ALLOY FILAMENT AND SIMPLE YARN BLENDING EQUIPMENT AND PROCESS

Abstract

The present disclosure discloses alloy filament and simple yarn blending equipment and a process, and belongs to the technical field of textiles. The equipment comprises a machine head, a machine body, a machine tail, and a computer control box arranged on one side of the machine head; and an upper roller, a first covering spindle, a second covering spindle, a heat setting box, a lower roller, and a winding device are sequentially arranged in the machine body from top to bottom. The equipment is technically modified through the solution to achieve completion of the procedures such as covering, twisting, spooling and the like of the yarn on one piece of equipment, the yarn is integrally formed, the process is the first in China, and is equivalent to a chip in the spinning industry, the labor as well as time and energy are saved, and economic efficiency is greatly improved.

Claims

1. Alloy filament and simple yarn blending equipment and process, the equipment comprising a machine head (1), a machine body (2), a machine tail (3), and a computer control box (4) arranged at one side of the machine head (1), wherein an upper roller (5), a first covering spindle (6), a second covering spindle (7), a heat setting box (8), a lower roller (9), and a winding device (10) are sequentially arranged in the machine body (2) from top to bottom; a waste gas treatment exhaust fan (11) is arranged at the top of the machine head (1), and a waste gas exhaust duct (12) is communicated between the heat setting box (8) and the waste gas treatment exhaust fan (11). an alloy filament break alarm (13) corresponding to an alloy filament and a covered yarn break alarm (14) corresponding to a covered yarn are arranged in the machine body (2).

2. The alloy filament and simple yarn blending equipment and process according to claim 1, wherein the process comprises the following steps: one, material preparation: preparing raw materials of a simple yarn; two, fore-spinning: making the raw materials of the simple yarn into a well-formed drawn sliver in the fore-spinning stage, and regularly putting the drawn sliver in a spinning machine in a coiled manner; three, post-spinning: enabling the drawn silver to form into spun yarn with a certain twist and strength in the post-spinning stage, winding the spun yarn on a bobbin to serve as a covered yarn for standby application; four, selecting an alloy filament, and uniformly winding the alloy filament on a bobbin for standby application; five, placing two reels of covering threads on the first covering spindle (6) and the second covering spindle (7), feeding the alloy filament and the covering threads into the upper roller (5), pulling the alloy filament and the covering threads by the lower roller (9), taking the alloy filament as a core wire, covering and twisting the alloy filament by using the covering threads, wherein breaking conditions of the alloy filament and the covered yarn are monitored in real time by the alloy filament break alarm (13) and the covered yarn break alarm (14), and an alarm is given when the breaking occurs, thus reminding workers to handle timely; and six, conducting heat setting through a heat setting box (8) on the blending equipment after covering is completed, and finally winding through a winding device (10).

3. The alloy filament and simple yarn blending equipment and process according to claim 2, wherein the fore-spinning stage comprises the following steps: (1) compressing: extruding the raw materials by an extruder to facilitate mixing; (2) impurity removal: removing most impurities, defects, and fibrils unsuitable for spinning from the raw materials, (3) lap forming of the yarns; (4) combing; and (5) drawing; wherein the post-spinning stage comprises the following steps: (1) roving: drafting and twisting a drawn sliver combined by drawing to enable the sliver to have a certain strength, thus facilitate winding of the rove and unwinding of the sliver on a spinning frame; (2) spinning: drafting and attenuating the rove to the required fineness, and twisting to form spun yarn with a certain twist and strength, and winding the spun yarn on the bobbin.

4. The alloy filament and simple yarn blending equipment and process according to claim 3, wherein the drawing comprises the following steps: a, combining 6-8 cotton slivers to improve the length unevenness of the cotton slivers; b, elongating and attenuating the cotton slivers to a specified weight, and further improving the straightening parallelism degree of the fibers; c, mixing the cotton slivers on a drawing frame; and d, making coiled silvers into well-formed drawn slivers, and regularly putting the drawn slivers in a spinning machine in a coiled manner.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] FIG. 1 is a structure diagram of blending equipment of the present disclosure;

[0037] FIG. 2 is a partial stereogram of FIG. 1 of the present disclosure.

[0038] Reference numerals in the drawings:

[0039] 1—machine head, 2—machine body, 3—machine tail, 4—computer control box, S—upper roller, 6—first covering spindle, 7—second covering spindle, 8—heat setting box, 9—lower roller, 10—winding device, 11—waste gas treatment exhaust fan, 12—waste gas exhaust duct, 13—alloy filament break alarm, 14—covered yarn break alarm.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0040] The technical solutions in the embodiments of the present disclosure are clearly and completely descried below with reference to the accompanying drawings in the embodiments of the present disclosure.

[0041] Please referring to FIGS. 1 to 2, alloy filament and simple yarn blending equipment and process are provided, the equipment comprises a machine head 1, a machine body 2, a machine tail 3, and a computer control box 4 arranged at one side of the machine head 1, wherein an upper roller 5, a first covering spindle 6, a second covering spindle 7, a heat setting box 8, a lower roller 9, and a winding device 10 are sequentially arranged in the machine body 2 from top to bottom.

[0042] Wherein a waste gas treatment exhaust fan 11 is arranged at the top of the machine head 1, and a waste gas exhaust pipeline 12 is communicated between the heat setting box 8 and the waste gas treatment exhaust fan 11.

[0043] In addition, an alloy filament break alarm 13 and a covered yarn break alarm 14 are arranged in the machine body 2 for break alarming of the alloy filament or the covered yarn.

[0044] The alloy filament and the simple yarn blending process provided by the solution comprise the following steps:

[0045] one, material preparation: preparing raw materials of a simple yarn;

[0046] two, fore-spinning: making raw materials of the simple yarn into a well-formed drawn sliver in the fore-spinning stage, and regularly putting the drawn sliver in a spinning machine in a coiled manner;

[0047] three, post-spinning: enabling the drawn silver to form into spun yarn with a certain twist and strength in the post-spinning stage, and winding the spun yarn on a bobbin to serve as a covered yarn for standby application;

[0048] four, selecting an alloy filament, and uniformly winding the alloy filament on the bobbin for standby application;

[0049] five, placing two reels of covering threads on the first covering spindle 6 and the second covering spindle 7, feeding the alloy filament and the covering threads into the upper roller 5, pulling the alloy filament and the covering threads through the lower roller 9, taking the alloy filament as a core wire, covering and twisting the alloy filament by using the covering threads, wherein the breaking condition of the alloy filament and the covered yarn is monitored in real time by the alloy filament break alarm 13 and the covered yarn break alarm 14, and an alarm is given when the breaking occurs, thus reminding workers to handle timely; and

[0050] six, conducting heat setting through a heat setting box 8 on the blending equipment after covering is completed, and finally winding through a winding device 10.

[0051] Specifically, the fore-spinning stage comprises the following steps:

[0052] (1) compressing: extruding the raw materials by an extruder to facilitate mixing;

[0053] (2) removing impurities: removing most impurities, defects, and fibrils unsuitable for spinning from the raw materials,

[0054] (3) lap forming of the yarn;

[0055] (4) combing;

[0056] and (5) drawing.

[0057] Further, the drawing comprises the following steps:

[0058] a, combining 6-8 cotton slivers to improve the length unevenness of the cotton slivers;

[0059] b, elongating and attenuating the cotton slivers to a specified weight, and further improving the straightening parallelism degree of the fibers;

[0060] c, mixing the cotton slivers on a drawing frame;

[0061] and d, making coiled silvers into well-formed drawn slivers, and regularly putting the drawn slivers in a spinning machine in a coiled manner.

[0062] Specifically, the post-spinning stage comprises the following steps:

[0063] (1) roving: drafting and twisting a drawn sliver combined by drawing to enable the sliver to have a certain strength, thus facilitate winding of the rove and unwinding of the sliver on a spinning frame;

[0064] (2) spinning: drafting and attenuating the rove to the required fineness, and twisting to form spun yarn with a certain twist and strength, and winding the spun yarn on the bobbin.

[0065] The technical solution has the effects that:

[0066] the overall integration density is high, labor and energy are saved, physical drafting is adopted in the production process, pollution discharge and smoking are both avoided, the environment is completely protected, and the national development trend of energy conservation and emission reduction is responded; and the yarn spun by the solution can effectively resist coronavirus, H3N2 virus, poliovirus, H1N1 virus, enterovirus 71 type, Escherichia coli, Staphylococcus aureus, Klebsiella pneumoniae, and Candida albicans.

[0067] The above is only a preferred specific embodiment of the present disclosure; however, the scope of protection of the present disclosure is not limited thereto. Equivalent replacements or changes made by any person skilled in the art of the present disclosure, within the technical scope disclosed by the present invention, based on the technical solutions of the present disclosure improved concept thereof shall be encompassed in the scope of protection of the present disclosure.