PILE WITH AN UPHEAVAL RESISTANT SLEEVE
20250052030 ยท 2025-02-13
Inventors
Cpc classification
International classification
Abstract
A pile for being driven into soil includes a shaft and a frost sleeve (upheaval resistant sleeve) surrounding the shaft. The frost sleeve (upheaval resistant sleeve) is located on the shaft between a top of the soil and a frost line. The pile further includes a grout disruption (separation) plate. The grout disruption (separation) plate is located at the frost line.
Claims
1. A pile for being driven into soil, comprising: a shaft; and a frost sleeve surrounding said shaft; said frost sleeve being located on said shaft between a top of the soil and a frost line.
2. The pile as claimed in claim 1, wherein said frost sleeve has a length equal to a distance between the top of the soil and the frost line.
3. The pile as claimed in claim 1, wherein said frost sleeve has a length greater than a distance between the top of the soil and the frost line.
4. The pile as claimed in claim 1, wherein said frost sleeve is constructed of PVC.
5. The pile as claimed in claim 1, wherein said frost sleeve is constructed of metal.
6. The pile as claimed in claim 1, further comprising grease located between said shaft and said frost sleeve.
7. The pile as claimed in claim 1, further comprising: a grout disruption plate; said grout disruption plate being located at the frost line.
8. The pile as claimed in claim 7, wherein said grout disruption plate is attached to said frost sleeve.
9. The pile as claimed in claim 7, wherein said grout disruption plate is constructed of PVC.
10. The pile as claimed in claim 7, wherein said grout disruption plate is constructed of metal.
11. A pile for being placed in a supporting medium comprising: an pile shaft; a helical blade, operatively connected to said pile shaft, having a leading edge and a trailing edge and configured to move the pile into the supporting medium; a lateral compaction protrusion, formed on said pile shaft, to create an annulus within the supporting medium, the annulus, created by said lateral compaction protrusion, having a diameter greater than a diameter of said pile shaft; and a frost sleeve surrounding said pile shaft; said frost sleeve being located on said shaft between a top of the soil and a frost line.
12. The pile as claimed in claim 11, wherein said frost sleeve has a length equal to a distance between the top of the soil and the frost line.
13. The pile as claimed in claim 11, wherein said frost sleeve has a length greater than a distance between the top of the soil and the frost line.
14. The pile as claimed in claim 11, wherein said frost sleeve is constructed of PVC.
15. The pile as claimed in claim 11, wherein said frost sleeve is constructed of metal.
16. The pile as claimed in claim 11, further comprising grease located between said pile shaft and said frost sleeve.
17. The pile as claimed in claim 11, further comprising: a grout disruption plate, said grout disruption plate being located at the frost line.
18. The pile as claimed in claim 17, wherein said grout disruption plate is attached to said frost sleeve.
19. The pile as claimed in claim 17, wherein said grout disruption plate is constructed of PVC.
20. The pile as claimed in claim 17, wherein said grout disruption plate is constructed of metal.
21. A device for preventing a grout supported pile, driven into a soil, from experiencing frost induced upheavals, comprising: a frost sleeve configured to surround a shaft of the grout supported pile and to allow movement of said cylindrical frost sleeve with respect to the shaft.
22. The device as claimed in claim 21, wherein said frost sleeve has a length equal to a distance between a top of the soil and a frost line.
23. The device as claimed in claim 21, wherein said frost sleeve has a length greater than a distance between a top of the soil and a frost line.
24. The device as claimed in claim 21, wherein said frost sleeve is constructed of PVC.
25. The device as claimed in claim 21, wherein said frost sleeve is constructed of metal.
26. The device as claimed in claim 21, further comprising grease located between said pile shaft and said frost sleeve.
27. The device as claimed in claim 21, further comprising: a grout disruption plate, said grout disruption plate being located at one end of said cylindrical frost sleeve.
28. The device as claimed in claim 27, wherein said grout disruption plate is attached to said frost sleeve.
29. The device as claimed in claim 27, wherein said grout disruption plate is constructed of PVC.
30. The device as claimed in claim 27, wherein said grout disruption plate is constructed of metal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings are only for purposes of illustrating various embodiments and are not to be construed as limiting, wherein:
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DETAILED DESCRIPTION
[0053] For a general understanding, reference is made to the drawings. In the drawings, like references have been used throughout to designate identical or equivalent elements. It is also noted that the drawings may not have been drawn to scale and that certain regions may have been purposely drawn disproportionately so that the features and concepts may be properly illustrated.
[0054] An example of a pile for providing gripping contact with a supporting medium or grout and resisting the supporting medium or grout from shearing is illustrated in
[0055] As illustrated in
[0056] It is noted that the threaded shaft 300 may be realized by including a single continuous raised helical thread (rib) on the outer surface of the shaft or a single continuous helical channel on the outer surface of the shaft. It is further noted that the threaded shaft 300 may be realized by including a plurality of non-helical parallel deformations, each non-helical parallel deformations encircling the entire outer surface of the shaft. It is additionally noted that the threaded shaft 300 may be realized by including a plurality of non-helical parallel raised rings, each raised ring encircling the entire outer surface of the shaft. It is also noted that the threaded shaft 300 may be realized by including a plurality of non-helical parallel ringed channels, each ringed channel encircling the entire outer surface of the shaft.
[0057] A non-helical parallel deformation, a non-helical parallel raised ring, and/or a non-helical parallel ringed channel, as used in describing the threaded shaft 300, form a plane, wherein the plane, formed by the non-helical parallel deformation, non-helical parallel raised ring, and/or non-helical parallel ringed channel, is orthogonal, in two dimensions, to a central axis of the threaded shaft 300. On the other hand, a helical deformation (continuous raised helical thread or continuous helical channel), as used in describing the threaded shaft 300, forms a plane, wherein the plane, formed by the helical deformation (continuous raised helical thread or continuous helical channel), is not orthogonal, in two dimension, to a central axis of the threaded shaft 300.
[0058] The leading edge 114 of helical blade 112 cuts into the soil (medium) as the pile 100 is rotated. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0059] The soil (medium) passes over helical blade 112 and thereafter past trailing edge 116. As the soil (medium) passes over helical blade 112, the soil (medium) is laterally compacted by lateral compaction elements 119 (lateral compaction elements 200 are discussed in more detail below with respect to
[0060] The uppermost portion of helical blade 112 may include a deformation structure 120 (located near the trailing edge 116) that displaces the soil (medium) to create a spiral groove in the outer wall 500 of the annulus.
[0061] After the pile 100 is driven into position, supporting medium or grout (not shown) may be introduced into the void 510 of the annulus. The supporting medium or grout can be introduced by means of gravity or pressure into the void 510 of the annulus.
[0062] Additionally, since the pile 100 may be a hollow tube, the supporting medium or grout can be introduced into the void 510 of the annulus through the hollow tube by means of gravity or pressure, wherein the pile 100 would include openings (not shown) that allows the supporting medium or grout to leave the pile and enter into the void 510 of the annulus.
[0063] The introduced supporting medium or grout surrounds the threaded shaft 300 of the pile 100. The threaded surface of the threaded shaft 300 of the pile 100 provides a gripping interface between the supporting medium or grout and the pile 100, as well as, provides an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the pile 100.
[0064] Another example of a pile for providing gripping contact with the supporting medium or grout and resisting the supporting medium or grout from shearing is illustrated in
[0065] As illustrated in
[0066] Preferably, the projections (protrusions) 410 increase the area of the skin resistance with the supporting medium or grout to resist the grout from shearing along the surface between the supporting medium or grout and the shaft 400.
[0067] A bottom section of the pile 100 includes a soil (medium) displacement head 108. Soil (medium) displacement head 108 has a helical blade 112 that has a leading edge 114 and a trailing edge 116.
[0068] The leading edge 114 of helical blade 112 cuts into the soil (medium) as the pile 100 is rotated. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0069] The soil (medium) passes over helical blade 112 and thereafter past trailing edge 116. As the soil (medium) passes over helical blade 112, the soil (medium) is laterally compacted by lateral compaction elements 119 (discussed in more detail below). The lateral compaction elements 119 create an annulus having outer wall 500 and void 510.
[0070] The uppermost portion of helical blade 112 may include a deformation structure 120 that displaces the soil (medium) to create a spiral groove in the outer wall 500 of the annulus.
[0071] After the pile 100 is driven into position, supporting medium or grout (not shown) may be introduced into the void 510 of the annulus. The supporting medium or grout can be introduced by means of gravity or pressure into the void 510 of the annulus.
[0072] Additionally, since the pile 100 may be a hollow tube, the supporting medium or grout can be introduced into the void 510 of the annulus through the hollow tube by means of gravity or pressure, wherein the pile 100 would include openings (not shown) that allows the supporting medium or grout to leave the pile and enter into the void 510 of the annulus.
[0073] The introduced supporting medium or grout surrounds the projections (protrusions) 410 of the shaft 400. The projections (protrusions) 410 of the shaft 400 provide gripping interface between the supporting medium or grout and the shaft 400, as well as, provide an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the shaft 400.
[0074] A third example of a pile for providing gripping contact with the supporting medium or grout and resisting the supporting medium or grout from shearing is illustrated in
[0075] As illustrated in
[0076] Preferably, the indentations 420 increase the area of the skin resistance with the supporting medium or grout to resist the supporting medium or grout from shearing along the surface between the supporting medium or grout and the shaft 400.
[0077] A bottom section of the pile 100 includes a soil (medium) displacement head 108. Soil (medium) displacement head 108 has a helical blade 112 that has a leading edge 114 and a trailing edge 116.
[0078] The leading edge 114 of helical blade 112 cuts into the soil (medium) as the pile 100 is rotated. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0079] The soil (medium) passes over helical blade 112 and thereafter past trailing edge 116. As the soil (medium) passes over helical blade 112, the soil (medium) is laterally compacted by lateral compaction elements 119 (discussed in more detail below). The lateral compaction elements 119 create an annulus having outer wall 500 and void 510.
[0080] The uppermost portion of helical blade 112 may include a deformation structure 120 that displaces the soil (medium) to create a spiral groove in the outer wall 500 of the annulus.
[0081] After the pile 100 is driven into position, supporting medium or grout (not shown) may be introduced into the void 510 of the annulus. The supporting medium or grout can be introduced by means of gravity or pressure into the void 510 of the annulus.
[0082] Additionally, since the pile 100 may be a hollow tube, the supporting medium or grout can be introduced into the void 510 of the annulus through the hollow tube by means of gravity or pressure, wherein the pile 100 would include openings (not shown) that allows the supporting medium or grout to leave the pile and enter into the void 510 of the annulus.
[0083] The introduced supporting medium or grout surrounds the indentations 420 of the shaft 400. The indentations 420 of the shaft 400 provide gripping interface between the supporting medium or grout and the shaft 400, as well as, provide an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the shaft 400.
[0084] A fourth example of a pile for providing gripping contact with the supporting medium or grout and resisting the supporting medium or grout from shearing is illustrated in
[0085] As illustrated in
[0086] Preferably, the projections (protrusions) 410 and the indentations 420 increase the area of the skin resistance with the supporting medium or grout to resist the supporting medium or grout from shearing along the surface between the supporting medium or grout and the shaft 400.
[0087] A bottom section of the pile 100 includes a soil (medium) displacement head 108. Soil (medium) displacement head 108 has a helical blade 112 that has a leading edge 114 and a trailing edge 116.
[0088] The leading edge 114 of helical blade 112 cuts into the soil (medium) as the pile 100 is rotated. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0089] The soil (medium) passes over helical blade 112 and thereafter past trailing edge 116. As the soil (medium) passes over helical blade 112, the soil (medium) is laterally compacted by lateral compaction elements (discussed in more detail below). The lateral compaction elements create an annulus having outer wall 500 and void 510.
[0090] The uppermost portion of helical blade 112 may include a deformation structure 120 that displaces the soil (medium) to create a spiral groove in the outer wall 500 of the annulus.
[0091] After the pile 100 is driven into position, supporting medium or grout (not shown) may be introduced into the void 510 of the annulus. The supporting medium or grout can be introduced by means of gravity or pressure into the void 510 of the annulus.
[0092] Additionally, since the pile 100 may be a hollow tube, the supporting medium or grout can be introduced into the void 510 of the annulus through the hollow tube by means of gravity or pressure, wherein the pile 100 would include openings (not shown) that allows the supporting medium or grout to leave the pile and enter into the void 510 of the annulus.
[0093] The introduced supporting medium or grout surrounds the indentations 420 and projections (protrusions) 410 of the shaft 400. The indentations 420 and projections (protrusions) 410 of the shaft 400 provide gripping interface between the supporting medium or grout and the shaft 400, as well as, provide an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the shaft 400.
[0094]
[0095] In this fashion, the soil is laterally compacted by the first lateral compaction element 200, more compacted by the second lateral compaction element 210 (enlarging the diameter of the bored hole) and even more compacted by the third lateral compaction element 220.
[0096] The helical blade 112 primarily cuts into the soil and only performs minimal soil compaction. The deformation structure 120 is disposed above the lateral compaction elements (200, 210, and 220). After the widest compaction element 220 has established an annulus with a regular diameter, deformation structure 120 cuts into the edge of the outer wall 500 of the annulus to leave a spiral pattern in the annulus's perimeter or circumference.
[0097] It is noted that, as illustrated in
[0098]
[0099] In this fashion, the soil is laterally compacted by the first lateral compaction element 200, more compacted by the second lateral compaction element 210 (enlarging the diameter of the bored hole) and even more compacted by the third lateral compaction element 220.
[0100] The helical blade 112 primarily cuts into the soil and only performs minimal soil compaction. The deformation structure 120 is disposed above the lateral compaction elements (200, 210, and 220). After the widest compaction element 200 has established an annulus with a regular diameter, deformation structure 120 cuts into the edge of the outer wall 500 of the annulus to leave a spiral pattern in the annulus's perimeter or circumference.
[0101] It is noted that, as illustrated in
[0102]
[0103] The lateral compaction element 200 near the end of the pile has a diameter less than the diameter from the lateral compaction element 220 near deformation structure 120. The lateral compaction element 210 in the middle has a diameter that is between the diameters of the other two lateral compaction elements.
[0104] In this fashion, the soil is laterally compacted by the first lateral compaction element 200, more compacted by the second lateral compaction element 210 (enlarging the diameter of the bored hole) and even more compacted by the third lateral compaction element 220.
[0105] The helical blade 112 primarily cuts into the soil and only performs minimal soil compaction. The deformation structure 120 is disposed above the lateral compaction elements (200, 210, and 220). After the widest compaction element 200 has established an annulus with a regular diameter, deformation structure 120 cuts into the edge of the outer wall 500 of the annulus to leave a spiral pattern in the annulus's perimeter or circumference.
[0106] It is noted that, as illustrated in
[0107]
[0108] The lateral compaction element 200 near the end of the pile has a diameter less than the diameter from the lateral compaction element 220 near deformation structure 120. The lateral compaction element 210 in the middle has a diameter that is between the diameters of the other two lateral compaction elements.
[0109] In this fashion, the soil is laterally compacted by the first lateral compaction element 200, more compacted by the second lateral compaction element 210 (enlarging the diameter of the bored hole) and even more compacted by the third lateral compaction element 220.
[0110] The helical blade 112 primarily cuts into the soil and only performs minimal soil compaction. The deformation structure 120 is disposed above the lateral compaction elements (200, 210, and 220). After the widest compaction element 200 has established an annulus with a regular diameter, deformation structure 120 cuts into the edge of the outer wall 500 of the annulus to leave a spiral pattern in the annulus's perimeter or circumference.
[0111] It is noted that, as illustrated in
[0112]
[0113] It is noted that the threaded shaft 300 may be realized by including a single continuous raised helical thread (rib) on the outer surface of the shaft or a single continuous helical channel on the outer surface of the shaft. It is further noted that the threaded shaft 300 may be realized by including a plurality of raised rings, each raised ring encircling the outer surface of the shaft. It is also noted that the threaded shaft 300 may be realized by including a plurality of ringed channels, each ringed channel encircling the outer surface of the shaft.
[0114] The bottom section of the pile also includes a soil (medium) loosen bit or head 600 to loosen the soil (medium) around the pile as the pile is driven therein. The soil (medium) loosen bit or head 600 includes a lateral compaction structure 700 to laterally compact the loosen soil (medium) to create an annulus with an outer wall 500 and a void 510.
[0115]
[0116] The bottom section of the pile also includes a soil (medium) loosen bit or head 600 to loosen the soil (medium) around the pile as the pile is driven therein. The soil (medium) loosen bit or head 600 includes a lateral compaction structure 700 to laterally compact the loosen soil (medium) to create an annulus with an outer wall 500 and a void 510.
[0117]
[0118] The bottom section of the pile also includes a soil (medium) loosen bit or head 600 to loosen the soil (medium) around the pile as the pile is driven therein. The soil (medium) loosen bit or head 600 includes a lateral compaction structure 700 to laterally compact the loosen soil (medium) to create an annulus with an outer wall 500 and a void 510.
[0119]
[0120] The bottom section of the pile also includes a soil (medium) loosen bit or head 600 to loosen the soil (medium) around the pile as the pile is driven therein. The soil (medium) loosen bit or head 600 includes a lateral compaction structure 700 to laterally compact the loosen soil (medium) to create an annulus with an outer wall 500 and a void 510.
[0121]
[0122] The pile 1000 includes a lateral compaction element 1500, located on the elongated, tubular pipe 1100 between the auger 1200 and the blade 1300. The lateral compaction element 1500 laterally compacts the loosen soil (medium) to form an annulus or core.
[0123] It is noted that auger 1200 provides a gripping interface between the supporting medium or grout and the shaft 1100, as well as, provide an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the shaft 1100.
[0124]
[0125] The threaded shaft 2100 provides a gripping interface between the supporting medium or grout and the threaded shaft 2100, as well as, provides an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the threaded shaft 2100.
[0126]
[0127] The leading edge of blade 3300 cuts into the soil as the pile 3000 is rotated. The pile 3000 may be equipped with a point 3600 to promote this cutting. The soil passes over blade 3300 and thereafter past trailing edge.
[0128] A non-helical parallel deformation, a non-helical parallel raised ring, and/or a non-helical parallel ringed channel, as used in describing the threaded shaft 300, form a plane, wherein the plane, formed by the non-helical parallel deformation, non-helical parallel raised ring, and/or non-helical parallel ringed channel, is orthogonal, in two dimensions, to a central axis of the threaded shaft 300.
[0129] On the other hand, a helical deformation (continuous raised helical thread or continuous helical channel), as used in describing the threaded shaft 300, forms a plane, wherein the plane, formed by the helical deformation (continuous raised helical thread or continuous helical channel), is not orthogonal, in two dimension, to a central axis of the threaded shaft 300
[0130] The threaded shaft 300 includes helical plates 1020 formed thereon. It is noted that although
[0131] The helical plates 1020 formed on the threaded shaft 300 provide resistance to prevent the supporting medium or grout from shearing along the surface between the supporting medium or grout and the threaded shaft 300. The helical plates 1020 formed on the threaded shaft 300 also provide a stronger interface (gripping) between the supporting medium or grout and the threaded shaft 300.
[0132] The leading edge 114 of helical blade 112 cuts into the soil (medium) as the pile 100 is rotated. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0133] The soil (medium) passes over helical blade 112 and thereafter past trailing edge 116. As the soil (medium) passes over helical blade 112, the soil (medium) is laterally compacted by lateral compaction elements 119 (lateral compaction elements 200 are discussed in more detail below with respect to
[0134] The uppermost portion of helical blade 112 may include a deformation structure 120 (located near the trailing edge 116) that displaces the soil (medium) to create a spiral groove in the outer wall 500 of the annulus.
[0135] After the pile 100 is driven into position, supporting medium or grout (not shown) may be introduced into the void 510 of the annulus. The supporting medium or grout can be introduced by means of gravity or pressure into the void 510 of the annulus.
[0136] Additionally, since the pile 100 may be a hollow tube, the supporting medium or grout can be introduced into the void 510 of the annulus through the hollow tube by means of gravity or pressure, wherein the pile 100 would include openings (not shown) that allows the supporting medium or grout to leave the pile and enter into the void 510 of the annulus.
[0137] The introduced supporting medium or grout surrounds the threaded shaft 300 of the pile 100. The threaded surface of the threaded shaft 300 of the pile 100 provides a gripping interface between the supporting medium or grout and the pile 100, as well as, provides an interface that resists the supporting medium or grout from shearing along the surface between the supporting medium or grout and the pile 100.
[0138]
[0139] The leading edge of helical blade 4300 cuts into the soil (medium) 4200 as the pile 4000 is rotated. The pile 4000 may be equipped with a point 4600 to promote this cutting. The soil (medium) 4200 passes over the helical blade 4300 and thereafter past trailing edge.
[0140] As illustrated in
[0141] The annulus 4400 may be a column formed by a lateral compaction element (not shown), as described above. Moreover, the annulus 4400 may be a deformed column formed by a lateral compaction element (not shown) and a deformation structure (not shown), as described above.
[0142] The pile 4000 further includes a frost sleeve (upheaval resistant sleeve) 4500 that surrounds shaft 4100. The frost sleeve (upheaval resistant sleeve) 4500 may be constructed of PVC, plastic, or metal. The frost sleeve (upheaval resistant sleeve) 4500 is separate from the shaft 4100. In a preferred embodiment, the inside of the frost sleeve (upheaval resistant sleeve) 4500 is covered with grease to make the installation of the frost sleeve (upheaval resistant sleeve) 4500 easier as well as provide a seal between the shaft 4100 and the frost sleeve (upheaval resistant sleeve) 4500.
[0143] The frost sleeve (upheaval resistant sleeve) 4500 is configured to provide resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium). The pulling or forcing upwardly of the pile 4000 is due to upheaval forces in the surrounding soil (medium), usually triggered by freezing temperatures or frost.
[0144] The length of the frost sleeve (upheaval resistant sleeve) 4500 may be any length to provide the resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium). More specifically, the length of the frost sleeve (upheaval resistant sleeve) 4500 may be long enough to cover the distance between a top of a soil (soil line) and the depth of the frost (frost line) for the area, the depth of the frost being the minimum depth in the area where one would bury a water line to avoid freezing pipes.
[0145] In one preferred embodiment, the length of the frost sleeve (upheaval resistant sleeve) 4500 is such that the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below or at the frost line 4250 to the top 4225 of the soil (medium) 4100.
[0146] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 between the frost line 4250 and the top 4225 of the soil (medium) 4200.
[0147] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below the frost line 4250 and to below the top 4225 of the soil (medium) 4200.
[0148] The pile 4000 of
[0149]
[0150] The leading edge 114 of helical blade 112 cuts into the soil (medium) 4200 as the pile is rotated into the soil (medium) 4200 at such contact point. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0151] The soil (medium) 4200 passes over helical blade 112 and thereafter past trailing edge 116. The auger grouted pile 5000 includes a lateral compaction member 115 to compact the soil (medium) 4200 and create an annulus 4400. The uppermost portion of helical blade 112 includes an optional deformation structure 120 that displaces the soil (medium) 4200 to create irregularities in the annulus 4400 formed by the lateral compaction element 115.
[0152] As illustrated in
[0153] The annulus 4400 may be a column formed by the lateral compaction element 115. Moreover, the annulus 4400 may be a deformed column formed by a lateral compaction element 115 and a deformation structure 120.
[0154] The pile 5000 further includes a frost sleeve (upheaval resistant sleeve) 4500 that surrounds shaft 4100. The frost sleeve (upheaval resistant sleeve) 4500 may be constructed of PVC, plastic, or metal. The frost sleeve (upheaval resistant sleeve) 4500 is separate from the shaft 4100. In a preferred embodiment, the inside of the frost sleeve (upheaval resistant sleeve) 4500 is covered with grease to make the installation of the frost sleeve (upheaval resistant sleeve) 4500 easier as well as provide a seal between the shaft 4100 and the frost sleeve (upheaval resistant sleeve) 4500.
[0155] The frost sleeve (upheaval resistant sleeve) 4500 is configured to provide resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium). The pulling or forcing upwardly of the pile 4000 is due to upheaval forces in the surrounding soil (medium), usually triggered by freezing temperatures or frost.
[0156] The length of the frost sleeve (upheaval resistant sleeve) 4500 may be any length to provide the resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium).
[0157] In one preferred embodiment, the length of the frost sleeve (upheaval resistant sleeve) 4500 is such that the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below or at the frost line 4250 to the top 4225 of the soil (medium) 4100.
[0158] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 between the frost line 4250 and the top 4225 of the soil (medium) 4200.
[0159] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below the frost line 4250 and to below the top 4225 of the soil (medium) 4200.
[0160] The pile 5000 of
[0161]
[0162] The leading edge of helical blade 4300 cuts into the soil (medium) 4200 as the pile 4000 is rotated. The pile 4000 may be equipped with a point 4600 to promote this cutting. The soil (medium) 4200 passes over the helical blade 4300 and thereafter past trailing edge.
[0163] As illustrated in
[0164] The annulus 4400 may be a column formed by a lateral compaction element (not shown), as described above. Moreover, the annulus 4400 may be a deformed column formed by a lateral compaction element (not shown) and a deformation structure (not shown), as described above.
[0165] The pile 4000 further includes a frost sleeve (upheaval resistant sleeve) 4500 that surrounds shaft 4100. The frost sleeve (upheaval resistant sleeve) 4500 may be constructed of PVC, plastic, or metal. The frost sleeve (upheaval resistant sleeve) 4500 is separate from the shaft 4100. In a preferred embodiment, the inside of the frost sleeve (upheaval resistant sleeve) 4500 is covered with grease to make the installation of the frost sleeve (upheaval resistant sleeve) 4500 easier as well as provide a seal between the shaft 4100 and the frost sleeve (upheaval resistant sleeve) 4500.
[0166] The frost sleeve (upheaval resistant sleeve) 4500 is configured to provide resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium). The pulling or forcing upwardly of the pile 4000 is due to upheaval forces in the surrounding soil (medium), usually triggered by freezing temperatures or frost.
[0167] The length of the frost sleeve (upheaval resistant sleeve) 4500 may be any length to provide the resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium).
[0168] In one preferred embodiment, the length of the frost sleeve (upheaval resistant sleeve) 4500 is such that the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below or at the frost line 4250 to the top 4225 of the soil (medium) 4100.
[0169] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 between the frost line 4250 and the top 4225 of the soil (medium) 4200.
[0170] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below the frost line 4250 and to below the top 4225 of the soil (medium) 4200.
[0171] The pile 4000 further includes a grout disrupting plate 4700 which is located right below the frost sleeve (upheaval resistant sleeve) 4500. The grout disrupting plate 4700 may be constructed of PVC, plastic, or metal. In one embodiment, the grout disrupting plate 4700 may be attached to the frost sleeve (upheaval resistant sleeve) 4500. Alternatively, the grout disrupting plate 4700 is not attached to the frost sleeve (upheaval resistant sleeve) 4500.
[0172] The grout disrupting plate 4700 creates a disruption in the grout 4450 such that during time of frost upheaval, the grout 4450 above the grout disrupting plate 4700 (above the frost line 4250) will separate from the grout 4450 below the grout disrupting plate 4700 (below the frost line 4250), thereby leaving the grout 4450 below the grout disrupting plate 4700 (below the frost line 4250) intact to provide lateral support for the pile 4000. The grout 4450 above the grout disrupting plate 4700 (above the frost line 4250) still provide some lateral support for the pile 4000, but the main lateral support will be provided by the undisturbed grout 4450 below the grout disrupting plate 4700 (below the frost line 4250).
[0173] The pile 4000 of
[0174]
[0175] The leading edge 114 of helical blade 112 cuts into the soil (medium) 4200 as the pile is rotated into the soil (medium) 4200 at such contact point. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0176] The soil (medium) 4200 passes over helical blade 112 and thereafter past trailing edge 116. The auger grouted pile 5000 includes a lateral compaction member 115 to compact the soil (medium) 4200 and create an annulus 4400. The uppermost portion of helical blade 112 includes an optional deformation structure 120 that displaces the soil (medium) 4200 to create irregularities in the annulus 4400 formed by the lateral compaction element 115.
[0177] As illustrated in
[0178] The annulus 4400 may be a column formed by the lateral compaction element 115. Moreover, the annulus 4400 may be a deformed column formed by a lateral compaction element 115 and a deformation structure 120.
[0179] The pile 5000 further includes a frost sleeve (upheaval resistant sleeve) 4500 that surrounds shaft 4100. The frost sleeve (upheaval resistant sleeve) 4500 may be constructed of PVC, plastic, or metal. The frost sleeve (upheaval resistant sleeve) 4500 is separate from the shaft 4100. In a preferred embodiment, the inside of the frost sleeve (upheaval resistant sleeve) 4500 is covered with grease to make the installation of the frost sleeve (upheaval resistant sleeve) 4500 easier as well as provide a seal between the shaft 4100 and the frost sleeve (upheaval resistant sleeve) 4500.
[0180] The frost sleeve (upheaval resistant sleeve) 4500 is configured to provide resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium). The pulling or forcing upwardly of the pile 4000 is due to upheaval forces in the surrounding soil (medium), usually triggered by freezing temperatures or frost.
[0181] The length of the frost sleeve (upheaval resistant sleeve) 4500 may be any length to provide the resistance against the pile 4000 being pulled or forced upwardly out of the surrounding soil (medium).
[0182] In one preferred embodiment, the length of the frost sleeve (upheaval resistant sleeve) 4500 is such that the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below or at the frost line 4250 to the top 4225 of the soil (medium) 4100.
[0183] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 between the frost line 4250 and the top 4225 of the soil (medium) 4200.
[0184] In another preferred embodiment, the frost sleeve (upheaval resistant sleeve) 4500 covers the shaft 4100 from below the frost line 4250 and to below the top 4225 of the soil (medium) 4200.
[0185] The pile 5000 further includes a grout disrupting plate 4700 which is located right below the frost sleeve (upheaval resistant sleeve) 4500. The grout disrupting plate 4700 may be constructed of PVC, plastic, or metal. In one embodiment, the grout disrupting plate 4700 may be attached to the frost sleeve (upheaval resistant sleeve) 4500. Alternatively, the grout disrupting plate 4700 is not attached to the frost sleeve (upheaval resistant sleeve) 4500.
[0186] The grout disrupting plate 4700 creates a disruption in the grout 4450 such that during time of frost upheaval, the grout 4450 above the grout disrupting plate 4700 (above the frost line 4250) will separate from the grout 4450 below the grout disrupting plate 4700 (below the frost line 4250), thereby leaving the grout 4450 below the grout disrupting plate 4700 (below the frost line 4250) intact to provide lateral support for the pile 5000. The grout 4450 above the grout disrupting plate 4700 (above the frost line 4250) still provide some lateral support for the pile 5000, but the main lateral support will be provided by the undisturbed grout 4450 below the grout disrupting plate 4700 (below the frost line 4250).
[0187] The pile 5000 of
[0188]
[0189] The leading edge of helical blade 4300 cuts into the soil (medium) 4200 as the pile 4000 is rotated. The pile 4000 may be equipped with a point 4600 to promote this cutting. The soil (medium) 4200 passes over the helical blade 4300 and thereafter past trailing edge.
[0190] As illustrated in
[0191] The annulus 4400 may be a column formed by a lateral compaction element (not shown), as described above. Moreover, the annulus 4400 may be a deformed column formed by a lateral compaction element (not shown) and a deformation structure (not shown), as described above.
[0192] The pile 4000 further includes a grout disruption (separation) plate 4700 which is located right below frost sleeve (upheaval resistant sleeve) 4500. The grout disruption (separation) plate 4700 may be constructed of PVC, plastic, or metal. In one embodiment, the grout disruption (separation) plate 4700 may be attached to the pile 4000. Alternatively, the grout disruption (separation) plate 4700 is not attached to the pile 4000.
[0193] The grout disrupting plate 4700 creates a disruption in the grout 4450 such that during time of frost upheaval, the grout 4450 above the grout disruption (separation) plate 4700 (above the frost line 4250) will separate from the grout 4450 below the grout disruption (separation) plate 4700 (below the frost line 4250), thereby leaving the grout 4450 below the grout disruption (separation) plate 4700 (below the frost line 4250) intact to provide lateral support for the pile 4000. The grout 4450 above the grout disruption (separation) plate 4700 (above the frost line 4250) still provide some lateral support for the pile 4000, but the main lateral support will be provided by the undisturbed grout 4450 below the grout disruption (separation) plate 4700 (below the frost line 4250).
[0194] The pile 4000 of
[0195]
[0196] The leading edge 114 of helical blade 112 cuts into the soil (medium) 4200 as the pile is rotated into the soil (medium) 4200 at such contact point. The soil (medium) displacement head 108 may be equipped with a point 118 to promote this cutting.
[0197] The soil (medium) 4200 passes over helical blade 112 and thereafter past trailing edge 116. The auger grouted pile 5000 includes a lateral compaction member 115 to compact the soil (medium) 4200 and create an annulus 4400. The uppermost portion of helical blade 112 includes an optional deformation structure 120 that displaces the soil (medium) 4200 to create irregularities in the annulus 4400 formed by the lateral compaction element 115.
[0198] As illustrated in
[0199] The annulus 4400 may be a column formed by the lateral compaction element 115. Moreover, the annulus 4400 may be a deformed column formed by a lateral compaction element 115 and a deformation structure 120.
[0200] The pile 5000 further includes a grout disruption (separation) plate 4700 which is located right below the frost sleeve (upheaval resistant sleeve) 4500. The grout disruption (separation) plate 4700 is not attached to the pile 5000.
[0201] The grout disruption (separation) plate 4700 creates a disruption in the grout 4450 such that during time of frost upheaval, the grout 4450 above the grout disrupting plate 4700 (above the frost line 4250) will separate from the grout 4450 below the grout disrupting plate 4700 (below the frost line 4250), thereby leaving the grout 4450 below the grout disruption (separation) plate 4700 (below the frost line 4250) intact to provide lateral support for the pile 5000. The grout 4450 above the grout disruption (separation) plate 4700 (above the frost line 4250) still provide some lateral support for the pile 5000, but the main lateral support will be provided by the undisturbed grout 4450 below the grout disruption (separation) plate 4700 (below the frost line 4250).
[0202] The pile 5000 of
[0203]
[0204]
[0205]
[0206]
[0207] In the various embodiments described above, the shaft may be a solid bar, a solid pipe, a hollow bar, or a hollow pipe. Moreover, in the various embodiments described above, the shaft may be round, rectangular, or square.
[0208] In the various embodiments described above, the supporting medium may be grout.
[0209] In the various embodiments described above, the embodiments are applicable to a displacement pile and/or a helical pile.
[0210] A pile includes a shaft and a soil displacement head, operatively connected to a first end of the shaft, having a helical blade with a leading edge and a trailing edge; the shaft having deformations formed thereon to provide a gripping interface between a supporting medium or grout and the pile.
[0211] The deformations may be threads. The threads may be formed on the entire length of the shaft.
[0212] The deformations may be a plurality of projections (protrusions) projecting away from the shaft. The deformations may be a plurality of indentations projecting into the shaft. The deformations may be a plurality of indentations projecting into the shaft and a plurality of projections (protrusions) projecting away from the shaft.
[0213] The pile may include a lateral compaction element, located within the helical blade to laterally compact a medium, as the pile is driven into the medium, to create an annulus in the medium. The pile may include a deformation structure disposed above the lateral compaction element to create a spiral deformation in an outer wall of the annulus.
[0214] A pile for being driven into soil comprises a shaft and a frost sleeve surrounding the shaft; the frost sleeve being located on the shaft between a top of the soil and a frost line.
[0215] The frost sleeve may have a length equal to a distance between the top of the soil and the frost line. The frost sleeve may have a length greater than a distance between the top of the soil and the frost line.
[0216] The frost sleeve may be constructed of PVC. The frost sleeve may be constructed of metal.
[0217] The pile may further comprise grease located between the shaft and the frost sleeve.
[0218] The pile may further comprise a grout disruption plate; the grout disruption plate being located at the frost line.
[0219] The grout disruption plate may be attached to the frost sleeve.
[0220] The grout disruption plate may be constructed of PVC. The grout disruption plate may be constructed of metal.
[0221] A pile for being placed in a supporting medium comprises an pile shaft; a helical blade, operatively connected to the pile shaft, having a leading edge and a trailing edge and configured to move the pile into the supporting medium; a lateral compaction protrusion, formed on the pile shaft, to create an annulus within the supporting medium, the annulus, created by the lateral compaction protrusion, having a diameter greater than a diameter of the pile shaft; and a frost sleeve surrounding the pile shaft; the frost sleeve being located on the shaft between a top of the soil and a frost line.
[0222] The frost sleeve may have a length equal to a distance between the top of the soil and the frost line. The frost sleeve may have a length greater than a distance between the top of the soil and the frost line.
[0223] The frost sleeve may be constructed of PVC. The frost sleeve may be constructed of metal.
[0224] The pile may further comprise grease located between the shaft and the frost sleeve.
[0225] The pile may further comprise a grout disruption plate; the grout disruption plate being located at the frost line.
[0226] The grout disruption plate may be attached to the frost sleeve.
[0227] The grout disruption plate may be constructed of PVC. The grout disruption plate may be constructed of metal.
[0228] A device for preventing a grout supported pile, driven into a soil, from experiencing frost induced upheavals, comprises a frost sleeve configured to surround a shaft of the grout supported pile and to allow movement of the cylindrical frost sleeve with respect to the shaft.
[0229] The frost sleeve may have a length equal to a distance between the top of the soil and the frost line. The frost sleeve may have a length greater than a distance between the top of the soil and the frost line.
[0230] The frost sleeve may be constructed of PVC. The frost sleeve may be constructed of metal.
[0231] The pile may further comprise grease located between the shaft and the frost sleeve.
[0232] The pile may further comprise a grout disruption plate, the grout disruption plate being located at the frost line.
[0233] The grout disruption plate may be attached to the frost sleeve.
[0234] The grout disruption plate may be constructed of PVC. The grout disruption plate may be constructed of metal.
[0235] It will be appreciated that several of the above-disclosed embodiments and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also, various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the above description.