing water at the bottom of the pool when the pool is open (i.e., when the inflatable seal is deflated) and the perimeter overflow is working, then the constant flow of water upwards, around the perimeter of the pool cover, will actually limit the opportunity for debris to fall down through that same space and dirty the bottom of the pool.
[0085] Since the movable pool floor traverses up and down the pool walls, it is possible to employ a brush arrangement that will clean the walls around the perimeter of the pool as the pool floor passes up and down, yet still allow the water to flow from one side of the pool cover to the other. A movable pool floor with an arrangement of brush strips around its perimeter would effectively provide a full coverage cleaning of the walls whilst still allowing water to flow from one side to the other (i.e., top to bottom or vice-versa).
[0086] By using engaging pins between the movable pool cover (in the fully raised position where the pool cover acts as a deck structure) and the pool walls at each end, and along the long axis of the pool, could allow the pool cover to be rolled/rotated to expose the underside for major maintenance.
[0087] Upward travel of the buoyant pool cover deck can be effectively limited to thereby position the buoyant pool cover by using tethers that are effective for locking, hidden, and adjustability between the pool floor and an underside of the movable pool cover. Furthermore such tethers can be installed in a diagonal fashion so as to contribute to the accurate positioning of and thereby maximize lateral stability of the pool cover when the tethers are tensioned. The tension in these tethers i.e., when the pool cover platform is fully raised, can be effectively used to actuate some kind of seal/locking mechanism as described above.
[0088] A precast concrete pool that includes equipment, and a rigid, structural pool cover/deck such that the pool can be completely hidden when not in use can be provided. A partially filled ICF based pool structure can also provide sufficient structure for transportation while effectively minimizing the weight that is handled during delivery/installation. The structure can be delivered in a state that facilities ease of filling the remaining cavities.
[0089] The exemplary embodiment has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the exemplary embodiment be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.