Bin for a rubbish collection vehicle with improved compaction
09662849 · 2017-05-30
Assignee
Inventors
- Frédéric Le Palud (Vitrolles, FR)
- Philippe Quarteroni (Lancon de Provence, FR)
- Christian Reverdy (La Ciotat, FR)
Cpc classification
B65F3/207
PERFORMING OPERATIONS; TRANSPORTING
B65F3/201
PERFORMING OPERATIONS; TRANSPORTING
B65F3/00
PERFORMING OPERATIONS; TRANSPORTING
B65F3/046
PERFORMING OPERATIONS; TRANSPORTING
B65F2003/006
PERFORMING OPERATIONS; TRANSPORTING
B65F3/208
PERFORMING OPERATIONS; TRANSPORTING
B30B9/3046
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B9/30
PERFORMING OPERATIONS; TRANSPORTING
B65F3/04
PERFORMING OPERATIONS; TRANSPORTING
B65F3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for compacting rubbish, including a frame having a front wall, a carrier to be moved in a forwards-backwards direction relative to the frame, an upper scoop pivotably mounted on the carrier about a first horizontal axis and having an upper face for milling rubbish, and a lower scoop pivotably mounted on the upper scoop about a second horizontal axis, and having a lower milling face rubbish. The upper and lower scoops are to take a downwardly deployed position when their respective milling faces face the front wall. The carrier is to be moved forwards when the upper and lower scoops are in deployed position, in such a way as to compact the rubbish between the milling faces and the front wall. In the deployed position, a projection of the upper milling face in a transverse plane has a surface greater than or equal to a projection of the lower milling face in the transverse plane.
Claims
1. A system for compacting rubbish, comprising: a frame having a front wall; a carrier to be moved in forwardly and rearwardly directions relative to the frame; at a top and at a bottom of the carrier, at least one bearing shoe, and at least one lateral guide shoe fixed to the carrier, and which is to cooperate with the frame in order to guide the carrier in its movement; an upper scoop pivotably mounted to the carrier about a first horizontal axis, and having an upper face to mill the rubbish, the upper face having a first projection, the upper scoop being moveable to take a downwardly deployed position when the upper face is facing the front wall; and a lower scoop pivotably mounted to the upper scoop about a second horizontal axis, and having a lower face to mill the rubbish, the lower face having a second projection, the lower scoop being moveable to take a downwardly deployed position when the lower face is facing the front wall such that the first projection, in a transverse plane relative to the forwardly and rearwardly directions, has a surface greater than or equal to the second projection in the transverse plane, wherein the carrier is moveable in the forwardly direction when the upper scoop and the lower scoop is respectively in the deployed position, in such a way as to compact the rubbish between the upper and lower faces and the front wall.
2. The system of claim 1, wherein, in the deployed position, the first projection in the transverse plane has a surface between one and one and a half times the surface of the second projection in the transverse plane.
3. The system of claim 1, wherein: the upper scoop is to take a position in which the second horizontal axis is pivoted about the first horizontal axis by an angle relative to the forwardly and rearwardly directions, positive upwards and negative downwards, the angle being greater than or equal to 25; and in a high position of the lower scoop, a rear end of the lower face is to be pivoted by an angle relative to the plane defined by the first and second horizontal axes, positive upwards and negative downwards, with the angle being between 25 and 35.
4. The system of claim 1, wherein the upper scoop is to take a position wherein the second horizontal axis is pivoted about the first horizontal axis by an angle relative to the forwards-backwards direction, positive upwards and negative downwards, with the angle being less than 55.
5. The system of claim 1, wherein the carrier, the upper scoop, and the lower scoop are made more than 95% by weight from aluminum.
6. A rubbish collection vehicle, comprising: a caisson to store the rubbish, the caisson having a front wall; a system to compact the rubbish stored in the caisson, the system having: a frame formed by the caisson; a carrier to be moved in forwardly and rearwardly directions relative to the frame; at a top and at a bottom of the carrier, at least one bearing shoe, and at least one lateral guide shoe fixed to the carrier, and which is to cooperate with the frame in order to guide the carrier in its movement; an upper scoop pivotably mounted to the carrier about a first horizontal axis, and having an upper face to mill the rubbish, the upper face having a first projection, the upper scoop being moveable to take a downwardly deployed position when the upper face is facing the front wall; and a lower scoop pivotably mounted to the upper scoop about a second horizontal axis, and having a lower face to mill the rubbish, the lower face having a second projection, the lower scoop being moveable to take a downwardly deployed position when the lower face is facing the front wall such that the first projection, in a transverse plane relative to the forwardly and rearwardly directions, has a surface greater than or equal to the second projection in the transverse plane, wherein the carrier is moveable in the forwardly direction when the upper scoop and the lower scoop is respectively in the deployed position, in such a way as to compact the rubbish between the upper and lower faces and the front wall.
7. The rubbish collection vehicle of claim 6, wherein the caisson is made more than 95% by weight of aluminum.
8. The rubbish collection vehicle of claim 6, wherein lateral walls of the caisson comprise double-skin aluminum profiles.
9. The rubbish collection vehicle of claim 6, wherein a bottom of the caisson is made from aluminum sheet metal.
10. The rubbish collection vehicle of claim 6, wherein the caisson is edged with an aluminum peripheral profile.
11. The rubbish collection vehicle of claim 6, wherein: the caisson comprises lateral walls having at a top respectively thereof sliding members to permit the carrier to moveably slide; and each shoe slides in one of the sliding members.
12. The rubbish collection vehicle of claim 6, wherein the caisson comprises a bottom having a central portion, and a rear portion inclined with an angle of inclination relative to the horizontal between 17 and 23.
13. The rubbish collection vehicle of claim 6 wherein: the upper scoop is to take a position in which the second horizontal axis is pivoted about the first horizontal axis by an angle relative to the forwardly and rearwardly directions, positive upwards and negative downwards, the angle being greater than or equal to 25; and in a high position of the lower scoop, a rear end of the lower face is to be pivoted by an angle relative to the plane defined by the first and second horizontal axes, positive upwards and negative downwards, with the angle being between 25 and 35.
14. The rubbish collection vehicle of claim 6, wherein the upper scoop is to take a position wherein the second horizontal axis is pivoted about the first horizontal axis by an angle relative to the forwards-backwards direction, positive upwards and negative downwards, with the angle being less than 55.
15. The rubbish collection vehicle of claim 6, wherein wherein, in the deployed position, the first projection in the transverse plane has a surface between one and one and a half times the surface of the second projection in the transverse plane.
16. A system for compacting rubbish, comprising: a frame having a front wall; a carrier to be moved in forwardly and rearwardly directions relative to the frame; at least one first cylinder to actuate the carrier, and having a rear end fixed to a rear of the carrier and a front end to be fixed to the frame in front of the carrier; an upper scoop pivotably mounted to the carrier about a first horizontal axis, and having an upper face to mill the rubbish, the upper face having a first projection, the upper scoop being moveable to take a downwardly deployed position when the upper face is facing the front wall; at least one second cylinder to actuate the upper scoop, and having a front end pivotably mounted to the carrier about a third horizontal axis spatially higher than the first horizontal axis, and a rear end pivotably mounted to the upper scoop about a fourth horizontal axis spatially higher than the second horizontal axis; a lower scoop pivotably mounted to the upper scoop about a second horizontal axis, and having a lower face to mill the rubbish, the lower face having a second projection, the lower scoop being moveable to take a downwardly deployed position when the lower face is facing the front wall such that the first projection, in a transverse plane relative to the forwardly and rearwardly directions, has a surface greater than or equal to the second projection in the transverse plane; and at least one third cylinder to actuate the lower scoop, and having a front end pivotably mounted to the upper scoop about a fifth horizontal axis spatially higher than the second horizontal axis and located in front of the fourth horizontal axis, and a rear end pivotably mounted to the lower scoop about a sixth horizontal axis, wherein the carrier is moveable in the forwardly direction when the upper scoop and the lower scoop is respectively in the deployed position, in such a way as to compact the rubbish between the upper and lower faces and the front wall.
17. A rubbish collection vehicle, comprising: a caisson to store the rubbish, the caisson having a front wall; a system to compact the rubbish stored in the caisson, the system having: a frame formed by the caisson; a carrier to be moved in forwardly and rearwardly directions relative to the frame; at least one first cylinder to actuate the carrier, and having a rear end fixed to a rear of the carrier and a front end to be fixed to the frame in front of the carrier; an upper scoop pivotably mounted to the carrier about a first horizontal axis, and having an upper face to mill the rubbish, the upper face having a first projection, the upper scoop being moveable to take a downwardly deployed position when the upper face is facing the front wall; at least one second cylinder to actuate the upper scoop, and having a front end pivotably mounted to the carrier about a third horizontal axis spatially higher than the first horizontal axis, and a rear end pivotably mounted to the upper scoop about a fourth horizontal axis spatially higher than the second horizontal axis; a lower scoop pivotably mounted to the upper scoop about a second horizontal axis, and having a lower face to mill the rubbish, the lower face having a second projection, the lower scoop being moveable to take a downwardly deployed position when the lower face is facing the front wall such that the first projection, in a transverse plane relative to the forwardly and rearwardly directions, has a surface greater than or equal to the second projection in the transverse plane; and at least one third cylinder to actuate the lower scoop, and having a front end pivotably mounted to the upper scoop about a fifth horizontal axis spatially higher than the second horizontal axis and located in front of the fourth horizontal axis, and a rear end pivotably mounted to the lower scoop about a sixth horizontal axis, wherein the carrier is moveable in the forwardly direction when the upper scoop and the lower scoop is respectively in the deployed position, in such a way as to compact the rubbish between the upper and lower faces and the front wall.
Description
DRAWINGS
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DESCRIPTION
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(15) In the framework of this invention, it is preferred that the caisson 2, as with any superstructure be as lightened as possible, in order to increase the carrying capacity of the caisson relative to the total weight of the vehicle. However, the RCV 1 has to remain sufficiently rigid and robust. This problem becomes particularly acute when it is decided to use for the superstructure, and in particular for the caisson, materials that are lighter than steel, and in particular aluminum. By way of example, the compacting of the rubbish must be prevented from leading to a deformation of the walls of the caisson.
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(17) In an advantageous embodiment, the caisson is manufactured with semi-finished products made from aluminum alloy. As shown in
(18) More precisely, the partitions forming the lateral walls 42, 43, the front wall 40 and possibly also the roof 30 comprise: a double-skin wall 42, 43 having two back-to-back outer faces 220, 221; a U-shaped longitudinal reinforcement profile 80 comprising (i.) two sides 89, 289 and a bottom 290 connecting them in such a way as to define a longitudinal slider 222, the sides 89, 289 having facing faces 223, 224 defining the width of the slider 222, and (ii.) a cornice 225 projecting from one of the sides 289, called the inner side, and having an internal bearing surface 83, and are characterized in that the double-skin wall 42, 43 is inserted into the slider 222 in such a way that the outer faces 220, 221 are respectively thrust against the facing faces 223, 224.
(19) The use of aluminum lightens the caisson and as such contributes significantly in achieving the purposes of the invention. The aluminum alloys, judiciously chosen for the use in industrial vehicles, to also resist corrosion very well, knowing that the leachate of the rubbish is in general a particularly corrosive liquid.
(20) The bottom sheet metal 41, 41, 46 is advantageously also made of an aluminum alloy. A peripheral profile 81 made of aluminum alloy surrounds the lateral walls 42, 43 and the front wall 44; it is essential in order to provide for a caisson 2 the mechanical rigidity required to withstand the internal pressure exerted by the compacting mechanism. The roof 30 is fixed. For the front wall 44, the profiles forming the double-wall panels 82 are more preferably positioned with their long direction horizontally, while for the lateral walls 42, 43, they are nested vertically in said peripheral profile 80. The front portion of the bottom of the caisson 46 comprises a double-skin panel (of the same type as that 82 used for the lateral wall 42, 43 of the caisson), and above a piece of sheet metal. The use of aluminum for the walls and the bottom of the caisson allow for easy repair, in particular via welding, damaged zones; there is no need to protect these zones with corrosion-resistant paint, if the alloys chosen are well adapted for use in industrial vehicles.
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(22) More precisely, the location of these cylinders as off-center parallel geometry has several advantages: the angle travelled by each of the scoops is maximized, the forces generated at the end of each scoop is maximized, the forces generated internally at the attachment points 100, 101, 102, of the cylinders are minimized, the attachment points of the cylinders can be positioned in such a way that the forces can be transmitted without an excessive over-sizing of the cylinders. Indeed, in the framework of seeking a lightened RCV, which is maneuverable and of small size which responds to the purposes of the invention, it is sought to be able to use small and light cylinders, which need low hydraulic power and which have a rather short cycle time.
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(26) For the unloading of the rubbish collected, the caisson 2 is tipped. An ejector is not used.
(27) The emptying angle, i.e., the angle between the horizontal and the central portion 41 (horizontal) of the caisson bottom, must be between 55 and 70, and more preferably between 60 and 70, and even more preferentially between 62 and 67. This value is much lower than that used in the RCVs according to prior art (typically 80 to 90). Choosing a low angle has many advantages. It provides good stability on the ground of the RCV 1 provided with a caisson 2 made of aluminum during emptying. It provides a better distribution of the forces, as the cylinders can be placed further away from the axes, which makes it possible to lighten them and to minimize wear and tear on them. It also provides for a more reliable emptying.
(28) It is the particular geometry of the bottom of the caisson 2 that allows for use with a low emptying angle. More particularly, according to the invention the caisson bottom comprises a front portion 40, a central portion 41 and a rear portion 46, the central portion 41 being approximately horizontal in lowered position, with the front 40 and rear 46 portions being inclined upwards. Preferably, the angle between the plane of the rear portion 46 of the caisson bottom and the central portion 41 of the caisson bottom and between 15 and 25 and more preferably between 17.5 and 22.5. Advantageously, the front portion 40 and the central portion 41 of the caisson bottom are comprised of a single piece of sheet metal, which is folded in order to form the angle between the two planes. In an alternative, this same sheet metal also forms the rear portion 46 of the caisson bottom, and in this case it also therefore has a second fold in order to form the angle between the rear portion 46 and the central portion 41. If it is sought to minimize the weight of the superstructure, in any case the rear portion 46 of the caisson bottom must be reinforced relative to the front portion 40 and the central portion 41; this can be done by using double-skin panels of the same type of those 82 used for the lateral wall 42, 43 of the caisson.
(29) This particular geometry of the caisson makes it possible, in cooperation with the scoop articulated into two portions according to the invention, to sweep a maximum volume of the caisson during the compacting, as shown in
(30) As indicated hereinabove, the upper scoop is intended to take a position wherein the axis A2 is pivoted about the axis A1 by an angle beta relative to the forwards-backwards direction, positive upwards and negative downwards, with the angle beta being less than or equal to 50 and more preferably less than or equal to 55.
(31) The amplitude (or tipping capacity) of the lower scoop, defined by the angle alpha, is more preferably between 75 and 86, and more preferably between 77 and 86. The amplitude of the upper scoop (angle beta) is more preferably between 75 and 85; and more preferably between 77 and 83.
(32) In an advantageous embodiment, the tipping capacity of the lower scoop ranges from alpha=+29 to 53, from abutment to abutment. The angle gamma can vary between +4 and 76. By way of example, the compaction system is advantageously designed in such a way that the angles take on the following values: in the position of
(33) As such, in this example, the position of the upper scoop varies between the positions shown in
(34) In collection mode (
(35) According to an advantageous embodiment, the mechanical parts of the scoop and of the carrier (except for the cylinders and their rods) are made using wrought aluminum semi-finished parts. This applies in particular to the cores. The sliding carrier 22 is provided on each side with guide shoes 160 which slide on the lower zone 93 and the upper bearing zone 94 of the carrier shoes of the slide profile 85; said shoes extend more preferably over the entire length of the carrier. The lateral guiding is provided by a plurality of lateral bearing shoes 161, 162 that cooperate with the lateral surface of the guide rail 81. Typically, the guide shoes 160 are strips made from a suitable plastic of a length of about 100 cm and of a width of about 5 cm. This construction allows for an excellent distribution of the loads over the bearing surface, which is important especially when the slider profile 85 is made of aluminum, a metal that is sensitive to matting.
(36) The compacting mechanism 190 according to the invention further comprises on each side at least one bearing shoe 160, 163, more preferably at the top and at the bottom, and at least one lateral guide shoe 161, 162 fixed to the carrier 22 and intended to cooperate with the frame 2 in order to guide the carrier 22 in its movement. More precisely, and preferably, it comprises on each side at least one upper bearing shoe 160 that cooperates with the upper bearing zone 94 of the carrier shoes, and at least one lower bearing shoe 163 that cooperates with the lower bearing zone 93 of the carrier shoes. The lateral bearing shoes 161, 162 cooperate with the surface of the lateral guide rail 81 with the purpose of laterally stabilizing the forward and backward movement of the sliding carrier 22.
(37) The RCV according to the invention can be provided with container lifting system of a known type, but it is preferred that the projection of the functional zone on the horizontal be small, in order to not destabilize the RCV, and in order to reduce its encumbrance during operation.
(38) This container lifter system 3 comprises at least one main arm 63, 64 intended to be pivotably mounted on a chassis 4 about a first right-left axis, called the axis A11, intended to take a low position and a high position relative to a bottom-top direction, a framework 61, 62 pivotably mounted on said main arm 63, 64 about a second right-left axis, called the axis A12, a seat 60 mounted on the framework 61, 62 and intended to receive a container in order to lift it, at least one auxiliary arm 65, 66 intended to be pivotably mounted on the chassis 4 about a third right-left axis, called the axis A13, and pivotably mounted on the framework about a fourth right-left axis, called the axis A14, said container lifting system characterized in that the distance between the axes Al2 and A14 (D24) is greater than the distance between the axes A11 and A13 (D13).
(39) Advantageously, the distance between the axes A12 and A14 (D24) is greater by at least 10% of the distance between the axes A11 and A13 (D13), more preferably by at least 20%, and even more preferably by at least 30%. This container lifting system makes it possible to reduce the size of the functional zone, and it makes it possible to lighten the tipping system for heavy containers.
(40) By way of example, a caisson has been carried out provided with a system of compaction according to the invention. For a capacity of the RCV of about 8.5 m3, the volume swept by the scoop (i.e. the sum of the volumes 110, 111, 112) was about 4.5 m3. Its carrying capacity in waste was greater than 3 tons. The height of the zone not swept by the lower edge of the lower scoop is advantageously about from 15 to 20 cm, in order to prevent the binding of the scoop on the non-compressible dense rubbish. This caisson can be mounted on mass-produced truck chassis, designed typically for a gross vehicle weight rating (GVWR) from 7.5 to 9 tons. RCVs according to prior art, with a vehicle made of steel, require a chassis designed for a GVWR of at least 10 t in order to be able to have a carrying capacity of about 3 tons (typically associated with a volume utile of 8.5 m3),
(41) The sheet metal of the bottom of the caisson has a thickness of 4 mm (standard AG3 alloy). The peripheral profile was made from aluminum alloy AA 6106 T6. The profiles forming the double-skin panels for the lateral and front walls and for the rear panel of the bottom of the caisson had a length of 200 mm and a thickness of 30 mm. For the roof, a thickness of 25 mm was sufficient, still with the purpose of lightening the superstructure.
(42) TABLE-US-00001 LIST OF REFERENCE NUMERALS 1 Rubbish collection vehicle 2 Caisson 3 Container lifter 4 Chassis 5 Cab 20, 21 Carrier cylinder 22 Sliding carrier 23, 24 Pallet connecting rod 25 Lower scoop 26, 27 Lower scoop cylinder 28, 29 Pallet connecting rod cylinder of the upper scoop 30 Roof 31, 32 Sliding member 33 Front slider 34, 35 Fixation of the carrier cylinder 36, 37 Axis of the carrier cylinder 38 Upper scoop 40 Caisson bottom (front portion) 41 Caisson bottom (central portion) 42, 43 Lateral wall 44 Front wall 45 Swing gate 46 Caisson bottom (rear portion) 47, 48 Swing gate cylinder 50, 51 Lateral portion of the swing gate 52 Central portion of the swing gate 53, 54, 55, 56 Manual means of locking 57, 58 Handhold 59 Articulation point for the caisson lift cylinder 60 Seat 61, 62 Riser 63, 64 Main arm 65, 66 Auxiliary arm 67 Clamp 68 Comb 72 Rotation cylinder 73, 74 Attachment point for the lift cylinder 75, 76 Attachment point for the rotation of the main arm 79 Lower abutment of the seat 80 Peripheral profile 81 Lateral guide rail 82 Double-skin panel 83 Internal bearing surface 84 External bearing surface 85 Slide profile 86 Reinforcement bulge 87 Surface of the connection with the wall 88 Floor sheet metal 89 Outer edge 90 Traverse 91 Mechanical interconnecting means 93 Lower bearing zone of the carrier shoes 94 Upper bearing zone of the carrier shoes 95 Slanted bearing surface 96 Cap weld zone 100 Attachment point of the cylinder of the upper scoop and on the upper scoop 102 Attachment point of the cylinder of the upper scoop on the carrier 103 Attachment point of the carrier cylinder on the carrier 105 Attachment point of the lower scoop cylinder on the upper scoop 107 Attachment point of the cylinder of the lower scoop on the lower scoop 110 Volume swept by the closing of the lower scoop 111 Volume swept by the closing of the upper scoop 112 Volume swept by the forward movement of the carrier 115 Rotation point of the lower scoop relative to the upper scoop 123, 124, 125 Core 127, 128, 129 Caisson sheet metal 134-138 Core 150 Lift cylinder of the caisson 151 Descent assist cylinder 160 Upper bearing shoe 161, 162 Lateral bearing shoe 163 Lower bearing shoe 170, 171 Protective strips 190 Compacting system 210 Upper milling face 211 Lower milling face 220 Projection of the upper milling face 221 Projection of the lower milling face 240 Outer face of the inner skin 241 Outer face of the external skin 242 Slider of the reinforcement profile 80 243, 244 Face facing the slider 242 245 Cornice 250 Cell separation wall 289 Inner side of the slider 290 Bottom of the slider 291 Longitudinal cell of the bottom 300 Upper side of the slider profile 85 301 Lower side of the slider profile 85 302 Bottom of the slider profile 85 303 Slider of the slider profile 85 304 Lower lug
(43) The letters A1, A2, A3, A4, A5, A6, A11, A12, A13, A14, A15 and A16 designate axes. The letters D12, D13, D24 and D34 designate the distances between axes.