CONTROL OF TRANSMISSION WITH ACTIVATED POWER TAKE-OFF
20250050889 ยท 2025-02-13
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60W10/30
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60W30/188
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W30/1888
PERFORMING OPERATIONS; TRANSPORTING
B60W2710/305
PERFORMING OPERATIONS; TRANSPORTING
B60K6/52
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/381
PERFORMING OPERATIONS; TRANSPORTING
B60W10/10
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60K17/28
PERFORMING OPERATIONS; TRANSPORTING
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W30/188
PERFORMING OPERATIONS; TRANSPORTING
B60W10/10
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and system for operating a powertrain that includes a transmission with two power take-off outputs and transmission output shaft is described. In one example, the powertrain is operated in a speed control mode whereby vehicle speed is controlled so that powertrain control may be simplified when a vehicle is moving and a power take-off is supplying power to an external device.
Claims
1. A powertrain, comprising: a transmission including a power take-off and an output shaft that delivers torque to vehicle wheels, where the power take-off is coupled to the output shaft via a planetary gear set; and a controller including executable instructions that cause the controller to operate the powertrain in a first speed control mode where an output shaft rotational speed is controlled via the controller in response to a vehicle that includes the powertrain traveling with rotating wheels while delivering power to the power take-off.
2. The powertrain of claim 1, further comprising operating the power take-off in a second speed control mode while operating the powertrain in the first speed control mode.
3. The powertrain of claim 2, where a first speed controller of the controller controls the output shaft rotational speed, and where a second speed controller of the controller controls a power take-off rotational speed.
4. The powertrain of claim 3, where the first speed controller controls the output shaft rotational speed to a first rotational speed, where the second speed controller controls the power take-off rotational speed to a second rotational speed, and where the second rotational speed is different than the first rotational speed.
5. The powertrain of claim 4, where the first speed controller adjusts torque of a propulsion source in response to a difference between a requested vehicle speed and an actual vehicle speed.
6. The powertrain of claim 5, where the requested vehicle speed is based on a position of a driver demand pedal.
7. The powertrain of claim 1, where a second speed controller adjusts torque of an electric machine in response to a difference between a requested power take-off speed and an actual power take-off speed.
8. A method for operating a powertrain, comprising: operating the powertrain in a speed control mode where a speed of a vehicle speed is controlled to a requested vehicle speed via a controller and in response to a power take-off supplying power to a device external to a transmission and a vehicle that includes the transmission traveling with rotating wheels.
9. The method for operating the powertrain of claim 8, where the speed control mode includes adjusting the speed of the vehicle to the requested vehicle speed while torque supplied via the powertrain is varied.
10. The method for operating the powertrain of claim 9, further comprising torque supplied via the powertrain in response to a difference between the requested vehicle speed and the vehicle speed.
11. The method for operating the powertrain of claim 10, where the controller is a proportional, integral, derivative controller.
12. The method for operating the powertrain of claim 11, further comprising operating the power take-off in a second speed control mode via a second controller.
13. The method for operating the powertrain of claim 12, where the second controller is a proportional/integral/derivative controller.
14. The method for operating the powertrain of claim 8, where operating the powertrain in the speed control mode includes adjusting a wheel torque output of the powertrain, and further comprising: confining the wheel torque output to be between a first threshold torque and a second threshold torque.
15. The method for operating the powertrain of claim 14, where the first threshold torque and the second threshold torque vary with the vehicle speed.
16. A powertrain, comprising: a transmission including a first power take-off port including a power take-off shaft that rotates at a multiple of a rotational rate of a first shaft, the first shaft coupled to a ring gear of first planetary gear set, a second shaft configured to deliver power to vehicle wheels, the second shaft coupled to carrier planetary gears of the first planetary gear set; and a second power take-off port, the second power take-off port coupled to a sun gear of the first planetary gear set, the first power take-off port and the second power take-off port not configured to be coupled to the second shaft, except via the first planetary gear set; and a controller including executable instructions that cause the controller to operate the powertrain in a speed control mode in response to a vehicle that includes the powertrain traveling with rotating wheels while delivering power to the second power take-off port.
17. The powertrain of claim 16, where the speed control mode includes controlling a vehicle speed, and further comprising: additional instructions to control the vehicle speed via vehicle speed feedback.
18. The powertrain of claim 17, further comprising additional instructions to control the vehicle speed in response to a requested vehicle speed, and where the requested vehicle speed is based on a position of a driver demand pedal.
19. The powertrain of claim 16, further comprising additional instructions to control a speed of a shaft of the second power take-off port.
20. The powertrain of claim 16, further comprising additional instructions to confine wheel torque output to be between a first threshold wheel torque and a second threshold wheel torque.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] The following description relates to systems and methods for operating a moving vehicle that includes a power take-off device to drive external loads. The vehicle may include a transmission with two power take-off ports that may be driven via an external power source or via an electric machine that is included in the transmission. The transmission may be included in a two or four wheel drive vehicle as shown in
[0016]
[0017] Electric energy storage device 16 (e.g., a traction battery or capacitor) may provide electric power to electric machines included in transmission 14. Transmission 14 may supply mechanical power to mechanically driven accessories 18 and 20. Transmission 14 may be operated via controller 15. In this example, controller 15 is configured to command electric machines (not shown), clutches (not shown), and brakes (not shown) within transmission 14. Controller 15 may switch operating modes of transmission 14 via adjusting states of clutches and brakes as indicated in
[0018] Referring now to
[0019] Turning now to
[0020] Connecting shaft 304 may be selectively coupled to electric machine 208 and sun gear 306 of third planetary gear set PT3 via closing input coupled clutch C1. Sun gear 306 of third planetary gear set PT3 is coupled to planetary gears 308. Planetary gears 308 are coupled to ring gear 310, and planetary gears 308 are supported via carrier 312. Planetary gears 308 are coupled to ring gear 318 of second planetary gear set PT2 and planetary gears 316 of first planetary gear set PT1 via carrier 312 of third planetary gear set PT3 and carrier 328 of first planetary gear set PT1. Carrier 328 of first planetary gear set PT1 is coupled to wheels 103 via transmission output shaft 130. Brake B1 may be closed to ground or couple ring gear 310 of third planetary gear set PT3 to transmission housing 399.
[0021] Second planetary gear set PT2 includes a sun gear 314 that is coupled to ring gear 310 of first planetary gear set PT1. Planetary gears 308 of second planetary gear set PT2 are coupled to sun gear 314 of planetary gear set PT2 and ring gear 318 of second planetary gear set PT2. Brake B2 may be closed to ground or couple carrier 320 of second planetary gear set PT2 to transmission housing 399.
[0022] PTO 1 is directly coupled to connecting shaft 304. Therefore, whenever connecting shaft 304 is rotating, PTO 1 output shaft 362 rotates. PTO 1 output shaft 362 may be rotated via closing clutch C0 when propulsion source 12 is rotating. PTO 1 may also be rotated via electric machine 208 by closing clutch C1. PTO 1 may rotate in any of the modes that are shown in the table of
[0023] PTO 2 may rotate and provide mechanical power to accessories 20 during three modes as indicated in
[0024] PTO 2 output shaft 342 may be rotated when clutch C1 is open, C2 is closed, and C0 is open or closed. PTO 2 output shaft 342 may also provide mechanical torque to accessories 20 when brake B1 is open, B2 is closed, C1 is open, C2 is closed and C0 is open or closed. Applying brake B2 prevents rotation of carrier 320 so that when propulsion source 12 or electric machine 208 drive the transmission output shaft 130 via connecting shaft 304, second planetary gear set PT2, and first planetary gear set PT1, PTO 2 gear 340 may rotate. Energy may flow from propulsion source 12 to connecting shaft 304 via clutch C0, connecting shaft 304 may transfer torque to ring gear 326 causing planetary gears 316 to rotate along with sun gear 322 so that carrier 328 and transmission output shaft 130 may rotate. Rotating sun gear 322 allows PTO 2 gear 340 to rotate. PTO2 output shaft 342 may rotate when clutch C2 is closed.
[0025] PTO 2 output shaft 342 may also be rotated when clutch C1 is open, C2 is closed, and C0 is open or closed. PTO 2 output shaft 342 may also provide mechanical torque to accessories 20 when brake B1 is closed, B2 is open, C1 is open, C2 is closed and C0 is open or closed. Applying brake B1 prevents rotation of ring gear 310 and sun gear 306. Energy may flow from propulsion source 12 to connecting shaft 304 via clutch C0, connecting shaft 304 may transfer torque to ring gear 326 causing planetary gears 316 to rotate along with sun gear 322 so that carrier 328 and transmission output shaft 130 may rotate. Rotating sun gear 322 allows PTO 2 gear 340 to rotate. PTO2 output shaft 342 may rotate when clutch C2 is closed.
[0026] Thus the system of
[0027] Thus, the system of
[0028] Referring now to
[0029] The vehicle speed controller 402 may receive input via a driver demand pedal 100 and a brake pedal. The driver demand pedal position and the brake pedal position are input to block 418. Block 418 converts the brake pedal position and driver demand pedal position in a requested vehicle speed. In one example, block 418 may include a function or table 419 that is referenced or indexed via driver demand pedal position and brake pedal position. The function or table outputs an empirically determined requested vehicle speed. The requested vehicle speed values may be determined via applying the driver demand pedal and brake pedal and adjusting the requested vehicle speed until vehicle performance objectives are met. The requested vehicle speed is input to block 416.
[0030] Block 416 represents a vehicle speed controller. In one example, the vehicle speed controller is a proportional/integral/derivative (PID) controller as described in
[0031] At block 414, the requested wheel torque may be constrained to be within an upper torque threshold and a lower torque threshold via a filter as shown in
[0032] Blocks 420 and 422 are optional as indicated by the dashed lines. If block 420 is present, it receives input of driver demand pedal position and brake pedal position. A table or function 421 may be referenced or indexed via driver demand pedal position and brake pedal position. The table or function 421 outputs a requested wheel torque and the requested wheel torque is input to block 422.
[0033] If block 422 is present, the powertrain 119 may be operated in torque control mode or in vehicle speed control mode. If human driver 109 requests operation of PTO 2 and the vehicle is traveling with its wheels rotating, block 422 may switch such that the filtered wheel torque output from block 414 is commanded of the powertrain 119. On the other hand, if human driver 109 is not requesting operation of PTO 2, block 422 may switch such that requested wheel torque output from block 420 is commanded of the powertrain 119. If block 422 is not present, the filtered requested vehicle speed is directly commanded of the powertrain 119. Additionally, if block 422 is not present, the vehicle may operate solely in vehicle speed control mode. Powertrain 119 may adjust torque output of one or more propulsion sources (e.g., electric machine or internal combustion engine) to generate the torque that produces the requested vehicle speed, wheel torque, and PTO speed.
[0034] In addition to vehicle speed controller 402, a speed controller 403 for PTO 2 is included to control the rotational speed of PTO 2. Human driver 109 may request a rotational speed for PTO 2 via human/machine interface 404. The human/machine interface may output a requested rotational speed for PTO 2 to block 406.
[0035] Block 406 represents a PTO rotational speed controller for PTO 2. In one example, the vehicle speed controller is a proportional/integral/derivative (PID) controller similar to the speed controller that is described in
[0036] At block 408, the requested rotational PTO 2 speed may be constrained to be within an upper torque threshold and a lower torque threshold via a filter. The output of block 408 is a filtered requested rotational PTO 2 speed and the powertrain 119 may be commanded to the filtered requested rotational PTO 2 speed. The powertrain 119 may respond to the filtered requested rotational PTO 2 speed via generating PTO 2 via a propulsion source of the powertrain 119. The rotational PTO 2 speed is fed back to block 406 where it is applied to correct the requested rotational PTO 2 speed. The filtered requested rotational PTO 2 speed is commanded of the powertrain 119. Powertrain 119 may rotate accessories 20 (e.g., a pump) at the requested rotational PTO 2 speed.
[0037] Thus, the control block diagram of
[0038] In another representation, the method of
[0039] Referring now to
[0040] Solid line 502 represents an upper torque threshold that is not to be exceeded by wheel torque when operating the powertrain with PTO 2 active and the vehicle traveling with its wheels rotating. Dashed line 504 represents a negative torque threshold with a magnitude that is not to be exceeded by wheel torque when operating the powertrain with PTO 2 active and the vehicle traveling with its wheels rotating. Thus, the allowable range for wheel torque is between threshold 502 and threshold 504. The commanded or final wheel torque may vary between the thresholds (502 and 504), but its magnitude is constrained not to be in the area that is above threshold 502 and constrained not to be in the area that is below threshold 504.
[0041] The vehicle speeds between vertical line 550 and vertical line 551 represent a range where wheel torque increases as a magnitude of negative vehicle speed (e.g., travel in reverse) decreases. The vehicle speeds between vertical line 552 and vertical line 553 represent a range where wheel torque decreases as a magnitude of positive vehicle speed (e.g., travel in a forward direction) increases.
[0042] Thus, it may be observed that for lower vehicle speeds, larger amounts of wheel torque may be generated via the powertrain in forward (positive) and reverse (negative) directions. This allows for a low requested vehicle speed (e.g., zero) via adjusting vehicle brakes while PTO 2 is active. At higher vehicle speeds, regenerative braking torque is constrained to a small value such that when actual vehicle speed is greater than the requested vehicle speed, the vehicle coasts (e.g., moves without sending powertrain torque to the wheels).
[0043] Turning now to
[0044] At summing junction 606, actual or measured vehicle speed is subtracted from a requested vehicle speed to generate a vehicle speed error. The vehicle speed error is delivered to blocks 608-612. At block 608, a proportional scalar or gain (e.g., a real number) variable K.sub.p is multiplied by the vehicle speed error (e) that is a function of time to generate a proportional component of the PID controller output. Block 608 outputs the proportional component of the PID controller to summing junction 614. At block 610, an integral scalar or gain (e.g., a real number) variable K.sub.i is multiplied by the integral of the vehicle speed error (e) to generate an integral component of the PID controller output. Block 610 outputs the integral component of the PID controller to summing junction 614. At block 612, a derivative scalar or gain (e.g., a real number) variable K.sub.d is multiplied by the derivative of vehicle speed error (e) to generate a derivative component of the PID controller output. Block 612 outputs the proportional component of the PID controller to summing junction 614. The PID control adjustment to generator torque is output from summing junction 614 to the powertrain 119 (not shown).
[0045] Note that the example control and estimation routines included herein can be used with various powertrain and/or vehicle system configurations. The control methods and routines disclosed herein may be stored as executable instructions in non-transitory memory and may be carried out by the control system including the controller in combination with the various sensors, actuators, and other engine hardware. Further, portions of the methods may be physical actions taken in the real world to change a state of a device. The specific routines described herein may represent one or more of any number of processing strategies such as event-driven, interrupt-driven, multi-tasking, multi-threading, and the like. As such, various actions, operations, and/or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Likewise, the order of processing is not necessarily required to achieve the features and advantages of the examples described herein, but is provided for case of illustration and description. One or more of the illustrated actions, operations and/or functions may be repeatedly performed depending on the particular strategy being used. Further, the described actions, operations and/or functions may graphically represent code to be programmed into non-transitory memory of the computer readable storage medium in the engine control system, where the described actions are carried out by executing the instructions in a system including the various engine hardware components in combination with the electronic controller. One or more of the method steps described herein may be omitted if desired.
[0046] It will be appreciated that the configurations and routines disclosed herein are exemplary in nature, and that these specific examples are not to be considered in a constrained sense, because numerous variations are possible. For example, the above technology can be applied to powertrains that include different types of propulsion sources including different types of electric machines and transmissions. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, and/or properties disclosed herein.
[0047] The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to an element or a first element or the equivalent thereof. Such claims may be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.