VALVE ASSEMBLY FOR BLOWING OR DRAW-BLOWING BOTTLES MADE OF POLYMER MATERIAL
20230131697 · 2023-04-27
Inventors
Cpc classification
B29C49/4289
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/7832
PERFORMING OPERATIONS; TRANSPORTING
F16K31/0624
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K27/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B29C49/42
PERFORMING OPERATIONS; TRANSPORTING
F16K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention relates to a valve assembly for blowing or draw-blowing preforms made of polymer material, applicable to a machine suitable to transform said preforms into bottles or containers.
In particular, the invention relates to a valve assembly (1) comprising a control block (2) and a blowing block (3), in which the blowing block (3) comprises an outer body (50) having a longitudinal axis, inside which a blowing cylinder ending at the bottom with a nozzle (58) suitable to be coupled with the neck of a container (C), is slidingly accommodated, and wherein the control block (2) receives pressurized air from at least one pressurized air source and sends it to said blowing block (3) according to a predetermined pressure profile dependent on the selected blowing cycle, in which the control block (2) comprises a plurality of valves for dispensing pressurized air at different pressures, and an air exhaust valve, characterized in that said valves are driven by pressurized air at a pressure between 15 and 40 bar.
Claims
1. A valve assembly (1) comprising a control block (2) and a blowing block (3), wherein the blowing block (3) comprises an outer body (50) having a longitudinal axis (D), inside which a blowing cylinder (51) ending at the bottom with a nozzle (58) suitable to be coupled with the neck of a container (C), is slidingly accommodated, and wherein the control block (2) receives pressurized air from at least one pressurized air source and sends it to said blowing block (3) according to a predetermined pressure profile dependent on the selected blowing cycle, wherein the control block (2) comprises a plurality of valves (11a, 11b, 11c) for dispensing pressurized air at different pressures, and an air exhaust valve (39), characterized in that said valves (11a, 11b, 11c, 39) are driven by pressurized air at a pressure (P2) between 15 and 40 bar.
2. The valve assembly (1) according to claim 1, wherein the control block (2) comprises a first conduit (12a) for pressurized air at a first pressure (P1), a second conduit (12b) for pressurized air at a second pressure (P2) which is greater than the first pressure (P1), and a third conduit (12c) for pressurized recovery air at a third pressure (Px) which varies in the range which is greater than or equal to said first pressure (P1) and less than or equal to said second pressure (P2), wherein said first, second and third conduits (12a, 12b, 12c) are intercepted by a first, second and third dispensing valve (11a, 11b, 11c) of pressurized air, respectively, at said first, second and third pressure (P1, P2, Px), and wherein said dispensing valves (11a, 11b, 11c) are connected to a transverse conduit (21) which in turn comprises a connection opening (22) to the blowing block (3).
3. The valve assembly (1) according to claim 2, wherein said first, second and third dispensing valves (11a, 11b, 11c) and said exhaust valve (39) are placed perpendicularly to said first, second and third pressurized air inlet conduits (12a, 12b, 12c), respectively, and to said transverse conduit (21), and wherein each of said dispensing (11a, 11b, 11c) and exhaust (39) valves comprises: an H-shaped piston (17) comprising a stem (19′″), a first head (19′), and a second head (19″), wherein said heads (19′, 19″) have a greater diameter than the stem (19′″); a complementary seat (20) in which the piston (17) slides, said complementary seat (20) having a middle portion (20′″), a first expansion chamber (20′) at the first head (19′) of the piston (17) and a second expansion chamber (20″) at the second head (19″) of the piston (17), in which: i) both the first head (19′) and the second head (19″) comprise respective outer surfaces (25′, 25″) and respective shoulders (24′, 24″), the shoulders (24′, 24″) being configured to be coupled with the respective abutment surfaces (23′, 23″) of said expansion chambers (20′, 20″), ii) a gap (26) is arranged between the middle portion (20′″) of the seat (20) and the stem (19′″) of the piston (17), in the section connecting the first expansion chamber (20′) to the transverse conduit (21), iii) the outer surface (25′) of the first head (19′) of the pistons (17) is star-shaped and comprises a plurality of chamfers (28) which create micro channels along a side surface (29) of the first head (19′), said micro channels being configured to allow the passage of pressurized air through the gap (26).
4. The valve assembly (1) according to claim 2, wherein a first branch conduit (16), which is T-shaped and comprises a first portion (16′) perpendicular to the second conduit (12b) and a second portion (16″) which extends along a transverse direction with respect to said first, second and third conduits (12a, 12b, 12c) and which lies on a plane parallel to the plane on which the axes (A, B, C) of said first, second and third conduits (12a, 12b, 12c) lie, starts from the second conduit (12b) for the pressurized air at the second pressure (P2), and wherein the following starts from said second portion (16″) of the first branch conduit (16): a second branch conduit (37a) which extends perpendicularly to the plane in which the first branch conduit (16) lies; a first driving channel (30c) intercepted by a first solenoid control valve (32c); a second driving channel (33) intercepted by a second solenoid control valve (34), and wherein a third branch conduit (37b) which extends on a plane parallel to the first branch conduit (16) starts from the second branch conduit (37a), wherein a third and fourth driving channels (30a, 30b) intercepted by a third and fourth solenoid control valve (32a, 32b), respectively, perpendicularly start from said third branch conduit (37b) in the same plane parallel to the first branch conduit (16).
5. The valve assembly (1) according to claim 4, wherein the first, third and fourth solenoid control valves (32c, 32a, 32b) drive the third, first and second dispensing valves (11c, 11a, 11b), respectively, by means of respective outlet channels (31a, 31b, 31c) which start from said solenoid control valves (32a, 32b, 32c) and which lead into the upper part of the second expansion chamber (20″) of the respective dispensing valves (11a, 11b, 11c).
6. The valve assembly (1) according to claim 4, wherein the second driving channel (33) intercepted by the second solenoid control valve (34) is connected downstream of the latter to a counter-pressure chamber (102) of a mold (100).
7. The valve assembly (1) according to claim 3, wherein the exhaust valve (39) is connected downstream to an air exhaust device (42) and wherein a fifth driving channel (38) of said air exhaust valve (39) starts from the second conduit (12b) of pressurized air at said second pressure (P2), wherein said exhaust valve (39) is mounted in reverse position with respect to the dispensing valves (11a, 11b, 11c) so that the outer surface (25′) of the first head (19′) faces upwards, wherein the fifth channel (38) is intercepted by a respective solenoid control valve (40) and continues downstream of said solenoid valve (40) in an outlet channel (41) which leads into the second expansion chamber (20″) of the seat (20), in intermediate position between said abutment surface (23″) and said shoulder (24″).
8. The valve assembly (1) according to claim 4, wherein the outer body (50) of the blowing block (3) comprises an opening (52) which is put into flow connection with the opening (22) of the control block (2) from which the pressurized air is dispensed, an inner surface (50′) of the outer body (50) further comprising an upper recess (53) and a lower recess (54) so as to form an upper annular chamber (55) and a lower annular chamber (56) with an outer surface (51′) of the blowing cylinder (51), and wherein the blowing cylinder (51) is hollow and comprises a longitudinal channel (57) which opens outwards at the nozzle (58), there being arranged, between an inner surface (51″) and the outer surface (51′) of the blowing cylinder (51), a plurality of radial channels (59) which connect the outside of the blowing cylinder (51) with the longitudinal channel (57) and which extend along a downwards tilting direction from the outer surface (51′) to the inner surface (51″), and wherein said second branch conduit (37a) of the control block (2) is connected to a conduit (37c) of the blowing block (3), which in turn is connected to two solenoid control valves (60′, 60″) of the blowing block (3), which are configured to send pressurized air at said second pressure (P2) alternately to the upper annular chamber (55) or to the lower annular chamber (56), so that when the pressurized air is introduced into the upper annular chamber (55), the blowing cylinder (51) slides downwards up to engaging the neck of a preform, and simultaneously the opening (52) of the outer body (50) from which the pressurized air is introduced aligns with the radial channels (59) of the blowing cylinder (51); when instead the pressurized air is introduced into the lower annular chamber (56), the blowing cylinder (51) slides upwards so as to disengage from the neck of the container and discontinue the blowing air flow.
9. The valve assembly (1) according to claim 2, wherein said first and second conduits (12a, 12b) are pneumatically connected to a pressurized air manifold (8) comprising a first chamber (9a) for supplying pressurized air at said first pressure (P1) and a second chamber (9b) for supplying pressurized air at said second pressure (P2), and wherein said third conduit (12c) is connected to a storage tank (10) of pressurized air at said third pressure (Px).
10. The valve assembly (1) according to claim 2, wherein the first conduit (12a) is intercepted by a flow regulator (13) of said pressurized air at said first pressure (P1).
11. The valve assembly (1) according to claim 2, wherein said first and second conduits (12a, 12b) are intercepted upstream of said dispensing valves (11a, 11b) by respective unidirectional valves (14, 15) configured to prevent the pressurized air at said first and second pressures (P1, P2) from returning towards the manifold (8).
12. A machine for blowing or draw-blowing containers, comprising a plurality of molds (100), a valve assembly (1) according to claim 1 being mounted on each mold (100), said machine comprising at least one pressurized air manifold (8) comprising a first chamber (9a) for supplying pressurized air at said first pressure (P1) and a second chamber (9b) for supplying pressurized air at said second pressure (P2), and at least one storage tank (10) of pressurized air at said third pressure (Px).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0054]
[0055] The control block 2 serves the function of receiving pressurized air from one or more pressurized air sources, and sending said pressurized air to the blowing block 3 with a predetermined pressure profile.
[0056] The blowing block 3 receives said pressurized air with said predetermined pressure profile from the control block 2 and introduces said pressurized air into a heated preform inside a mold 100 for forming a container by means of blowing or draw-blowing.
[0057] The predetermined pressure profile may vary according to the container to be made, and generally comprises: [0058] a first step, or pre-blowing step, at a first pressure P1; [0059] a second step, or blowing step, at a second pressure P2 which is greater than or equal to P1; [0060] a third step, or exhausting step of the overpressure.
[0061] The first pressure P1 generally is between 4 and 15 bar, while the second pressure P2 generally is between 15 and 40 bar.
[0062]
[0063] The control block 2 comprises a body 4 in which the passages for the pressurized air are obtained. Body 4 comprises a first inlet opening 5a of pressurized air, a second inlet opening 5b of pressurized air and a third inlet-outlet opening 5c of pressurized air, which in the embodiment in the drawings, is placed between the first and the second inlet openings 5a, 5b.
[0064] The openings 5a, 5b, 5c comprise respective sleeves 6a, 6b, 6c for the connection with the pipes for the passage of pressurized air. In particular, with reference to
[0065] More specifically: [0066] the first pipe 7a connects said first inlet opening 5a with said first supply chamber 9a; [0067] the second pipe 7b connects said second inlet opening 5b with said second supply chamber 9b; [0068] the third pipe 7c connects said third inlet-outlet opening 5c with the storage tank 10 for storing pressurized air at a pressure Px between P1 and P2.
[0069] The pressurized air manifold 8 in turn is connected to one or more pressurized air sources (not shown).
[0070] The storage tank 10 is toroidal-shaped in the embodiment in the drawings and encloses manifold 8 within its circumference, but it could have a different shape and position in other embodiments.
[0071] Returning to the description of the control block 2, the first inlet opening 5a of pressurized air, dedicated to the pre-blowing step, preferably has a smaller gap than the second and third openings 5b, 5c.
[0072] The first inlet opening 5a is connected downstream to a first dispensing valve 11a of pressurized air at said first pressure P1 by means of a first conduit 12a in body 4. Conduit 12a is intercepted by a flow regulator 13 and a unidirectional valve 14, which prevents the pressurized air dispensed with said pressure P1 from returning towards the inlet opening 5a.
[0073] The flow regulator 13 comprises a body 13′ ending with a threaded portion 13″ at the inner end thereof, said threaded portion 13″ being coupled to a complementary threaded seat obtained in body 4 of the control block 2. Body 13′ of the flow regulator 13 has a hole or groove 13′″ which allows regulating the gap for the passage of pressurized air in conduit 12a by means of screwing or unscrewing body 13″. Thereby, the correct flow of pressurized air for the pre-blowing, which depends on the features of the container to be made, may be prepared at the beginning of the blowing or draw-blowing procedure.
[0074] The second inlet opening 5b is connected downstream to a second dispensing valve 11b of pressurized air at said second pressure P2 by means of a second conduit 12b in body 4. Conduit 12b also is intercepted by a unidirectional valve 15, which prevents the pressurized air dispensed with said pressure P2 from returning towards the inlet opening 5b.
[0075] The third inlet opening 5c is connected downstream to a third dispensing valve 11c of pressurized air at said third pressure Px by means of a third conduit 12c in body 4. Conduit 12c is not intercepted by a unidirectional valve because the pressurized air must circulate in both directions, as indicated by the double arrow in
[0076] As shown, for example, in
[0077] As shown in
[0078] Both the first head 19′ and the second head 19″ comprise respective outer surfaces 25′, 25″ and respective shoulders 24′, 24″. The shoulders 24′, 24″ are configured to be coupled with respective abutment surfaces 23′, 23″ of said expansion chambers 20′, 20″.
[0079] Stem 19′″ and the second head 19″ of piston 17 further comprise gaskets 27, for example, O-rings, for sealing the pressurized air.
[0080] As better shown in
[0081] When, as shown, for example, in
[0082] With reference now to
[0083] The following start from the second portion 16″ of the first branch conduit 16: [0084] a second branch conduit 37a which extends perpendicularly to the plane in which the first conduit 16 lies; [0085] a first driving channel 30c intercepted by a first solenoid control valve 32c; [0086] a second driving channel 33 intercepted by a second solenoid control valve 34.
[0087] With reference to
[0088] The first, third and fourth solenoid control valves 32c, 32a, 32b drive the third, first and second dispensing valves 11c, 11a, 11b, respectively. In this regard, said solenoid control valves 32a, 32b, 32c start from respective outlet channels 31a, 31b, 31c which lead into the upper part of the second expansion chamber 20″ of the respective dispensing valves 11a, 11b, 11c, that is into the upper chambers shown in
[0089] The second driving channel 33 intercepted by the second solenoid control valve 34 is connected downstream of the latter to a counter-pressure chamber 102, shown in
[0090] As shown in
[0091] The exhaust valve 39, shown in
[0092] The fifth driving channel 38 is intercepted by a respective solenoid control valve 40 and continues downstream of said solenoid valve 40 in an outlet channel 41 (
[0093] The exhaust valve 39 is connected downstream to an air exhaust device 42.
[0094] The blowing block 3, shown in
[0095] The outer body 50 comprises an opening 52 which, when the valve assembly 1 is assembled, is put into flow connection with opening 22 of the control block 2 from which the pressurized air is dispensed. The inner surface 50′ of the outer body 50 further comprises an upper recess 53 and a lower recess 54 so as to form, with the outer surface 51′ of the blowing cylinder 51, an upper annular chamber 55 and a lower annular chamber 56 which are kept airtight at the passage of air by virtue of appropriate gaskets 60, such as, for example, O-rings.
[0096] The blowing cylinder 51 slides along axis D and at the bottom comprises a nozzle 58 suitable to engage with the neck of a container C (shown with a dashed line in
[0097] The second branch conduit 37a of the control block 2 described above is connected to a conduit 37c of the blowing block 3, which in turn is connected to two solenoid control valves 60′, 60″ of the blowing block 3, which control the sending of the pressurized air at said second pressure P2 alternately to the upper annular chamber 55 or to the lower annular chamber 56 of the blowing block 3. When the pressurized air is introduced into the upper annular chamber 55, the blowing cylinder 51 slides downwards so as to engage the neck C of the preform. Simultaneously, opening 52 of the outer body 50 from which pressurized air is introduced aligns with the radial channels 59 of the blowing cylinder 51, thus allowing the container to be blown. When instead the pressurized air is introduced into the lower annular chamber 56, the blowing cylinder 51 slides upwards so as to disengage from neck C of the container and discontinue the blowing air flow.
[0098] With reference to
[0099] Each half-mold 100′, 100″ comprises a mold-support 104 and a mold element 105, which outer surface 105′, together with the outer surface 105′ of the other half-mold, forms the forming cavity of the container. A gap constituting the counter-pressure chamber 102 is arranged between mold-support 104 and mold element 105. Said counter-pressure chamber 102 is connected by means of the openings 106, 106′ and suitable pipes to the fourth channel 33 of the control block 2 so that the pressurized air passing through such a conduit imparts a sufficient counter-pressure on the mold element 105 as to counteract the blowing pressure, and thus avoid the partial opening of mold 100.
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[0101] The dispensing valves 11a, 11b, 11c and the exhaust valve 39 are in closing condition when the pressurized air originating from the first, second and third conduits 12a, 12b, 12c is introduced into the respective first expansion chambers 20′ and when the pressurized air originating from the sixth channel 38, and therefore from the outlet channel 41, is introduced into the second expansion chamber 20″. Vice versa, the dispensing valves 11a, 11b, 11c are in opening condition when the pressurized air is introduced into the respective second expansion chambers 20″ through the outlet channels 31a, 31b, 31c. Similarly, the exhaust valve 39 is in opening condition when the introduction of pressurized air into the second expansion chamber 20″ is discontinued and therefore when the pressurized air originating from the transverse conduit 21 passes through the grooves of the first head 19′ and from there, into the first expansion chamber 19′.
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[0106] The operating sequence of the valves 11a, 11b, 11c, 39, implemented by means of the respective solenoid control valves 32a, 32b, 32c, 40 controlled by a control unit, can be programmed and is determined by the type of blowing cycle required.
[0107] One advantage of the valve assembly 1 of the invention with respect to the known devices is that the branch from conduit 12b of pressurized air at a high pressure (pressure P2) is used without any reduction in pressure for driving all the dispensing 11a, 11b, 11c and exhaust 39 valves. This allows having increased thrust on the pistons 17, which therefore may have a thrust surface 25′, 25″ with a smaller width. Therefore, there will be a smaller air volume, a reduced dead volume of air in the valve, reduced dimensions of the valves themselves, and increased reactivity of the valve following the implementation of the solenoid valves.
[0108] Another advantage lies in the fact that the same pressurized air at pressure P2 is directly sent to the counter-pressure chamber 102, with the sole interposition of the solenoid control valve 34.
[0109] It is apparent that only some particular embodiments of the present invention have been described, to which those skilled in the art will be able to make all changes required to adapt it to particular applications, without departing from the scope of protection of the present invention.