BOREHOLE TEMPERATURE MONITORING

Abstract

The disclosure provides a detonator which includes an oscillator, and a memory unit in which is stored a first measurement which is based on the frequency of oscillation of the oscillator at a first temperature and a second measurement which is based on the frequency of oscillation of the oscillator at a second temperature. The disclosure further extends to a method of monitoring a temperature in a borehole which includes the steps of using the first and second frequency measurements and the first and second temperatures to establish a frequency versus temperature relationship for the oscillator, placing the oscillator into the borehole, obtaining a third measurement of the frequency of oscillation of the oscillator while it is in the borehole, and using said frequency versus temperature relationship and the third frequency measurement to determine the temperature of the oscillator at the time the third frequency measurement was obtained.

Claims

1-17. (canceled)

18. A method of monitoring the temperature in a borehole (42) in which a detonator (40) is deployed in order to determine the existence of a hot hole condition, wherein the method includes the steps, prior to such deployment, under controlled temperature conditions, of using an oscillator (16) which functions at frequency which is temperature-dependent to determine a first measurement which is based on the frequency of oscillation (f1; F1) of the oscillator at a first temperature (T1) and a second measurement which is based on the frequency of oscillation (f2; F2) of the oscillator at a second temperature (T2), using said first and second frequency measurements and said first and second temperature measurements to establish a frequency versus temperature relationship for the oscillator and storing said relationship in a memory unit (14) in the detonator (40), deploying the detonator in the borehole (42), placing an emulsion explosive (52) into the borehole surrounding the detonator, subsequent to such placement, obtaining a third measure of the frequency of oscillation (f3; F3) of the oscillator and using said frequency versus temperature relationship to determine the temperature of the oscillator (the third temperature) (T3) and using the third temperature to assess whether the temperature in the borehole is indicative of a hot-hole condition.

19. A method according to claim 18 wherein the second and first temperatures (T1; T2) span a temperature at which assembly of all or a part of the detonator (40) is done under temperature controlled conditions.

20. A method according to claim 18 which includes the step of extracting data on the stored frequency measurements from the memory unit (14) by means of a controller (50) which is in communication with the detonator (40).

21. A method according to claim 20 which includes the step of using the controller to implement a curve-fitting technique to establish said frequency versus temperature relationship from at least the first and second frequency measurements and from the first temperature and the second temperature.

22. A method according to claim 20 wherein the controller (50) is physically separate from the detonator (40) but in communication therewith.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The invention is further described by way of example with reference to the accompanying drawings in which:

[0028] FIG. 2 is a schematic representation depicting how the frequency of oscillation of an oscillator can vary with temperature,

[0029] FIG. 3 depicts aspects of a calibration technique, and

[0030] FIG. 4 shows a detonator according to the invention, in use.

DESCRIPTION OF PREFERRED EMBODIMENT

[0031] An electronic detonator may use a crystal oscillator or an RC oscillator as a timing mechanism. A crystal oscillator is accurate over time but is sensitive to shock, an event which is prevalent in a mining environment. RC oscillators are therefore in widespread use. This type of oscillator is trimmed to be accurate over a standard temperature range.

[0032] If a detonator is used outside of the standard temperature range then the frequency of oscillation of the RC oscillator can drift in a temperature-dependent manner. This aspect is illustrated in FIG. 2 which has two curves, A and B respectively, of frequency versus temperature for an RC oscillator.

[0033] During fabrication the RC oscillator is trimmed to be accurate over a standard temperature range which, as is designated in FIG. 2, extends from a temperature T1 to a temperature T2, bridging a temperature T3. If the temperature to which the oscillator is exposed increases then, depending on various physical characteristics of the oscillator, the frequency of oscillation can increase as is indicated by the curve A, or can decrease as per the curve B. If the temperature drops below the standard temperature range similar frequency variations take place. The temperature T3 is conveniently referred to as room temperature.

[0034] Each curve A and B forms a respective part of what may be referred to as a general parabolic shape (in this example).

[0035] FIG. 3 illustrates aspects of a calibration technique which is adopted during manufacture of an electronic detonator which typically comprises an application specific integrated circuit (ASIC) 10 which inter alia includes a non-volatile memory unit 14 and an RC oscillator 16. Other components of the detonator are not shown for they are not relevant to an understanding of the invention.

[0036] During manufacturing and testing phases the ASIC 10 is enclosed in an environment 20. The temperature prevailing in the environment 20 is measured by a measuring device 22 and this is used to regulate the operation of a temperature controller 24. At two distinct temperatures, designated T1 and T2 in FIG. 2, the frequency of oscillation of the oscillator 16 is measured by a device 28 and data on each measurement is stored in the memory unit 14. The temperatures T1 and T2 are predetermined, or are otherwise measured at the time the frequencies are measured.

[0037] The curve A in FIG. 2 shows that the frequency increases with a variation in temperature, while the curve B shows that the frequency decreases with a variation in temperaturein each case relative to the temperature T3 ie the room temperatureas is referred to hereinafter. The corresponding oscillator frequencies for the curve A at the temperatures T1 and T2 are respectively designated f1 and f2. The corresponding oscillator frequencies for the curve B at the temperatures T1 and T2 are respectively designated F1 and F2.

[0038] Typically T1 is 0 C. and T2 is 35 C. These temperature values are preferred but however are exemplary.

[0039] At an appropriate time e.g at an intermediate or final assembly stage of a detonator which incorporates the ASIC 10, a third frequency measurement f3 or F3 is taken at the third measured and regulated, or predetermined, temperature T3 i.e at the room temperature. T3 is typically of the order of 25 C. The measured value of the frequency of oscillation f3 or F3 is stored in the memory device 14.

[0040] FIG. 4 depicts a detonator 40 which includes the ASIC 10 in which the various frequency measurements, determined at the respective measured temperature values, are stored. Other components of the detonator which are known in the art are not illustrated nor described herein. The detonator 40 is deployed in a borehole 42 formed at a desired location on a blast site 44.

[0041] At the time the detonator 40 is placed into the borehole 42 use is made of a controller 50 which extracts from the memory unit 14 the stored frequency measurements f1, f2 and f3, or F1, F2 and F3, as the case may be. Sometime thereafter an emulsion explosive 52, typically ANFO at a temperature of about 65 C., is placed into the borehole 42 surrounding the detonator. The controller 50, shortly after placement of the explosive 52, measures the frequency of oscillation of the oscillator 16. In each case the controller 50 could access the data in the memory unit 14 using a wireless technique or via a conductor, not shown, which is connected to the memory unit. That frequency, due at least to the presence of the explosive 52 which is at an elevated level would move away from the value f3, F3 which prevails at the room temperature T3. At room temperature the RC oscillator is stable. However the effect of a temperature change on the temperature of oscillation (ie the frequency drift) is known from test data. For example depending on the normal oscillator frequency, a frequency variation of about 50 Hz can be expected if the temperature changes by abut 10 C.

[0042] If the frequency has increased relative to f3 then the frequency versus temperature relationship of the oscillator is indicated by the curve A. If the frequency has decreased relative to the frequency F3 then the frequency versus temperature relationship of the oscillator is represented by the curve B. In this example if the curve A follows a general parabolic shape, or if the curve B follows a general parabolic shape, then it is possible to make use of a curve fitting technique to determine from the frequency measurement made by the controller 50, the temperature prevailing in the borehole at the RC oscillator.

[0043] There are different ways of implementing curve fitting techniques and the reference to parabolic curves is exemplary and non-limiting. A typical representative curve shape for the RC oscillator is determined by preliminary test routines. The curve fitting exercise is carried out at any suitable time to establish the frequency versus temperature relationship for the detonator, and data on that relationship is stored in the memory unit 14. Thus the relationship can be determined once the detonator is installed or prior thereto. Irrespectively, that relationship allows for the temperature of the borehole to be assessed from the prevailing frequency measurement.

[0044] If deemed appropriate the frequency of oscillation of the oscillator can be measured more than once, or even continuously, to determine whether, over an extended time period, the temperature of the borehole is rising to an unacceptable value.

[0045] If the temperature in the borehole enters the intermediate stage shown in FIG. 2 a warning message is generated by the controller 50. An operator is then alerted, typically by means of a radio signal, or via a signal sent on a wiring harness, depending on the technology employed for the blasting system which incorporates the detonator, that appropriate remedial action must be taken as a matter of urgency.

[0046] In the preceding description use is made of the controller 50 to interrogate the memory unit 14 to obtain the stored calibrated frequency values, and then to obtain a measure of the frequency of oscillation of the oscillator after deployment of the detonator. In a variation of the invention, a similar process is followed in that the frequency of oscillation is measured by circuitry embodied in the ASIC 10 and a processing device in the ASIC, using the stored frequency values and the measured frequency value, makes a determination of the temperature in the borehole. If the temperature rise is unacceptable, the processing device transmits a signal preferably through the medium of a top box 60, or via any other technique, to a blast control centre 62, of a hot hole condition. This approach although calling for more on-board power at the detonator and for a signal transmission capability from the detonator has the benefit that the borehole temperature can be determined repeatedly or continuously.