Method for characterising the mechanical behaviour of cements
09664648 ยท 2017-05-30
Assignee
Inventors
- Axel-Pierre Bois (Curis-Au-Mont-d'Or, FR)
- Andre Garnier (Montardon, FR)
- Jean-Benoit Laudet (Pau, FR)
- Manh-Huyen Vu (Noisel, FR)
- Siavash Ghabezloo (Paris, FR)
- Jean Sulem (Paris, FR)
Cpc classification
G01N2291/0251
PHYSICS
G01N29/07
PHYSICS
G01N29/024
PHYSICS
International classification
G01N29/024
PHYSICS
Abstract
The present invention relates to a method for determining mechanical parameters of a cementitious system, on the basis of time, and on the basis of the fineness of the cementitious system, pressure and/or temperature, representative of the in situ conditions found in wellbores. The initial composition of the cementitious system, the fineness thereof and the speed of the compression waves on the basis of time V.sub.p(t) are the only input data of the method. Said method comprises: .square-solid. a step A of estimating the degree of hydration of the cementitious system on the basis of time (t) from Vp(t), at a pressure P1 and a temperature T1; .square-solid. a step B wherein (t) is determined on the basis of desired values of fineness n of the cementitious system, pressure Pn and/or temperature Tn; .square-solid. a step C wherein the composition of the cementitious system is determined on the basis of time C(t) and on the basis of desired values of fineness n of the cementitious system, pressure Pn and/or temperature Tn from (t) determined in step B; .square-solid. and a step D of determining at least one mechanical parameter of the cementitious system on the basis of time and on the basis of desired values of fineness n of the cementitious system, pressure Pn and/or temperature Tn, from C(t) determined in step C. According to the method of the invention, these parameters can be determined while the cementitious system is still very young. In particular, the parameters of static deformability and hydro-mechanical coupling parameters are determined by the method according to the invention.
Claims
1. A method for determining mechanical parameters of a cement system of initial composition C.sub.0 and of fineness , as a function of time, and as a function of fineness of the cement system, pressure and temperature, comprising the following steps: (A) determining a degree of hydration of the cement system as a function of time (t) from a velocity of a compression waves as a function of time V.sub.p(t) measured in a specimen of the cement system, at a pressure P.sub.1 and a temperature T.sub.1; (B) determining the degree of hydration (t) as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n and of temperature T.sub.n; (C) determining a composition of the cement system as a function of time C(t) and as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n and of temperature T.sub.n, from the degree of hydration (t) determined in step B; (D) determining at least one mechanical parameter of the cement system as a function of time, and as a function of the desired values of fineness .sub.n of the cement system, of pressure P.sub.n and of temperature T.sub.n, from the composition of the cement system C(t) determined in step C.
2. The method as claimed in claim 1, further comprising an initial step of measurement of the velocity of the compression waves as a function of time V.sub.p(t) in a specimen of the cement system.
3. The method as claimed in claim 1, wherein said mechanical parameter is selected from static deformability parameters.
4. The method as claimed in claim 3, wherein static deformability parameters are two static elastic parameters selected from static Young's modulus E, static Poisson's ratio , bulk modulus K, shear modulus G.
5. The method as claimed in claim 3, further comprising determination of a mechanical parameter selected from the parameters of hydro-mechanical coupling.
6. The method as claimed in claim 1, wherein the degree of hydration of the cement system as a function of time (t) is calculated from V.sub.p(t) according to a linear relation.
7. The method as claimed in claim 6, wherein the degree of hydration of the cement system as a function of time (t) is calculated from V.sub.p(t) according to the relation =(V.sub.pV.sub.0)/(V.sub.V.sub.0), with V.sub.0 and V.sub.P corresponding respectively to the velocity of the compression waves measured in the specimen of the cement system at time t=0 and at time t, and V.sub.corresponding to the velocity of the compression waves in a specimen of a fully hydrated cement system.
8. The method as claimed in claim 1, wherein the hydration process comprises a first stage in which hydration is mainly governed by a process of nucleation and growth, and a second stage in which hydration is mainly governed by an ion diffusion process, said second stage starting when the degree of hydration reaches a threshold value degree of hydration *, this threshold value * being a function of the temperature, and in which step B comprises the following substeps: (B-i) determination of the degree of hydration (t) during the first stage of the process of hydration of the cement system; (B-ii) determination of the degree of hydration (t) during the second stage of the process of hydration of the cement system; each of the substeps B-i and B-ii taking into account the fineness of the cement system, the pressure and the temperature for determining the degree of hydration (t).
9. The method as claimed in claim 8, wherein the threshold value of degree of hydration * is evaluated by minimizing the difference between (t) determined using a kinetic model 120 and (t) determined experimentally from the velocity of the compression waves, for different temperatures, and at a constant pressure, so as to take into account a variation of * as a function of the temperature in step B.
10. The method as claimed in claim 9, wherein: the cement system of initial composition C.sub.0 comprises a cement and water, the cement comprising at least one reactive initial phase X; the degree of hydration (t) determined in step B corresponds to a weighted average of the degrees of hydration of each of the reactive initial phases X of the cement; the degree of hydration of each of the reactive initial phases X of the cement is a function of a ratio of a chemical affinity A.sub.x () of the reactive initial phase X, this chemical affinity A.sup.x ()controlling a rate of variation of the hydration of the reactive initial phase X, to a characteristic time associated with reaction of the reactive initial phase X with water .sub.x; and the characteristic time associated with reaction of the reactive initial phase X with water is .sub.x is a function of the fineness of the cement, the pressure and the temperature.
11. The method as claimed in claim 10, wherein the characteristic time associated with reaction of the reactive initial phase X with water .sub.x is expressed according to the following equation:
12. The method as claimed in claim 1, wherein the cement system comprises m phases, including: at least one reactive initial phase X; at least one hydrated phase Y resulting from the hydration of at least one reactive initial phase X; water; the initial composition of the cement system C.sub.0 comprising a defined initial volume of water V.sub.w.sup.0 and at least one reactive initial phase X, and in which step C comprises estimation of the composition of the cement system as a function of time C(t) by determining a mole, mass or volume fraction of the m phases of the cement system.
13. The method as claimed in claim 12, wherein: the volume of at least one reactive initial phase X as a function of time V.sub.x(t) is calculated according to equation (XIV):
V.sub.x(t)=V.sub.x.sup.0(1.sub.x(t))(XIV) with V.sub.x.sup.0 the initial volume of the reactive initial phase X, and .sub.x(t) the degree of hydration of the reactive initial phase X as a function of time; the volume of at least one hydrated phase as a function of time is calculated according to equation (XV):
V(t)=V.sub.y.sup.x.Math..sub.x(t)(XV) where V.sub.y.sup.x is the volume occupied by the hydrated phase Y formed by the reactive phase X in a representative volume element, and .sub.x(t) is the degree of hydration of the reactive phase X as a function of time; the volume of water as a function of time V.sub.w(t) is calculated according to equation (XVI):
V.sub.w(t)=V.sub.w.sup.0V.sub.w.sup.x.Math..sub.x(t)(XVI) where V.sub.w.sup.0 is the initial volume of water in the cement system, V.sub.w.sup.x is the volume of water consumed by phase X, .sub.x(t) is the degree of hydration of X as a function of time.
14. The method as claimed in claim 1, wherein step D is carried out according to a method of multi-compositional analysis (140), said method of multi-compositional analysis (140): taking into account a multi-scale model of the cement system, said multi-scale model comprising at least one elementary scale representing globules of a solid phase CSH and a macroscopic scale of the cement system; and allowing determination of at least one mechanical parameter of the cement system as a function of time, for a given value of fineness of the cement system, of pressure and/or of temperature, using homogenization techniques, knowing the composition of the cement system C(t) determined in step C, and knowing an evolution of the components of the cement of the cement system obtained from the model of the hydration kinetics used in step A.
15. The method as claimed in claim 1, wherein the cement system comprises Portland cement.
16. The method as claimed in claim 1, for characterizing the mechanical behavior of a cement system used as cement sheath or plug in a well.
17. A software product for storing, in a memory of a unit of a processor or on a removable storage medium suitable for interacting with said processor unit, the software product comprising instructions for carrying out the method as claimed in claim 1.
18. The method of claim 3, wherein the static deformability parameters are static elastic parameters selected from static Young's modulus E, static Poisson's ratio , bulk modulus K, shear modulus G, and combinations thereof.
19. The method of claim 11, wherein the fineness of a reference cement 0 is 3600 cm.sup.2/g.
20. The method of claim 12, wherein the at least one reactive initial phase X is selected from the group consisting of tricalcium silicate C3S, dicalcium silicate C2S, tricalcium aluminate C3A, tetracalcium aluminoferrite C4F, and combinations thereof, and the least one hydrated phase Y resulting from the hydration of at least one reactive initial phase X is selected from the group consisting of hydrated calcium silicate CSH, calcium hydroxide CH, hydrated calcium trisulfoaluminate TSA, hydrated calcium monosulfate AFm, hydrated calcium aluminoferrite, and combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(9) In the description of the invention and the particular examples of the invention that follow, reference is made to the appended drawings.
(10) To achieve at least one of the aforementioned aims, among others, the present invention proposes a method for determining mechanical parameters of a cement system of initial composition C.sub.0 and of fineness , as a function of time, and as a function of the fineness of the cement system, the pressure and/or the temperature. This method comprises the following steps:
(11) (A) determining the degree of hydration of the cement system as a function of time (t) from the velocity of the compression waves as a function of time V.sub.p(t) measured in a specimen of the cement system, at a pressure P.sub.1 and a temperature T.sub.1;
(12) (B) determining the degree of hydration (t) as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n;
(13) (C) determining the composition of the cement system as a function of time C(t) and as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n, from the degree of hydration (t) determined in step B;
(14) (D) determining at least one mechanical parameter of the cement system as a function of time, and as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n, from the composition of the cement system C(t) determined in step C.
(15) According to one embodiment of the invention, the method makes it possible to characterize the mechanical behavior of a cement system used as cement sheath or plug in a well, preferably an oil well. The method according to the invention is not limited to this use, and may be employed in the context of any design of well comprising a cement sheath or a cement plug for which characterization of the mechanical behavior of the cement system used is desired, for example in the area of gas storage or geothermal energy.
(16) Definitions
(17) Throughout the present account, unless expressly stated otherwise, a singular must be interpreted as a plural and vice versa.
(18) The following definitions are given as examples, to facilitate interpretation of the present account.
(19) A cement system in the sense of the present invention corresponds to a cement slurry or a hardened cement.
(20) Cement slurry means a fluid composition (liquid, pasty, granular, etc.) based on cement and water, which can harden, i.e. can be transformed to a solid or almost solid state in course of time (by undergoing a hardening step). The expression cement grout is used as a synonym of cement slurry. Thus, hardening corresponds in this case essentially to hydration (or setting) of the composition based on cement and water.
(21) Hardened cement means a cement slurry that has undergone hardening, and in which a porous skeleton has begun to develop, able to endow it with mechanical strength. In the sense of the invention, a hardened cement is not necessarily a fully hardened cement, i.e. in which hydration is completed. A fully hardened cement is a cement whose hydration is 100% complete.
(22) Static mechanical parameter means a parameter that is not obtained from measurement of velocities of waves. The static parameters constitute the parameters used for reliable simulation of the mechanical behavior of the cement sheaths or plugs over their life, contrary to the dynamic parameters. The latter, generally obtained from methods of measurement of sonic/ultrasonic waves, diverge from the static parameters, owing to the dependence on the mechanical properties of the cement at the frequency of the waves used and on the size of the cement specimens tested.
(23) Fineness of a cement means the fineness of grinding of a cement expressed by its specific surface (developed surface per unit mass, expressed in cm.sup.2/g), and measured using apparatus of the Blaine type according to standard NF EN 196-6.
(24) Compression waves or P waves means sonic or ultrasonic waves created by the mechanical vibration of a fluid or solid support and propagated owing to the elasticity of the surrounding medium in the form of longitudinal waves.
(25) The term initial, used for example in reference to the composition of the cement system, to the temperature, pressure or any other physicochemical parameter considered in the present description, refers to the initial stage of the cement system in the form of a cement slurry, and in which the hydration reactions have not or have barely started, corresponding to the initial time t=0.
(26) Reactive initial phase means an initial phase of the cement of the cement system, able to undergo hydration to give a hydrated phase, also called hydrate in the present description.
(27) The Cement System
(28) The method according to the present invention applies to all cements for which hydration takes place through a series of exothermic chemical reactions between its components and water, for example Portland cements, high-alumina cements, and other cements defined according to standards EN-196-2, EN-196-6, EN196-7, ISO 3310-1, ISO 13500, and the standards ISO 10426-1 to ISO 10426-6 as regards the petroleum industry.
(29) The cement system according to the present invention may comprise admixtures, enabling the desired properties to be obtained: accelerators (example: calcium chloride), which have the aims of reducing the induction period of the cement system, and optionally of accelerating the development of uniaxial compressive strength; retarders (example: lignosulfonates), which have the aim of increasing the induction period of the cement system; extenders (example: bentonite, hollow beads), which have the aim of lowering the density of the cement slurry and/or reducing the concentration of cement or increasing the concentration of water; weighting agents (example: hematite) which have the aim of increasing the density of the cement slurry; dispersants (example: lignosulfonates), which have the aim of lowering the viscosity of the cement slurry by deflocculating the cement grains; filtration loss controllers (example: latex), which have the aim of limiting the transfers of water from the cement slurry to the external system by constructing a cake with little or no permeability against the formation; loss controllers (example: gilsonite), which have the aim of limiting the losses of cement in very permeable zones; salt; special admixtures, such as antifoaming agents, fibers, expanding agents, antigas agents, antisedimentation agents, or agents giving resilient cements.
(30) The cement system according to the present invention comprises an initial composition C.sub.0 at time point t=0. This initial composition C.sub.0 comprises the initial phases of the cement, including at least one reactive initial phase that may undergo hydration, and the initial water, according to given fractions, for examples that are expressed by volume. At time point t, hydration of the cement system is advanced, and the cement composition C(t) is different from the initial composition C.sub.0. The cement composition C(t) comprises m phases, including the initial phases of the cement in proportions different from C.sub.0, at least one hydrated phase resulting from the hydration of at least one reactive initial phase of the cement, and water.
(31) According to one embodiment of the invention, the cement of the cement system comprises at least one reactive initial phase X, preferably selected from the group consisting of tricalcium silicate of formula 3CaO.SiO.sub.2 (alite), with the symbol C.sub.3S, dicalcium silicate of formula 2CaO.SiO.sub.2 (belite), with the symbol C.sub.2S, tricalcium aluminate of formula 3CaO.Al.sub.2O.sub.3 (aluminate), with the symbol C.sub.3A, tetracalcium aluminoferrite C.sub.4F, and combinations thereof. According to this embodiment, the cement of the cement system comprises at least one hydrated phase resulting from the hydration of at least one reactive initial phase of the cement, preferably selected from the group consisting of hydrated calcium silicate CSH, calcium hydroxide CH, hydrated calcium trisulfoaluminate TSA (ettringite), hydrated calcium monosulfate AFm, hydrated calcium aluminoferrite, and combinations thereof.
(32) The initial phases such as the silicates C.sub.3S, C.sub.2S and the aluminates are reactive phases that react with the water of the cement system to give hydrated phases, by exothermic chemical reactions. The silicates react with water to form hydrated calcium silicates CSH, and calcium hydroxide CH (portlandite of formula Ca(OH).sub.2). The aluminates react with water and with gypsum, or with water alone to form the following hydrated aluminates: hydrated calcium trisulfoaluminate TSA (ettringite), hydrated calcium monosulfate AFm and hydrated calcium aluminoferrite.
(33) The microstructure of the cement system, especially of hardened cement, is very complex. The volume fractions, possibility of crystallization, morphology and dimensions of the hydrated phases of hardened cement are presented in Table 1 below, relating to a Portland cement (Bernard et al..sup.(12)).
(34) TABLE-US-00001 TABLE 1 Possibility of Mineralogical phase Volume fraction (%) crystallization Morphologies Dimensions C-S-H 50-70 Very slight Not resolved 10-100 m CH 15-20 Very good Hexagonal solid 10-100 m Ettringite 1-5 Good Solid of acicular form 10 0.5 m Monosulfoaluminate 1-5 good Solid in the form of 1 1 0.1 m hexagonal plates
(35) Portlandite CH is formed of broad hexagonal crystals that are surrounded by the CSH phase, which is in the form of gel, and occupies about 20% of the volume of the hardened cement. The monosulfoaluminates and ettringite play a minor role in the structure of hardened cement and generally represent a volume fraction from 15% to 20%. The CSH phase constitutes the major product of hardened cement. The CSH phase is a porous phase, of amorphous, colloidal structure, and has a varied chemical composition. It occupies between 50% and 70% of the total volume of hardened cement, giving the properties of this phase a dominant role in the macroscopic properties of the cement system. The CSH phase exists in two forms: the high-density phase CSH HD (also called HD in the present description) and the low-density phase CSH LD (also called LD in the present description). Each of these two forms has, according to Jennings et al..sup.(8,9), a common unit called a globule. The difference between these two types of CSH consists of the arrangement of the globules, resulting in different porosities depending on the type of CSH: about 24% for CSH HD, with a pore size between about 10 nm and 100 nm))(Constantinides.sup.(10)), and about 37% for CSH LD, with a pore size between about 5 nm and 50 nm.
(36) According to one embodiment of the invention, the cement system comprises Portland cement, which is one of the commonest cements, comprising the following initial phases used (see standards EN-196-2, EN-196-6, EN196-7, ISO 3310-1, ISO 13500, and the standards ISO 10426-1 to ISO 10426-6 for the contents of initial phases, depending on the class and grade of cement): tricalcium silicate of formula 3CaO.SiO.sub.2 (alite), with the symbol C.sub.3S; dicalcium silicate of formula 2CaO.SiO.sub.2 (belite), with the symbol C.sub.2S; tricalcium aluminate of formula 3CaO.Al.sub.2O.sub.3 (aluminate), with the symbol C.sub.3A; tetracalcium ferroaluminate of formula 4CaO.Al.sub.2O.sub.3 Fe.sub.2O.sub.3 (ferrite), with the symbol C.sub.4F; calcium sulfate dihydrate CaSO.sub.4.2H.sub.2O (gypsum).
(37) The silicate phases and the aluminates are obtained from a ground clinker, the main constituent of Portland cement.
(38) Of course, the method according to the invention is not limited to the cement system comprising a Portland cement. In particular, the method may be adapted for determining mechanical parameters of various cement systems, with chemical compositions and hydration reactions different from those of a cement system comprising a Portland cement, while remaining within the scope of the invention.
(39) The Hydration Process of the Cement System
(40) The method according to the invention takes into account different stages of the process of hydration of a cement system for determining at least one mechanical parameter of the latter. The hydration process may be monitored from the variation of the thermal flux created by the exothermic reactions of hydration of the reactive initial phases of the cement with water.
(41) The quantity of heat released by the exothermic reactions during hydration of the cement system can be measured using a calorimeter. Two types of calorimeter are generally used. The first type corresponds to the quasi-adiabatic calorimeters, in which the reaction takes place inside a chamber that is perfectly insulated thermally. This type of calorimeter is not suitable for measuring specimens of cement systems under high pressures, and the maximum pressure for use is about 0.1 MPa. A second type corresponds to the isothermal calorimeters, with which the tests are carried out in a space of the order of a cubic centimeter, and where the temperature is controlled so that the temperature of the space does not vary. The materials used for this type of measuring instrument allow working with higher pressures, of the order of a megapascal.
(42) In general, several stages can be identified in the process of hydration of a cement system. Classically, hydration of the cement system comprises, in this order: a period of dissolution, during which there is dissolution of the ettringite and formation of CSH gel; a dormant period, also called induction period, during which there is an increase in the concentration of C.sub.3A and of OH.sup. ions; a period of rapid formation of CSH and of portlandite CH, also called the period of acceleration; a period of slowing of the formation of CSH and of portlandite CH; and of possible formation of monosulfoaluminate; and a period of curing, also called period of diffusion, where the chemical reactions are controlled by diffusion phenomena.
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(44) The evolution of hydration of the cement system over time is conventionally described by the evolution of the degree of hydration over time (t), which is an intrinsic parameter, the value of which varies from 0 to 1. At time point t, it can be evaluated as the ratio of the quantity of heat Q(t) produced by the chemical reactions at time point t to the total quantity of heat Q(t=) produced when the chemical reactions have all taken place. The hydration kinetics varies over the course of the hydration process. Among the periods of the hydration process, a first stage in which hydration is mainly governed by a process of nucleation and growth, such as described for example by Avrami.sup.(3), is recognized conventionally. A second stage of the process of hydration of the cement system is characterized by hydration governed mainly by an ion diffusion process. This second stage begins when the degree of hydration reaches a value of a threshold degree of hydration *. During the first stage, governed by the phenomena of nucleation and growth, a layer of hydrates is created around the cement grains, and is relatively permeable, which allows diffusion of ions and progress of the chemical reactions. When a threshold degree of hydration * is reached, there is a decrease in ion diffusion, connected with thickening of the layer of hydrates around the cement grain and decrease in permeability of this layer. It is then ion diffusion that controls the progress of the reactions (Kondo and Kodama.sup.(4); Fuji and Kondo.sup.(5)). In the case of the process of hydration of a Portland cement, as shown in
(45) Tricalcium silicate C.sub.3S and dicalcium silicate C.sub.2S react with water according to the following equations, from Jennings et al..sup.(6):
2C.sub.3S+10,6H.fwdarw.C.sub.3,4SH.sub.8+2,6CH
2C.sub.2S+8,6H.fwdarw.C.sub.3,4S.sub.2H.sub.8+0,6CH(I)
(46) The hydrated phases CSH and CH form the principal constituents of hardened cement, and are mainly responsible for the solidity of hardened cement. The hydration kinetics of the C.sub.3S phase is quicker than that of the C.sub.2S phase, and the amount of CH created by hydration of C.sub.3S is about three times greater than that created by the hydration of C.sub.2S. Thus, the C.sub.3S phase plays a major role in the hydration process and in the development of the mechanical behavior of the cement system, by initiating the strength of the cement paste during the first few days.
(47) According to one embodiment of the invention, the method takes into account the two reactions (I) described above for simulating the hydration process.
(48) Nature of the Mechanical Parameters Determined by the Method According to the Invention
(49) The invention aims to characterize the mechanical behavior of a cement system, and notably to determine certain mechanical parameters and their evolution over time, in in-situ conditions, which it will then be possible to use, for example, for modeling the behavior of the cement sheaths or plugs of the wellbore over their life. The method according to the invention makes it possible to determine at least one mechanical parameter of the cement system as a function of time, for desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n.
(50) According to one embodiment of the invention, the method makes it possible to determine at least one mechanical parameter, which is selected from the static deformability parameters, preferably the static elastic parameters such as static Young's modulus E, static Poisson's ratio , bulk modulus K, shear modulus G, and combinations thereof, for example the oedometric modulus K.sub.v, or Lam's modulus . Preferably, two static elastic parameters are determined. Advantageously, it is possible to describe the elastic properties of the cement system, determined solely from the combination of two static elastic parameters, using formulas that are well known in elasticity, as described in Table 2 below.
(51) TABLE-US-00002 TABLE 2 K E v K.sub.v G
(52) According to one embodiment of the invention, at least one mechanical parameter determined according to step D, in particular selected from the static deformability parameters, preferably the static elastic parameters, is a parameter in drained conditions. In a drained system, it is assumed there is circulation of the pore fluids, for example liquids, between the cement system and its environment (enveloping) to keep the pore pressure constant. Otherwise, in a system that is not drained, it is assumed there is no exchange of pore fluids between the cement system and its environment. The value of the mechanical parameters of the cement system, especially of the parameters of static deformability, will be different depending on whether the system is or is not drained.
(53) According to another embodiment, the method further comprises determination of at least one parameter of hydro-mechanical coupling, such as Biot's coefficient b or Skempton's coefficient B, and combinations thereof. Knowledge of such parameters of hydro-mechanical coupling notably makes it possible to determine the static deformability parameters, preferably the static elastic parameters, in nondrained conditions, on the basis of knowledge of the static elastic parameters, in drained conditions. These parameters may, for example, be used for simulating the behavior of a cement sheath whose pores are saturated with water when the rate of loading is much faster than the rate of diffusion of the pore pressures. The set of formulas (II) used for going from the drained static elastic properties (subscript d) to the nondrained static properties (subscript u), and vice versa, is given below.
(54)
(55) Young's modulus E and Poisson's ratio are elastic constants that are determined classically in a test of uniaxial or triaxial compression where a cylindrical specimen of slenderness ratio 2 is submitted to an increase in axial stress but no confinement is applied and the pore pressure is constant. These coefficients are then defined classically, in the zone where the strains are reversible, by the following formulas: E=.sub.axial/.sub.axial, =.sub.radial/.sub.axial, where .sub.axial is the increment of axial stress, .sub.axial the increment of axial strain and .sub.radial is the increment of radial strain.
(56) The bulk modulus K is an elastic constant determined classically in a test of isotropic compression where a specimen is submitted to an increase in axial stress equal to the increase in confinement (called isotropic stress) while the pore pressure is constant. This coefficient is then defined classically, in the zone where the strains are reversible, by the following formula: K=.sub.isotropic/.sub.volume, where .sub.isotropic is the increment of isotropic stress and .sub.volume is the increment of volume strain.
(57) The shear modulus G is not generally measured directly, although it may be theoretically, and is evaluated from knowledge of two other elastic parameters.
(58) The oedometric modulus K.sub.v is an elastic constant determined classically in a test of oedometric compression where a cylindrical specimen is submitted to an increase in axial stress while no radial displacement is allowed and the pore pressure is constant. This coefficient is then defined classically, in the zone where the strains are reversible, by the following formula: K.sub.v=.sub.axial/.sub.axial, where .sub.axial is the increment of axial stress and .sub.axial is the increment of axial strain.
(59) The method according to the invention makes it possible to determine the static deformability parameters, which have the advantage of being those used in the modeling of cement sheaths or plugs of wellbores. These static parameters must not be confused with the so-called dynamic parameters, which are evaluated from knowledge of the velocity of the compression waves and the shear rate.
(60) The parameters of hydro-mechanical coupling are for example Biot's coefficient (b) and Skempton's coefficient (B). Biot's coefficient (b) is the coefficient used for defining the effective stress, i.e. the stress that induces the deformation of a material in the case when the pore pressure is not zero, and is expressed in the following relation: =b.Math.P.sub.p, where is the effective stress, is the total stress, and P.sub.p is the pore pressure. Skempton's coefficient (B) is the coefficient used for calculating the pressure change due to a change in isotropic stress without expulsion of fluid for a saturated specimen, and is expressed according to the relation P.sub.p=B.Math., in which is the change in isotropic stress, and P.sub.p is the change in pore pressure.
(61) According to the method of the invention, these parameters can be determined for the cement system starting from its youngest age, which notably allows better modeling of the mechanical behavior of the cement system. It may be important to know the behavior of the cement in the early stage in the context of drilling operations, for example for operations which it must be possible to carry out quickly after pumping the cement slurry into the well, such as thermal logs for locating the top of the column of cement, additional drilling operations once the casing is in place, perforation of the production zones, or for evaluating the stress state in the cement sheath once the cement has hardened.
(62) The Method
(63) The flowchart in
(64) The cement system tested by the method according to the invention has a known initial composition C.sub.0 and a fineness . Another initial parameter used by the method according to the invention is the velocity of the compression waves in the cement system as a function of time V.sub.p(t). Knowledge of these initial parameters makes it possible, thanks to the method according to the invention, to determine at least one mechanical parameter of the cement system.
(65) The method according to the invention is not limited to the combination of steps A to D, in the order stated, and intermediate steps may be carried out, while remaining within the scope of the invention.
(66) Step of Measurement of the Velocity of the Compression Waves of the Cement System as a Function of Time
(67) According to one embodiment of the invention, the method further comprises an initial step of measurement of the velocity of the compression waves as a function of time V.sub.p(t) in a specimen of the cement system. Such a measurement may, for example, be carried out by a method of the Ultrasonic Cement Analyzer UCA type, as described for example in U.S. Pat. No. 4,259,868. The methods of the UCA type are well-known methods for evaluating the quality of a cement system, and form part of the second category of methods of measurement described above, for characterizing the mechanical behavior of a cement system. They are nondestructive methods allowing analysis of cement specimens, in the form of cement grout, using measurement of the velocity of ultrasonic waves, notably of compression, passing through the specimen, without the need to bring the specimens to the environmental conditions (pressure and temperature) of the laboratory prior to measurement. An improvement of the methods of the UCA type makes it possible, moreover, to measure the velocities of the shearing waves, and are designated as MPRO measurements (Reddy et al..sup.(7)). The velocity of the compression and shearing waves as a function of time thus recorded allows calculation on the one hand of the uniaxial compressive strength, linked to the velocity of the compression waves by a correlation function, and on the other hand the dynamic elastic parameters, from the following relations:
(68) Dynamic Poisson's ratio:
(69)
(70) Dynamic Young's modulus:
(71)
(72)
(73) The measurement protocol according to a method of the UCA or MPRO type follows the following scheme: preparation of a volume of cement slurry; filling of the measuring cell; conditioning the specimen of the cement system by applying a ramp of increase in pressure and temperature to reach the in-situ conditions (P.sub.1, T.sub.1). Once these conditions have been reached, the pressure and the temperature remain constant; measurement, as a function of time, of: the velocity of the compression waves, and of velocity of the shearing waves in the case of a measurement of the MPRO type; the pressure; and the temperature; and use of a correlation function for evaluating the uniaxial compressive strength of the cement system as a function of time, and use of relations (III) and (IV) described above, for evaluating the dynamic Poisson's ratio and the dynamic Young's modulus as a function of time in the case of an MPRO measurement; on completion of the test, removal of the test specimen and observation of the cement specimen.
(74) It is to be understood that the invention is not limited to measurement of V.sub.p(t) by the methods of the UCA and MPRO type described here, and that a person skilled in the art will be able to select any method permitting measurement of the velocity of the compression waves of a cement system. Examples of such methods are described for example in the following documents: U.S. Pat. Nos. 5,859,811, 5,763,773, 5,357,481, 5,168,470, 5,001,676, 4,813,028, 4,779,236, 4,255,798, 3,401,773, and 2,538,114. It is also obvious that the method according to the invention can be carried out without having to perform this step of measurement of V.sub.p(t), if this data element is known anyway for the cement system under investigation.
(75) One advantage of using measurement of the velocity of the compression waves is that this is a simple measurement that can be standardized, thus contributing to providing a method that can easily be applied industrially. The experimental protocol used for determining V.sub.p(t), if needed, is simple. It is only necessary to know the velocity of the compression waves to determine the mechanical behavior of a cement by the method according to the present invention.
(76) Step A
(77) Step A consists of determining the degree of hydration of the cement system as a function of time (t), based on knowledge of the velocity of the compression waves V.sub.p(t) of the cement system in question, measured in a specimen of the cement system, at a pressure P.sub.1 and a temperature T.sub.1.
(78) For this, the method according to the invention uses an empirical correlation 110 linking (t) to V.sub.p(t).
(79) According to one embodiment of the invention, the degree of hydration of the cement system as a function of time (t) is calculated from V.sub.p(t) according to a linear relation. Preferably, the degree of hydration of the cement system as a function of time (t) is calculated from V.sub.p(t) according to the following linear relation:
(80)
with V.sub.0 and V.sub.P corresponding respectively to the velocity of the compression waves measured in the specimen of the cement system at time t=0 and at time t, and V.sub.corresponding to the velocity of the compression waves in the specimen of the fully hydrated cement system.
(81) The values of V.sub.p and V.sub.0 are known at the start of step A. The value of V.sub. can be found experimentally by the same measurement as that for finding V.sub.p(t), and corresponds to a specimen in which hydration is complete. Knowing V.sub.p(t), V.sub. is for example calculated using linear regression.
(82) According to one embodiment of the invention, the value of V.sub. is found from a model established on the basis of preliminary experimental data from tests of the UCA type, allowing this value to be predicted for any cement system. According to this embodiment, it is not necessary to undertake measurement of V.sub. for the cement system considered by the method according to the invention.
(83) According to one embodiment of the invention, V.sub. is equal to about 3980 m/s.
(84) Step B
(85) The method according to the invention comprises a step B consisting of determining the degree of hydration (t), resulting from step A, as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n.
(86) This determination uses a kinetic model 120 of the hydration of the cement system. According to a preferred embodiment of the invention, this kinetic model 120 comprises two stages corresponding to two substeps of step B: B-i and B-ii.
(87) According to one embodiment of the invention, the hydration process comprises a first stage in which hydration is mainly governed by a process of nucleation and growth, and a second stage in which hydration is mainly governed by an ion diffusion process, said second stage starting when the degree of hydration reaches a threshold value of the degree of hydration *, this threshold value * being a function of the temperature. Step B comprises the following substeps: (B-i) determination of the degree of hydration (t) during the first stage of the process of hydration of the cement system; (B-ii) determination of the degree of hydration (t) during the second stage of the process of hydration of the cement system.
(88) Each of the substeps B-i and B-ii takes into account the fineness of the cement system, the pressure and the temperature for determining the degree of hydration (t).
(89) The method therefore advantageously takes into account the effects of temperature and pressure for simulating the evolution of the degree of hydration of the cement system.
(90) According to one embodiment of the invention, the threshold value of degree of hydration * is evaluated by minimizing the difference between (t), determined using the kinetic model 120, and (t) determined experimentally from the velocity of the compression waves, for different temperatures, and at a constant pressure, so as to take into account the variation of * as a function of the temperature in step B. Advantageously, experimental determination of (t) is carried out at different temperatures, and at a constant pressure less than or equal to 1 MPa, preferably less than or equal to 0.5 MPa, even more preferably less than or equal to 0.3 MPa. At such pressures, it can be considered that the effect of the activation volume is negligible.
(91) Preferably: the cement system of initial composition C.sub.0 comprises a cement and water, the cement comprising at least one reactive initial phase X; the degree of hydration (t) determined in step B corresponds to the weighted average of the degrees of hydration of each of the reactive initial phases X of the cement; the degree of hydration of each of the reactive initial phases X of the cement is a function of the ratio between the chemical affinity A.sub.X () of the reactive initial phase X, said chemical affinity A.sub.X () controlling the degree of evolution of hydration of the reactive initial phase X, and the characteristic time associated with the reaction of the reactive initial phase X with water .sub.x; and the characteristic time associated with reaction of the reactive initial phase X with water .sub.x is a function of the fineness of the cement, the pressure and the temperature.
(92) Advantageously, the characteristic time associated with reaction of the reactive initial phase X with water .sub.x is expressed according to the following equation:
(93)
where .sub.0 is the fineness of a reference cement, preferably .sub.0=3600 cm.sup.2/g, T.sub.0 is the initial temperature and P.sub.0 is the initial pressure at time t=0 of the hydration process, R is the gas constant, E.sub.x is the activation energy, V.sub.x is the activation volume for nucleation and growth of the hydrates during the first stage of the hydration process, n.sub.x is a constant, determined experimentally, the values of which are published in the literature (Bernard et al..sup.(12)).
(94) Substep B-i
(95) In substep B-i, the first stage of evolution of the degree of hydration is considered, where hydration is mainly governed by a process of nucleation and growth, as described for example by Avrami.sup.(3). This first stage comprises the phases of acceleration and slowing of the hydration process in the case of a Portland cement. This substep B-i consists of determining the degree of hydration of the cement system from the degrees of hydration of each of the reactive initial phases X of the cement according to the following relation:
(96)
(97) where N is the number of reactive initial phases X. For example, for the clinker, X would be one of the four main constituents of the clinker (C.sub.3S, C.sub.2S, C.sub.3A, C.sub.4AF). M.sup.x is the mass fraction of constituent X.
(98) The degree of hydration of the reactive initial phase .sub.x is defined as the ratio of the amount of this phase that has reacted to the initial amount of this phase, and satisfies the following equation:
(99)
(100) The chemical affinity A.sub.x() of the reactive initial phase X satisfies the following equation:
(101)
(102) where n.sub.x and .sub.0x are constants determined experimentally and known by a person skilled in the art (Bernard et al..sup.(12)).
(103) The characteristic time associated with reaction of the reactive initial phase X with water .sub.x is a function of the fineness of the cement, the pressure and the temperature. In the course of substep B-i, .sub.x satisfies the following equation:
(104)
(105) in which .sub.0 is the fineness of a reference cement, preferably .sub.0=3600 cm.sup.2/g, T.sub.0 is the initial temperature and P.sub.0 is the initial pressure at time t=0 of the hydration process, R is the gas constant, equal to 8.314 J K1 mol1, E.sub.x is the activation energy, V.sub.x is the activation volume for nucleation and growth of the hydrates during the phases of growth and slowing of the hydration process, equal to 2710.sup.6 m.sup.3/mol, and n.sub.x is a constant determined experimentally and known by a person skilled in the art (Bernard et al..sup.(12)).
(106) The effects of the fineness of the cement system, of the pressure and of the temperature on the hydration kinetics of the latter are integrated in this equation (VI). This equation establishes that the rate of evolution of hydration of a cement system increases with the fineness, pressure and temperature.
(107) Substep B-ii
(108) In substep B-ii, the second stage of evolution of the degree of hydration is considered, where hydration is mainly governed by an ion diffusion process. This second stage comprises the curing phase in the case of a Portland cement.
(109) We use r* to denote the value of the radius of the cement grain surrounded by a layer of hydrates when the degree of hydration of the cement reaches a threshold value *. The value of the radius decreases with the progress of hydration, and its rate of decrease can be written as a function of a diffusion constant D (cm.sup.2/h) according to the following equation:
(110)
(111) As before, the degree of hydration (t) can be expressed as a function of the chemical affinity A(). (t) and A() satisfy the following equation:
(112)
(113) The chemical affinity satisfies the following equation:
(114)
(115) As before, the time characteristic .sub.x associated with reaction of the reactive initial phase X with water can be expressed as a function of the fineness of the cement, the pressure and the temperature. .sub.x satisfies equation (VI) explained above.
(116) During this second stage, the reference time characteristic .sub.x(T.sub.0,.sub.0) is controlled by the diffusion of ions through the layer of hydrates around the cement grains (Bernard et al..sup.(12)):
(117)
(118) The kinetic model 120 used in the method according to the invention advantageously takes into account the effect of the fineness of the cement system, temperature and pressure to simulate the results of evolution of the degree of hydration of the cement system. The activation volume V.sub.x is advantageously considered to be identical for each of the reactive initial phases. The threshold value of degree of hydration * is evaluated by minimizing the difference between (t), determined according to step A, and (t) determined experimentally for the cement system, for different temperatures, and at a constant pressure. Advantageously, the pressure is less than or equal to 1 MPa, preferably less than or equal to 0.5 MPa, even more preferably less than or equal to 0.3 MPa. At this low pressure, the effect of the activation volume can in fact be neglected.
(119) According to one embodiment of the invention, the pressure does not affect the threshold degree of hydration *, which varies only as a function of the temperature. In particular, beyond a certain value of the temperature of hydration, the diffusion phase begins earlier at a higher hydration temperature, and the higher temperature causes increase in the level of CSH HD in the long term.
(120) Step C
(121) This step consists of determining the composition of the cement system as a function of time C(t) and as a function of desired values of fineness .sub.n of the cement system, of pressure P.sub.n, and/or of temperature T.sub.n, from the degree of hydration (t) determined in step B.
(122) For this, the method according to the invention uses a composition model 130, which makes it possible to know, at any degree of hydration of the cement system, the system's content of each phase considered. In particular, the volume, mass or mole fraction, preferably volume fraction, of each phase of the cement system is determined.
(123) Firstly, knowledge of (t), for desired values of fineness of the cement system, of pressure and/or of temperature makes it possible to estimate the fraction, preferably the volume fraction, of the initial phases of the cement system (reactive initial phases of the cement and initial water consumed), as a function of time. Secondly, based on the relations between the molar proportion of the reactants and of the hydrates of the chemical reactions of hydration of the cement system, the fraction, for example volume fraction, of the hydrated phases of the cement system is calculated at a given time. In fact, the chemical equations can be used for determining the proportion as numbers of moles of the reactants and hydrates. The volume fraction is then determined, knowing the density and molecular weight of the hydrates. Thus, the fractions, preferably volume fractions, of the hydrated phases of the cement system, in particular the CSH phases and CH phase, are determined. Finally, the fraction, preferably volume fraction, of the aluminates is determined as the difference between the initial proportion, preferably total initial volume, and the calculated proportion, preferably calculated volume, of all the other phases.
(124) Advantageously, the composition model 130 takes into account the temperature at which hydration takes place, notably with regard to determination of the fractions, preferably volume fractions, of the hydrated phases, in particular of the CSH phase.
(125) In this step, the composition of the cement system C(t) is determined as a function of time, for desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n.
(126) In the method according to the invention, the cement system comprises m phases, including: at least one reactive initial phase X, preferably selected from the group consisting of tricalcium silicate C.sub.3S, dicalcium silicate C.sub.2S, tricalcium aluminate C.sub.3A, tetracalcium aluminoferrite C.sub.4F, and combinations thereof; at least one hydrated phase Y resulting from the hydration of at least one reactive initial phase X, preferably selected from the group consisting of hydrated calcium silicate CSH, calcium hydroxide CH, hydrated calcium trisulfoaluminate TSA, hydrated calcium monosulfate AFm, hydrated calcium aluminoferrite, and combinations thereof; water;
the initial composition of the cement system C.sub.0 comprising a defined initial volume of water V.sub.w.sup.0 and at least one reactive initial phase X.
(127) Step C comprises estimation of the composition of the cement system as a function of time C(t) by determining the mole, mass or volume fraction of the m phases of the cement system.
(128) According to one embodiment of the invention: the volume of at least one reactive initial phase X as a function of time V.sub.x(t) is calculated according to equation (XIV):
V.sub.x(t)=V.sub.x.sup.0(1.sub.x(t))(XIV)
with V.sub.x.sup.0 the initial volume of the reactive initial phase X, and .sub.x(t) the degree of hydration of the reactive initial phase X as a function of time; the volume of at least one hydrated phase as a function of time is calculated according to equation (XV):
V(t)=V.sub.y.sup.x.Math..sub.x(t)(XV)
with V.sub.y.sup.x the volume occupied by the hydrated phase Y formed by the reactive phase X and .sub.x(t) the degree of hydration of the reactive phase X as a function of time; the volume of water as a function of time V.sub.w(t) is calculated according to equation (XVI):
V.sub.w(t)=V.sub.w.sup.0V.sub.w.sup.x.Math..sub.x(t)(XVI)
with V.sub.w.sup.0 the initial volume of water in the cement system, V.sub.w.sup.x the volume of water consumed by phase X, .sub.x(t) the degree of hydration of X as a function of time.
(129) The method according to the invention may moreover take into account other phases, such as incoming water, diffusing from the environment to the pores of the cement system, or at least one gas phase. In this case, the method makes it possible in addition to determine a fraction, for example volume fraction, of water entering the cement system as a function of time, and a fraction, for example volume fraction, of gas as a function of time. For this, the fractions of the incoming water and/or of the gaseous phases are determined on the basis of the phenomenon of chemical shrinkage that occurs during hydration of the cement system.
(130) According to one embodiment of the invention, the volume of the hydrated phase CSH is determined as a function of the temperature at which hydration takes place. In particular, the fraction of the phases CSH LD and CSH HD is determined differently depending on whether hydration takes place at room temperature (20 C.5 C.), or at a temperature above or below room temperature.
(131) In the case when hydration takes place at room temperature, the fractions, preferably volume fractions, of CSH LD and CSH HD can be expressed according to the following equations (Bernard et al..sup.(12)):
V.sub.LD(t)=V.sub.CSH.sup.i(*(*.sup.i(t))H[*.sup.i(t)])(XVII)
V.sub.HD(t)=V.sub.CSH.sup.i(.sup.i(t)*)H[.sup.i(t)*](XVIII)
where H is the Heaviside function, and i denotes each of the reactions having the hydrated phase as reaction product.
(132) The density of CSH HD and CSH LD is expressed by:
.sub.HD=(1.sub.HD).Math..sub.g+.sub.HD.Math..sub.W(XIX)
.sub.LD=(1.sub.LD).Math..sub.g+.sub.LD.Math..sub.W(XX)
where .sub.g is the density of the globule, preferably equal to 2.65 g/cm.sup.3, .sub.w is the density of water, equal to 1 g/cm.sup.3, and .sub.HD and .sub.LD are the respective porosities of CSH HD and CSH LD.
(133) In the case when hydration takes place at a temperature above room temperature, determination of the composition C(t) takes into account the influence of the temperature, via the temperature-dependent threshold degree of hydration *, on the fractions of CSH LD and CSH HD, and optionally on the fraction of incoming water. The fractions, preferably volume fractions, of CSH LD and CSH HD can be expressed by the same equations (XVII) and (XVIII) above, which take into account a value of the porosity of the CSH HD phase different from that at room temperature. The porosity of CSH HD at a given temperature is determined by assuming that 1) the amount of globules (of CSH LD and of CSH HD) only depends on the degree of hydration, 2) the volume of the globules is constant for a given hydration temperature, 3) the density of the globules of CSH is barely altered by the temperature, 4) the total porosity is not altered by the temperature and 5) the total pore volume measured by stoving at 105 C. is considered to be the sum of the pore volumes derived from the globules, from CSH LD, from CSH HD and of the volume of the capillaries.
(134) In fact, in the case of a temperature above room temperature, the volume fraction of CSH HD and its density are higher (porosity of CSH HD lower) and the volume fraction of CSH LD is lower than at room temperature. The macroporosity of the cement system also increases with a higher temperature, for one and the same degree of hydration.
(135) A system of equations (XXI) is thus obtained, for calculating the volume fractions of CSH LD and CSH HD as well as the porosity of CSH HD at a temperature T.sub.2 as a function of these same parameters at a temperature T.sub.1, provided that the difference in capillary porosity is known.
(136)
(137) The difference in capillary porosity is for example taken as equal to 6% between the case at a temperature of 60 C. and that at a temperature of 20 C., based on measurements with the mercury porosimeter. Thus, the porosities of CSH HD and of CSH LD, which are for example 24% and 37% respectively at an ambient temperature of 20 C., are 17% and 37% respectively at a temperature of 60 C.
(138) Step D
(139) This step consists of determining at least one mechanical parameter of the cement system as a function of time, and as a function of the desired values of fineness .sub.n of the cement system, of pressure P.sub.n and/or of temperature T.sub.n, from the composition of the cement system C(t) determined in step C.
(140) For this, the method according to the invention uses a method of multi-compositional analysis 140, based on techniques of homogenization such as are used in micromechanics. This method of multi-compositional analysis 140 takes into account a multi-scale model of the cement system for determining, based on homogenization techniques, at least one mechanical parameter of the cement system as a function of time, for a given value of fineness of the cement system, of pressure and/or of temperature, knowing the composition of the cement system C(t) determined in step C, and knowing the evolution of the components of the cement of the cement system obtained from the model of the hydration kinetics used in step A. The multi-scale model comprises at least one elementary scale representing globules of the solid phase CSH and a macroscopic scale of the cement system, preferably a multi-scale model comprising three scales.
(141) In this step D, the physicochemical heterogeneity of the cement system, in particular of the hardened cement, is represented by a multi-scale model. A local scale comprises elementary units called globules, representing the solid hydrated phase CSH. This local scale represents the smallest scale of the multi-scale model used in this step. A macroscopic scale represents the cement system at the macroscopic scale. Intermediate scales may be used. The bulk modulus k.sub.s and the shear modulus g.sub.s of the globules constitute the two unknowns of the multi-scale model.
(142) Classically, micromechanics, in the mechanics of materials, consists of estimating the mechanical properties of a material by considering a boundary problem of a representative volume element (RVE). According to Zaoui.sup.(14), there are three steps for homogenization: description, localization and homogenization.
(143) In the first step, the RVE must be carefully chosen to represent the macroscopic behavior of the material. Thus, to incorporate all the mechanical and geometric information of the heterogeneous phases of the material, the RVE is preferably sufficiently large. Moreover, in the context of continuous media, this volume is preferably sufficiently small to describe the continuity of the macroscopic structure.
(144) In the second step, the interaction of the phases in the RVE is considered. Various well-known homogenization schemes are used. The diluted scheme does not consider any interaction between the inclusions in the RVE, and can only be used for low volume fractions of the inclusions. The Mori-Tanaka scheme, which takes into account the interaction between the inclusions, is commonly used for a microstructure of composites with a matrix and inclusions. The difference between the Mori-Tanaka scheme and the self-consistent scheme is that the latter takes the homogenized material as the matrix, solving a system of nonlinear equations for estimating the effective mechanical properties of the material. For the case of a composite material with a matrix and inclusions, the more advanced scheme of Ponte-Castaneda and Willis (Pont Castenada et al..sup.(16)) takes into account in addition information on the orientation and spatial distribution of the inclusions in the RVE. After selecting the estimation scheme, the relations between the local stress and strain tensors and the macroscopic stress and strain tensors are established in this step. These relations form a tensor called strain localization tensor. In cases where the boundary conditions are homogeneous, Hill's lemma.sup.(17) provides demonstration that the macroscopic strain and stress are equal respectively to the average of the field of the microscopic strain and stress respectively. For homogeneous linear elastic ellipsoidal inclusions immersed in a homogeneous linear elastic solid medium, Eshelby.sup.(18) demonstrated that the strain in the inclusions is homogeneous. Finally, the strain localization tensor is determined as a function of the characteristics of the matrix and of the inclusions.
(145) In the homogenization step, by combining equations of behavior of the material at local and macroscopic level, the elastic and hydro-mechanical coupling parameters can be expressed as a function of the strain localization tensors. For a drained case, the tensor of the rigidity of the material is expressed by:
C.sup.hom=3K.sub.d.sup.homJ+2G.sup.homK(XXII)
(146) where
(147)
K=IJ;
(148)
.sub.ij denotes Kronecker's delta, K.sub.d.sup.hom is the drained bulk modulus, G.sup.hom is the shear modulus. According to Zaoui.sup.(14), for an isotropic case with n spherical inclusions, the effective drained bulk modulus and shear modulus are calculated from the following the expressions (XXIII) and (XXIV):
(149)
(150) in which f.sub.r, k.sub.r, and g are respectively the volume fraction, the bulk modulus and the shear modulus of phase r. For the case when all the inclusions are spherical, the volume strain localization tensor A.sub.v.sup.r and the deviatoric strain localization tensor A.sub.r.sup.d are given by the following equations (XXV) and (XXVI):
(151)
with
(152)
k.sub.0 is the bulk modulus of the reference matrix, and g.sub.0 is the shear modulus of the reference matrix.
(153) For calculating the rigidity tensor of the solid phase, the Biot coefficient tensor and the homogenized Biot modulus, two cases are considered:
(154) In the first case, the material considered comprises a single porous phase (the pores) and n1 solid phase. According to Ulm et al..sup.(19), the Biot coefficient tensor of a material having a single porous phase is given by the following equation (XXVII):
(155)
(156) The symbol A
.sub.V denotes the volume mean value of A in the volume V. The homogenized Biot modulus is written in the following form (XXVIII):
(157)
(158) where c.sub.r is the rigidity tensor of phase r, which is defined by the following formula (XXIX):
c.sub.r=3k.sub.rJ+2g.sub.rK(XXIX)
(159) In the second case, the material is a multi-scale porous material, for example two scales for simplicity. The generalization with N successive scales is then made without difficulty. The following configuration is taken into account: the material comprises q porous phases (solid and the small pores), a pore volume (large pores) and nq1 solid phases. Homogenization consists of performing two steps I and II: the first step II consists of homogenizing q porous phases separately to obtain the effective parameters of each phase of step I (c.sub.r.sup.I, b.sub.r.sup.I, N.sub.r.sup.I, c.sub.sr.sup.I which are respectively the rigidity tensor, the Biot coefficient tensor, the Biot modulus, and the rigidity tensor of the solid phase of phase r in step I) as presented in the first case above. The second step II consists of homogenizing q porous phases, a volume of large pores and nq1 solid phases. The homogenized Biot tensor in the second step is expressed by the following equation (XXX) (Ulm et al..sup.(19)):
(160)
(161) where b.sub.r is Biot's coefficient of phase r. It should be noted that Biot's coefficient of the solid phases is equal to 0. The effective Biot modulus is given by the following expression (XXXI) (Ulm et al..sup.(19)):
(162)
(163) According to one embodiment, the heterogeneity of the cement system in step D is manifested at three scales (Jennings.sup.(11)): An elementary scale Sc.0 in which the globules have a characteristic length of the order of 10.sup.9 m, and are regarded as representing the solid phase of CSH. A first scale Sc.1 corresponds to the phases CSH LD and CSH HD, in the form of globules, having a characteristic length between about 10.sup.9 and 10.sup.8 m, and further comprises the pores of CSH gel. A second scale Sc.2 corresponds to the cement system having a characteristic length above about 10.sup.8 m, and comprises the phases CSH LD, CSH HD, CH, the volume of the capillary pores, the aluminates and the reactive initial phases (the clinker grains).
(164) Within the first scale Sc.1, two inclusions are considered: on the one hand the matrix formed by the solid globules, and on the other hand the pores in the phases CSH LD and CSH HD. The matrix occupies for example 63% of volume for the case of the CSH LD phase, and it occupies for example a proportion above 76%, depending on the temperature, of volume for the CSH HD phase. The Mori-Tanaka scheme (Ghabezloo.sup.(13)) is selected, with the solid phase playing the role of reference medium. This Mori-Tanaka scheme is appropriate for materials whose solid phase is dominant and for which there are interactions between the particles (Bernard et al..sup.(12)). The effective mechanical parameters, for example the bulk modulus and the shear modulus, of the CSH phase, in its two forms CSH LD and CSH HD, can be determined according to the following equations (XXXII) and (XXXIII), presented in the works of Ghabezloo.sup.(13,20).
K.sub.X.sup.hom=(1.sub.X)k.sub.SA.sub.c,X.sup.v(XXXII)
G.sub.X.sup.hom=(1.sub.X)g.sub.SA.sub.c,X.sup.d(XXXIII)
(165) where X denotes the phase CSH LD or the phase CSH HD, k.sub.s and g.sub.s are respectively the bulk modulus and the shear modulus of the globules which represent the solid hydrated phase CSH at the elementary scale Sc.0 (s as solid).
(166) Assuming spherical geometry for all the phases, the strain localization tensors are calculated according to equations (XXV) and (XXVI) described above, with k.sub.0=k.sub.s and g.sub.0=g.sub.s (k.sub.0 is the bulk modulus of the reference matrix, and g.sub.0 is the shear modulus of the reference matrix).
(167) Within the second scale Sc. 2, the evolution of the volume fraction of the phases of the cement system during hydration is taken into account. Advantageously, the self-consistent scheme is used at this scale. This makes it possible to take into account the percolation threshold, and is appropriate for estimating the elastic properties of the cement system at this scale (Ghabezloo.sup.(13)). This second scale Sc.2 comprises six phases: CSH LD (LD), CSH HD (HD), CH, the volume of the capillary pores (cp), of the aluminates (AL), and the reactive initial phases of the cement, which are for example the clinker grains (CK). At this scale Sc.2, the aluminates phase (solid phase) is assumed to have elastic properties similar to those of CSH LD, which are not altered by the hydration temperature. The expressions for the homogenized elastic moduli are as follows:
K.sub.cp.sup.hom=(f.sub.LD+f.sub.AL)K.sub.LD.sup.homA.sub.LD,cp.sup.v+f.sub.HDK.sub.HD.sup.homA.sub.HD,cp.sup.v+f.sub.CHk.sub.CHA.sub.CH,cp.sup.v+f.sub.CKk.sub.CKA.sub.CK,cp.sup.v(XXXIV)
G.sub.cp.sup.hom=(f.sub.LD+f.sub.AL)G.sub.LD.sup.homA.sub.LD,cp.sup.v+f.sub.HDG.sub.HD.sup.homA.sub.HD,cp.sup.v+f.sub.CHg.sub.CHA.sub.CH,cp.sup.v+f.sub.CKg.sub.CKA.sub.ck,cpv(xxxv)
(168) The localization tensors are determined from equations (XXV) and (XXVI) described above, with k.sub.0=K.sub.cp.sup.hom, and g.sub.0=G.sub.cp.sup.hom (k.sub.0 is the bulk modulus of the reference matrix, and g.sub.0 is the shear modulus of the reference matrix).
(169) The parameters at this scale Sc.2 are for example the elastic properties of CH and of the reactive initial phases of the cement (for example the four main components of the clinker).
(170) Computer Program
(171) According to another of its aspects, the invention relates to a software product for storing, in a memory of a unit of a processor or on a removable storage medium suitable for interacting with said unit of the processor, the software product comprising instructions for carrying out the method according to the invention.
EXAMPLES
(172) The invention will be demonstrated with its obvious advantages with the following, nonlimiting example.
(173) The Cement System Cem1
(174) The cement system cem1 given below as an example comprises a Portland cement of class G, with the composition shown in Table 3.
(175) TABLE-US-00003 TABLE 3 Chemical name Chemical formula Symbol Percentage by weight (%) Tricalcium silicate (alite) 3CaOSiO.sub.2 C.sub.3S 55 Dicalcium silicate (belite) 2CaOSiO.sub.2 C.sub.2S 18 Tricalcium aluminate 3CaOAl.sub.2O.sub.3 C.sub.3A 10 Tetracalcium aluminoferrite (ferrite) 4CaOAl.sub.2O.sub.3Fe.sub.2O.sub.3 C.sub.4AF 8 Calcium sulfate dihydrate (gypsum) CaSO.sub.42H.sub.2O C
(176) The initial composition C.sub.0 of the cement system cem1 is given in Table 4 below. It corresponds to a ratio of water to cement equal to about 044 (w/c).
(177) TABLE-US-00004 TABLE 4 Component Amount [g] Cement 914.12 Water 396.13 Antifoaming agent 7.31 (D047) Dispersant 11.06 (D604AM) Anti-sedimentation agent 1.37 (D153)
(178) The cement slurry is prepared as follows, by mixing in 5 steps: mixing distilled water with an antisedimentation agent (D153); mixing for at least 5 minutes at a speed of about 4200 revolutions per minute; introducing the other two admixtures: a dispersant and an antifoaming agent (D604AM and D47); mixing at high speed (a speed of 4200 revolutions per minute) for about 15 seconds while adding cement; increasing the speed to 12000 revolutions per minute, mixing for 35 seconds.
(179) UCA Test on a Specimen of the Cement System Cem1
(180) The principle of the method and a device of the UCA type are described above and are applied here. After installation of the UCA cell in the system for generating pressure and temperature, the pressure is first increased to the desired value (for example 0.3 MPa, 20 MPa or 40 MPa) and the temperature is then increased to the temperature of the test in 30 min. Measurements of transit time were carried out from the start of the test, at t=0 and T=25 C.
(181)
(182) Calorimetric Test on a Specimen of the Cement System Cem1
(183) The principle of a calorimetric test was described above and is applied here. The cement system cem1 is tested by performing an isothermal calorimetric test at 25 C.
(184)
(185)
(186) Uniaxial Tests on a Specimen of the Cement System Cem1
(187) Uniaxial tests for obtaining measurements of the mechanical parameters, in particular of deformability, are carried out on the system cem1. In order to measure the effect of temperature on the evolution of the elastic properties of the cement system during hydration, cylindrical blocks with a length of 250 mm and a diameter of 100 mm were cured at 20 C. and 60 C. at atmospheric pressure in lime-saturated water. After curing for two days, these blocks were cored and sawn to obtain cylindrical specimens with a length of about 100 mm and a diameter of about 40 mm. These specimens were then stored in a neutral solution (pH=13). Uniaxial tests were carried out at the following ages: 3 days, 4 days, 7 days, 14 days and 35 days. The uniaxial tests were carried out using a press with a capacity of 50 tonnes. The speed of uniaxial displacement used is 0.3 m/s. Three LVDT sensors (Linear Variable Differential Transformer) were used for measuring the axial strain. Young's modulus is evaluated on the basis of cycles of unloading reloading from 0 MPa to 18 MPa of axial stress.
(188) Steps A and B of the Method: Determination of (t) at P.sub.1, T.sub.1, and at Different Values of Fineness .sub.n of the Cement System, of Pressure P.sub.n and of Temperature T.sub.n
(189) The velocity of the compression waves as a function of time V.sub.p(t) is measured in a specimen of the cement system cem1, at a pressure P.sub.1 and a temperature T.sub.1, as described in the UCA test above.
(190) V is determined from the UCA test, and corresponds to 37979 m/s.
(191) Knowing V.sub.p(t) (see
(192) This degree of hydration as a function of time (t) is determined for a pressure P.sub.1, and a temperature T.sub.1, with P.sub.1=0.3 or 20 MPa and T.sub.1=25 C.
(193) The value of .sub.x(T.sub.0,.sub.0) used in formula (VI) in the case of the first stage of the hydration process, governed mainly by the phenomena of nucleation and growth, is calculated, using the values of the constants known by a person skilled in the art (Bernard et al..sup.(12)). These values are presented in Table 5. For each reactive initial phase (C.sub.3S, C.sub.2S, C.sub.3A, C.sub.4AF), the chemical affinity is calculated using the values from Table 5.
(194) TABLE-US-00005 TABLE 5 Clinker .sub.x (T.sub.0, ) n.sub.x + 1 .sub.x0 E.sub.x/R ( K) C.sub.3S 13.24 1.76 0.02 4800 C.sub.2S 72.01 1.00 0 2500 C.sub.3A 59 0.90 0.04 5500 C.sub.4AF 24.68 2.34 0.4 4200
(195) The value of .sub.x(T.sub.0,.sub.0) used in formula (VI) in the case of the second stage of the process of hydration of the cement system, governed mainly by the phenomenon of diffusion (period of curing in the case of cem1), is calculated from the values given in the following Table 6:
(196) TABLE-US-00006 TABLE 6 Clinker C.sub.3S C.sub.2S C.sub.3A C.sub.4AF .sub.x (h) 3492 564939 1439 3433
(197) The value of the threshold degree of hydration * for the cement system cem1 is given in Table 7 below. * is evaluated by minimizing the difference between the curves determined on the basis of the method according to the invention and the experimental curves for different temperatures at 0.3 MPa because, for this low pressure, the effect of the variable V expressed in formula (VI) can be neglected.
(198) TABLE-US-00007 TABLE 7 T ( C.) 7 13 15 25 30 40 60 Pressure 0.3 0.3 40 0.3 20 40 0.3 40 0.3 20 (MPa) * 0.68 0.70 0.68 0.72 0.72 0.72 0.60 0.60 0.40 0.40
(199)
(200) Step C of the Method: Determination of the Composition C(t))
(201) In this step, stages 1 and 2 of the hydration process, comprising the phases of initial and dormant hydration, are not taken into account. Stages 3 and 4, comprising the phases of acceleration and slowing of hydration, are taken into account and simulated according to Avrami's theory of nucleation and growth.sup.(3). Stage 5 comprising the curing phase is also taken into account, and is considered to be controlled by diffusion phenomena.
(202)
(203) Step D of the Method
(204) Table 8 presents the bulk moduli k and shear modulus g of the different solid components taken into account during the multi-scale analysis, according to step D of the method: the four phases of the clinker of system cem1, the hydrated phase CH and the globules representing the solid phase CSH of the cement system cem1. All these values were obtained from the literature, except with regard to the moduli of the globules, which were obtained by calibration with the data from tests carried out by Bourissai.sup.(21).
(205) The multi-scale analysis includes two homogenizations: the first homogenization considers on the one hand the matrix formed by the solid globules of CSH, and on the other hand the pores in phases CSH LD and CSH HD. It makes it possible to calculate the bulk modulus and shear modulus of the porous CSH LD and CSH HD. The characteristic length is about 10.sup.9-10.sup.8 m. The matrix occupies 63% of volume for the case of the CSH LD phase, and it occupies a proportion above 76%, depending on the temperature, of volume for the CSH HD phase; the second homogenization considers on the one hand the solid phases (CSH LD, CSH HD, CH, aluminates and reactive initial phases of the clinker) and on the other hand the capillary porosity. It makes it possible to calculate the bulk modulus and shear modulus of the cement system and then all of the elastic and hydro-mechanical parameters. The characteristic length is about 10.sup.8 m.
(206) TABLE-US-00008 TABLE 8 C-S-H C.sub.3S C.sub.2S C.sub.3A C.sub.4AF CH globule k[GPa] 112.5 116.7 120.8 104.2 32.5 23.0 g[GP] 51.9 53.8 55.8 48.1 14.6 17.0
(207)
E.sub.static=0.83E.sub.dynamic
(208)
(209)
(210)
(211)
LIST OF BIBLIOGRAPHIC REFERENCES CITED IN THE DESCRIPTION
(212) (1) Boumiz A., Veet C., Cohen Tenoudjit F., Mechanical properties of cement pastes and mortars at early ages, Advanced Cement based materials, 3, p.94-106 (1996). (2) Haecker C. J., Garboczi E. J., Bohn J. W., Sun Z., Shah S. P., Voigt T., Modeling the linear elastic properties of Portland cement paste, Cement concrete research, 35, p. 1948-1960 (2005). (3) Avrami, M., Kinetics of phase change, Journal of Chemical Physics, 7, p. 1103-1124, 9, p.177-184 (1939-1940). (4) Kondo R., Kodama, M., On the hydration kinetics of cement, Semento Gijutsu Nenpo, 21, p. 77-828 (1967). (5) Fuji, K., Kondo, W., Kinetics of the hydration of tricalcium silicate, Journal of the American Ceramic Society, 57 (11), p. 492-497 (1974). (6) Jennings H. M., Tennis P. D., Model for the developing microstructure in Portland Cement Pastes, J. Am. Ceram. Soc., 77 (12), p. 3161-3172 (1994). (7) Reddy, B. R., Santra, A., McMechan, D., Gray, D., Brenneis, C., Dunn, R., Cement mechanical property measurements under wellbore conditions, SPE 95921 (2005). (8) Jennings H. M., A model for the microstructure of calcium silicate hydrate in cement paste, Cement and Concrete Research, 30, p. 101-116 (2000). (9) Jennings H. M., Colloid model of CSH and implications to the problem of creep and shrinkage, Materials and Structures/Concrete Science and Engineering, 37, p. 59-70 (2004). (10) Constantinides G., Invariant mechanical properties of Calcium-Silicate-Hydrates (CSH) in Cement-Based materials: instrumented nanoindentation and microporomechanical modelling, PhD thesis, Massachusetts institute of Technology (2006). (11) Jennings H. M., Refinements to colloid model of CSH in cement: CM-II, Cement and Concrete Research, 38, p. 275-289 (2008). (12) Bernard, O., Ulm, F.-J., Lemarchand, E. A multiscale micromechanics-hydration model for the early-age elastic properties of cement-based materials, Cement and Concrete Research, 33, p. 1293-1309 (2003). (13) Ghabezloo S., Association of macroscopic laboratory testing and micromechanics modelling for the evaluation of the poroelastic parameters of a hardened cement paste, Cement and Concrete research, 40 (8), p. 1197-1210 (2010). (14) Zaoui A., Continuum micromechanics: survey, Journal of Engineering Mechanics, 128 (8), p. 808-816 (2002). (15) Rixom, R., Mailvaganam, N. Chemical admixtures for concrete, Third edition, Spons Architecture Price Book, 456 p. (1999). (16) Pont Castenada, P., Willis, R. The effect of spatial distribution on the effective behaviour of composite materials and cracked media, J. Mech. Phys. Solids, 43, p. 1919-1951 (1995). (17) Hill, R. The essential structure of constitutive laws for metal composites and polycrystals, J. Mech. Phys. Solids, 15, p. 79-95. (1967). (18) Eshelby, J. D. The determination of the elastic field of an ellipsoidal inclusion, Proceedings of the Royal Society of London, 241, p. 376-392 (1957). (19) Ulm, F.-J., Constantinides, G., Heukamp, F. H. Is concrete a poromechanics material?A multiscale investigation of poroelastic properties, Materials and Structures, 37 (265), p. 43-58 (2004). (20) Ghabezloo S., Micromechanics analysis of thermal expansion and thermal pressurization of a hardened cement paste, Cement and Concrete research, 41 (5), p. 520-532 (2011). (21) Bourissai, M. Thermal, chemical and hydro-mechanical behavior of an oil-industry cement at very young age in HP/HT setting conditions. Experimental approach and analysis by change of scale, Doctorate Thesis, Universit Paris Est, 246 p. (2010).