Drive arrangement of Maltese cross type and solar tracker having such an arrangement
20230126440 · 2023-04-27
Inventors
- Emilie CHARTIER (AIX EN PROVENCE, FR)
- Jérémy AMAR (LES MILES, FR)
- Morgan PRINTEMPS (CIOTAT, FR)
- Ludovic QUEVILLIER (AUBAGNE, FR)
- Aymeric RICHARD (VENELLES, FR)
- Lucas GILLET (SAINT ZACHARIE, FR)
- Emile SOULIE (MEYRAGUES, FR)
Cpc classification
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S2025/018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2030/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02S20/30
ELECTRICITY
F24S30/425
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2030/134
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2025/804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A drive arrangement has a rotary driveshaft (1) bearing a drive finger (10) parallel and offset in the radial direction in relation to the axis of rotation and a locking device (11) offset radially with respect to the finger (10). The drive arrangement also has a coupling unit with a device in the shape of an arc which bears the drive or locking recesses disposed in alteration so as to enable relative rotation/prevent rotation between the unit and the driveshaft (1) when the finger (10) engages in one of the drive/locking recesses. The locking device (11) and the finger (10) are offset along the axis of rotation, and the coupling device has a part bearing the locking recesses and a part bearing the drive recesses, the two parts being positioned parallel and offset along the axis of rotation so as to be able to interact with the locking device (11) or the finger (10), respectively.
Claims
1. A drive arrangement of Maltese cross type, comprising: on the one hand, a driveshaft providing drive along an axis of rotation, said driveshaft bearing, at a first end, a drive finger extending parallel and offset in the radial direction in relation to said axis of rotation and a locking device offset in the radial direction with respect to the drive finger; and, on the other hand, a coupling unit having a coupling device in the shape of an arc, the coupling device bearing drive recesses and locking recesses disposed in alternation in the circumferential direction of the arc shape, said drive arrangement enabling relative rotation between the coupling unit and the driveshaft when the drive finger engages in one of the drive recesses, and prevention of the relative rotation when the locking device is engaged in one of the locking recesses, wherein the locking device and the drive finger are offset in the longitudinal direction of the axis of rotation and in that the coupling device has a first part in the shape of an arc bearing locking recesses and a second part in the shape of an arc bearing drive recesses, the first part and the second part in the shape of an arc being positioned parallel and being offset in the longitudinal direction of the axis of rotation so as to be able to interact with the locking device and the drive finger, respectively.
2. The drive arrangement according to claim 1, wherein the drive finger has a substantially cylindrical shape with two diametrically opposite flat portions, and is mounted so as to be able to freely rotate about its axis.
3. The drive arrangement according to claim 1, wherein the drive finger is mounted on a disc fixed coaxially with said end of the driveshaft.
4. Drive arrangement according to claim 1, wherein the locking device is a half-cylinder coaxial with the driveshaft.
5. A solar tracker comprising: a movable device able to pivot about a pivot axis, and at least one first arch which rotates conjointly with the movable device and extends in a plane perpendicular to the pivot axis; a first drive arrangement of Maltese cross type according to claim 1, associated with the first arch and positioned in such a way that the axis of rotation of the driveshaft of the first drive arrangement is colinear with the pivot axis of the movable device and in that driving the driveshaft in rotation causes either the first arch and the movable device to pivot about said pivot axis, or the first arch and the movable device to be locked, depending on the positions of the locking device and the drive finger relative to the locking recesses and to the drive recesses, respectively; and a motorized drive system configured to drive the rotation of the driveshaft of the first drive arrangement.
6. The solar tracker according to claim 5, having: a second arch which is located in a plane parallel to the first arch and rotates conjointly with the movable device; and a second drive arrangement of said Maltese cross type associated with the second arch. a second drive arrangement of Maltese cross type, associated with the second arch
7. The solar tracker according to claim 6, wherein said motorized drive system is configured to simultaneously drive the rotation of the driveshafts of the first drive arrangement associated with the first arch and the second drive arrangement associated with the second arch.
8. The solar tracker according to claim 7, wherein the motorized drive system comprises: a single motor placed between the first arch and the second arch; a transmission shaft which is coupled to the motor and extends longitudinally along the pivot axis at least as far as the first arch and the second arch; and a coupling system associated with each of the first and second arches and configured to transmit a rotational movement of the transmission shaft simultaneously to the driveshafts of the first drive arrangement associated with the first arch and the second drive arrangement associated with the second arch.
9. The solar tracker according to claim 5, wherein: the first arch bears the coupling unit of the first drive arrangement, the first part in the shape of an arc and the second part in the shape of an arc being fixed to said first arch, following the profile of the first arch, and the axis of rotation of the driveshaft of the first drive arrangement is fixed with respect to a ground support structure of the solar tracker and extends parallel to the pivot axis of the movable device.
10. The solar tracker according to claim 5, moreover having a first cradle for guiding the rotation of the first arch, which is fixed in the upper portion of a first ground support structure and on which the first arch rests, and wherein: the driveshaft of the first drive arrangement is mounted so as to be able to freely rotate on a lateral surface of the first arch so as to extend parallel to the pivot axis of the movable device, and the coupling unit of the first drive arrangement is borne by the first rotation-guiding cradle.
11. The solar tracker according to claim 10, wherein the first rotation-guiding cradle comprises a vertical sidewall located facing the lateral surface of the first arch, the first part in the shape of an arc and the second part in the shape of an arc of the coupling unit being fixed to a corresponding arc-shaped profile in the upper portion of the vertical sidewall.
12. The solar tracker according to claim 8, having: a second cradle for guiding the rotation of the second arch, which is fixed in the upper portion of a second ground support structure and on which the second arch rests.
13. The solar tracker according to claim 12, wherein the movable device has a support structure in the form of a rigid lattice extending longitudinally along the pivot axis and to which is fixed a plurality of solar panels in one and the same plane, the support structure in the form of a rigid lattice being fixed solely to the ends of the first arch and the second arch such that said first and second arches constitute two single supports for said structure in the form of a rigid lattice.
14. The solar tracker according to claim 13, wherein: the single motor is fixed to the support structure in the form of a rigid lattice, the transmission shaft is mounted so as to be able to freely rotate on the support structure in the form of a rigid lattice, above the first drive arrangement associated with the first arch and the second drive arrangement associated with the second arch; and the coupling system associated with each of the first and second arches has a first sprocket which rotates conjointly with the transmission shaft, a second sprocket which rotates conjointly with the driveshaft of the first or the second drive arrangement and is mounted coaxially upstream of the corresponding locking device, and a transmission chain between the first sprocket and the second sprocket.
15. The solar tracker according to claim 12, wherein each of the first and second arches also bears at least one additional driveshaft identical to the driveshaft of the first and second drive arrangements, which additional driveshaft is mounted so as to be able to freely rotate on the lateral surface of the first or the second arch, respectively, so as to extend parallel to the pivot axis of the movable device, the additional driveshaft being able to interact with the drive recesses and the locking recesses of the coupling unit of the first or the second drive arrangement.
16. The solar tracker according to claim 15, wherein the coupling system associated with each of the first and second arches has a third sprocket which rotates conjointly with the corresponding additional driveshaft and is mounted coaxially upstream of the corresponding locking device, said third sprocket being able to be driven in rotation at the same time as the second sprocket via said transmission chain.
17. The solar tracker according to claim 15, wherein the driveshaft of the first or the second drive arrangement and said additional driveshaft are positioned symmetrically on the lateral surface of the first or second arch, respectively, such that there is a single position or range of positions of the first arch and the second arch in which the drive finger of the driveshaft of the first or the second drive arrangement, on the one hand, and the drive finger of the additional driveshaft, on the other hand, are engaged at the same time in two locking recesses located at two ends of the first part in the shape of an arc.
18. The solar tracker according to claim 17, wherein said single position or range of positions includes a position in which the plane containing the solar panels is substantially horizontal.
19. The solar tracker according to claim 17, wherein, outside of said single position or range of positions, only one driveshaft from among the driveshaft of the first or the second drive arrangements and said additional driveshaft can be engaged in any one of the drive recesses or the locking recesses except for the two locking recesses located at two ends of the first part in the shape of an arc.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0041] The following description of the appended drawings, which are given by way of non-limiting examples, will make it easy to understand what the invention consists of and how it can be achieved. In the appended figures:
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DESCRIPTION OF EMBODIMENTS
[0049] In the figures, and provided they are not disposed differently, identical elements will bear the same reference signs.
[0050] The components of a drive arrangement of Maltese cross type according to one possible embodiment of the invention are shown in
[0053] The drive finger 10 extends along an axis (YY′) parallel to the axis of rotation (XX′), and is offset in the radial direction of the axis of rotation (XX′) and the locking device 11 is also offset in the radial direction with respect to the drive finger 10. The coupling device 20 in the shape of an arc is positioned in a plane perpendicular to the axis of rotation (XX′) such that the drive arrangement conventionally enables relative rotation between the coupling unit 2 and the driveshaft 1 when the drive finger 10 engages in one of the drive recesses 21, and prevention of the relative rotation when the locking device 11 is engaged in one of the locking recesses 22. In other words, a continuous rotational movement of the driveshaft 1 is transformed into a relative rotation in steps, the number of steps being defined by the number of drive recesses 21 in which the drive finger 10 can be engaged in succession.
[0054] However, by contrast to a conventional Maltese cross, and in accordance with the invention, the locking device 11 and the drive finger 10 are offset in the longitudinal direction of the axis of rotation (XX′), and the drive device 20 has a first part 23 in the shape of an arc bearing the locking recesses 22 and a second part 24 in the shape of an arc bearing the drive recesses 21, the first part 23 and the second part 24 in the form of an arc being positioned parallel and being offset in the longitudinal direction of the axis of rotation (XX′) so as to be able to interact with the locking device 11 and the drive finger 10, respectively. The locking function, on the one hand, and the drive function, on the other hand, of the Maltese cross arrangement according to the invention are thus advantageously separated, by contrast to a conventional Maltese cross, thereby making it possible to better distribute the forces. Moreover, the first part 23 and the second part 24 are more robust since each of them bears less recesses.
[0055] The first part 23 and/or the second part 24 may each be made in one piece. As a variant, the first part 23 and/or the second part 24 may consist of multiple arc portions placed end to end. In all cases, these parts are preferably fixed by any means, for example by the screw systems shown in
[0056] In the non-limiting embodiment shown in the figures, the locking device 11 is a half-cylinder coaxial with the driveshaft 1. Thus, the planar portion of the half-cylinder is flush with the axis of rotation (XX′), whereas the semicylindrical surface extends radially from the axis (XX′). The drive finger 10 is mounted on a disc 12 which itself is fixed coaxially with the end of the driveshaft 1. In the non-limiting embodiment shown in
[0057] The kinematics of the drive arrangement according to the invention when the driveshaft 1 revolves by 360 degrees about its axis of rotation (XX′) is illustrated schematically in the views (a) to (d) of
[0062] The kinematics of views (a) to (d) is reproduced as long as the driveshaft 1 revolves, with a phase during which a relative rotational movement takes place between the driveshaft 1 and the coupling unit 2 (views (b) and (c) of
[0063] In the non-limiting embodiment shown in the figures, the toothed parts 23 and 24 in the shape of an arc bearing the recesses, whether locking recesses 22 or drive recesses 21, in this case have concave profiles for reasons which will become more clearly apparent later on. Of course, another embodiment of a drive arrangement may also use parts with convex shapes, without departing from the principle of the invention.
[0064] Furthermore, the drive recesses 21 are all identical and the locking recesses 22 are also all identical. The dimensions of the arc-shaped profiles and the drive recesses 21 and locking recesses 22 are moreover determined as a function of the total rotational angle desired for the relative rotation between the coupling unit 2 and the driveshaft 1, when the driveshaft passes through the parts 23 and 24 in the shape of an arc over their entire length, and of the desired angular pitch. By way of example, it is possible to provide a total rotational angle of 110 degrees with pitches of 1.6 degrees by providing 34 successive drive recesses 21.
[0065] In an embodiment which is particularly advantageous for reasons that will become apparent later on, provision is made for there to be a number of locking recesses 22 which is greater by one than the number of drive recesses 21 such that, irrespective of the direction of rotation of the driveshaft, when the driveshaft passes through the parts 23 and 24 in the shape of an arc over their entire length, it interacts with a locking recess 22 at the start and at the end.
[0066] In all the views (a) to (d), and because the drive finger 10 is mounted so as to be able to freely rotate about its own axis (YY′), at least one of the opposite flat portions 10a and 10b of the drive finger is always in contact with the arc-shaped profile bearing the drive recesses 21. This advantageously makes it possible to increase the contact surface area between the drive finger 10 and the profile bearing the drive recesses 21 with respect to a cylindrical and fixed drive finger, thus limiting the mechanical stresses on the part 24 bearing the drive recesses 21. Furthermore, the upper portion of the teeth of the part 21 is preferably in the shape of a semicircle, this advantageously making it possible to guide the rotation of the finger 10 when it passes from the position illustrated in view (a) to the position illustrated in view (b), by ensuring that the finger 10 is in the correct position when it enters the drive recess 21 and does not run the risk of becoming locked.
[0067] To drive the rotation of the driveshaft about its axis (XX′), it is possible to provide a direct coupling by connecting a transmission shaft of a drive motor (these are not shown) in alignment on the end 13 of the driveshaft 1 opposite to that bearing the drive finger 10.
[0068] As a variant, as will be described below in a particular application, it is possible to provide an indirect coupling with a driveshaft of a drive motor (these are not shown in
[0069] The drive arrangement in accordance with the invention may be used for numerous applications. By way of non-limiting example, it is possible to envisage the implementation of a movable tracker comprising: [0070] a movable device able to pivot about a pivot axis and at least one first arch which rotates conjointly with the movable device and extends in a plane perpendicular to the pivot axis; [0071] at least one drive arrangement of Maltese cross type in accordance with the present invention, associated with the first arch; and [0072] a motorized drive system configured to drive the rotation of the driveshaft of the first drive arrangement.
[0073] The drive arrangement of Maltese cross type described in relation to
[0074] In a first possible disposition, the driveshaft 1 may be mounted on a fixed structure and the coupling unit 2 may be fixed to a movable device intended to pivot about a pivot axis, such that the rotational movement of the driveshaft causes the coupling unit 2 and the movable device to rotate in steps about its pivot axis. For example, in the case of the solar tracker above, it is possible to provide an embodiment in which: [0075] the first arch bears the coupling unit 2 of the drive arrangement, the first part 23 in the shape of an arc and the second part 24 in the shape of an arc being fixed to the first arch, following its profile, and [0076] the axis of rotation (XX′) of the driveshaft 1 is fixed with respect to a ground support structure of the solar tracker (for example mounted so as to be able to freely rotate on a support structure) and extends parallel to the pivot axis of the movable device.
[0077] By contrast, in a second possible disposition, the driveshaft 1 may be mounted so as to be able to freely rotate on the movable device and the coupling unit 2 is fixed to the fixed structure, such that the rotational movement of the driveshaft drives the rotation in steps of the movable device about its pivot axis each time. Thus, in another embodiment of the solar tracker, it is possible to provide for the solar tracker to be equipped with a first cradle for guiding the rotation of the first arch, which is fixed in the upper portion of a ground support and on which the first arch rests, and to dispose the drive arrangement such that: [0078] its driveshaft 1 is mounted so as to be able to freely rotate on a lateral surface of the first arch in such a way as to extend parallel to the pivot axis of the movable device, and [0079] its coupling unit 2 is borne by the rotation-guiding cradle.
[0080] For example, the guide cradle may have a vertical sidewall located facing the lateral surface of the first arch bearing the driveshaft 1, and the first part 23 in the shape of an arc and the second part 24 in the shape of an arc of the coupling unit 2 may be fixed to a corresponding arc-shaped profile in the upper portion of this vertical sidewall.
[0081] In all cases, it is possible to provide moreover that the solar tracker has multiple arches, with a drive arrangement in accordance with the invention associated with each arch. In this case, the drive arrangements associated with two consecutive arches are preferably mirrored with respect to one another. Moreover, the motorized drive system is preferably configured to simultaneously drive the rotation of the driveshafts of the drive arrangement associated with the arches, and has for example a single motor placed between two consecutive arches, a transmission shaft extending longitudinally along the pivot axis between all of the arches, and a coupling system associated with each arch and configured to transmit a rotational movement of the transmission shaft to the driveshaft of the corresponding drive arrangement.
[0082] A particularly advantageous embodiment of a solar tracker 3 utilizing drive arrangements of Maltese cross type in accordance with the invention will now be described with reference to
[0083] As can be seen in
[0089] An enlarged detail of the first arch 31a and the first guide cradle 32a is shown in
[0090] The drive arrangements are placed in accordance with the second possible disposition described above, with their driveshaft 1 borne by their respective arch 31a or 31b, and their coupling unit 2 fixed to their respective guide cradle 32a or 32b. Thus, for each guide cradle 32a, 32b, the vertical wall 25 of the first or the second drive arrangement described in
[0091] Furthermore, in this case the movable device 30 has a support structure in the form of a rigid lattice which extends longitudinally along the pivot axis (preferably corresponding to a North/South axis in the field) and to which is fixed a plurality of solar panels 34 (see
[0092] The support structure in the form of a rigid lattice preferably comprises [0093] three longitudinal members extending parallel along the pivot axis, namely two upper longitudinal members 35 (only one of which can be seen in
[0096] With preference, among the crossmembers connecting the two upper longitudinal members, the two crossmembers are placed in relation to the two arches 31a, 31b so as to define the diameter thereof.
[0097] The solar tracker 3 moreover comprises a motorized drive system configured to simultaneously drive the rotation of the driveshafts 1 of the first and second drive arrangements, borne by their respective arch 31a or 31b. Advantageously, this motorized drive system comprises a single motor 40 fixed to the support structure in the form of a rigid lattice, for example in this case to the lower longitudinal member 36: the motor 40 is placed between the first arch 31a and the second arch 31b, preferably equidistant from each of the arches.
[0098] The motorized drive system moreover has a transmission shaft 41 which is coupled to the motor and extends longitudinally along the pivot axis at least as far as the first arch 31a and the second arch 31b. The transmission shaft 41 is mounted so as to be able to freely rotate on the support structure in the form of a rigid lattice, above the first drive arrangement associated with the first arch 31a and the second drive arrangement associated with the second arch 31b. In the example, the transmission shaft 41 is mounted so as to be able to freely rotate on the lower longitudinal member 36 via support parts 42, a lower end of which is fixed to the lower longitudinal member 36. A plurality of support parts 42 may be used in the case of a solar tracker of large size in order to avoid subjecting the transmission shaft 41 to bending.
[0099] The motorized drive system lastly has a coupling system associated with each of the first and second arches and configured to transmit a rotational movement of the transmission shaft 41 simultaneously to the driveshafts of the first drive arrangement associated with the first arch 31a and the second drive arrangement associated with the second arch 31b.
[0100] In the non-limiting example shown in the figures, each coupling system has a first sprocket 43 which rotates conjointly with the transmission shaft 41, a second sprocket 14 which rotates conjointly with the driveshaft 1 of the first or the second drive arrangement and is mounted coaxially upstream of the corresponding locking device 11 (in accordance with
[0101] Furthermore, each of the first and second arches 31a, 31b moreover bears an additional driveshaft 1′ identical to the driveshaft 1 of the first and second drive arrangements, mounted so as to be able to freely rotate on the lateral surface of the first or second arch, respectively, so as to extend parallel to the pivot axis of the movable device 30. The additional driveshaft 1′ is thus able to interact with the drive recesses and the locking recesses of the coupling unit 2 of the first or the second drive arrangement.
[0102] Each coupling system has a third sprocket which rotates conjointly with the corresponding additional driveshaft and is mounted coaxially upstream of the corresponding locking device. The third sprocket is not visible in
[0103] For each of the arches, the driveshaft 1 and the additional driveshaft 1′ are preferably positioned symmetrically on the lateral surface of the corresponding arch 31a or 31b, such that there is a single position or range of positions of the corresponding arch in which the drive finger 10, on the one hand, and the drive finger 10′ of the additional driveshaft, on the other hand, are engaged simultaneously in two locking recesses located at two ends of the first part 23 in the shape of an arc. The single position, which is particularly visible in
[0104] Outside this single position corresponding to a secured position, and irrespective of the direction of rotation of the motor 40, only one driveshaft from among the driveshaft 1 of the first or the second drive arrangement and the additional driveshaft 1′ can be engaged in any one of the drive recesses or locking recesses except for the two locking recesses located at two ends of the first part 23 in the shape of an arc. This can be deduced notably from the situation shown in
[0105] The dimensions of the parts in the shape of an arc bearing the locking recesses and the drive recesses on the two guide cradles 32a and 32b, and the number of drive recesses, are preferably adapted to enable the movable device 30 to pivot through an angular range of for example −55° to +55°, or even beyond that. This angular range of 110° is rendered possible for movable trackers of large size (the arches of which typically have a diameter of approximately 1 metre and are spaced apart by approximately 20 metres) only by virtue of the use of two driveshafts 1 and 1′. More specifically, the solar tracker 3 can pivot rightwards by an angle that changes in steps from 0° to +55° by virtue of the additional driveshaft 1′ which passes through the parts bearing the recesses over their entire length, while it can pivot leftwards by an angle that changes in steps from 0° to −55° by virtue of the driveshaft 1 which passes through these same parts. In a variant which is not shown, it is possible to provide that each arch bears multiple additional driveshafts 1′ that are able to interact with the drive recesses and the locking recesses of the coupling unit 2 of the first or the second drive arrangement. This can thus make it possible to reduce the size of the parts 23 and 24, and/or to increase the angular range through which the solar tracker can pivot.
[0106] It should be noted that, in
REFERENCES IN THE FIGURES
[0107] Drive arrangement: [0108] 1 driveshaft [0109] 10 drive finger [0110] 10a, 10b flat portions [0111] 11 locking device [0112] 12 disc [0113] 13 end of the driveshaft [0114] 14 sprocket [0115] 2 coupling unit [0116] 20 coupling device [0117] 21 drive recesses [0118] 22 locking recesses [0119] 23 first part in the shape of an arc [0120] 24 second part in the shape of an arc [0121] 25 wall [0122] 3 solar tracker [0123] 30 movable device [0124] 31a first arch [0125] 31b second arch [0126] 32a first rotation-guiding cradle [0127] 32b second rotation-guiding cradle [0128] 33a first ground support structure [0129] 33b second ground support structure [0130] 34 solar panel [0131] 35 upper longitudinal members [0132] 36 lower longitudinal member [0133] 37 crossmembers [0134] 38 tie rods
Motorized drive system: [0135] 40 drive motor [0136] 41 transmission shaft [0137] 42 support part [0138] 43 first sprocket [0139] 44 transmission chain