Multi-ring gas burner
09664394 ยท 2017-05-30
Assignee
Inventors
Cpc classification
F24C3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/14063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/84
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/14062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24C3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/84
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A multi-ring gas burner includes a burner head positioned on a burner base such that the burner base and the burner head define a fuel chamber of an outer burner ring. A cap is positioned on the burner head. The cap has a ledge that extends over a plurality of flame ports of the outer burner ring.
Claims
1. A multi-ring gas burner, comprising: an inner burner; an outer burner ring extending around the inner burner, the outer burner ring including a burner base, a burner head and a cap, the burner head positioned on the burner base such that the burner base and the burner head define a fuel chamber of the outer burner ring between the burner base and the burner head, a plurality of flame ports formed on the burner head, the plurality of flame ports extending from the fuel chamber of the outer burner ring to an outer portion of the outer burner ring, the cap positioned on the burner head, the cap having a ledge, the ledge having an inner surface that faces towards the plurality of flame ports and is positioned over the plurality of flame ports; wherein the burner head includes a plurality of projections positioned at a top portion of the burner head, the cap resting on the plurality of projections at the top portion of the burner head; and wherein the plurality of projections support the cap on the burner head such that a thermal break is provided between the cap and the burner head between each adjacent pair of projections of the plurality of projections.
2. The multi-ring gas burner of claim 1, wherein the burner base and burner head are formed of cast metal and the cap is formed of stamped metal.
3. The multi-ring gas burner of claim 2, wherein the burner base and burner head are formed of cast aluminum alloy and the cap is formed of stamped steel.
4. The multi-ring gas burner of claim 1, wherein the burner head and the cap define a plurality of secondary air channels between the burner head and the cap.
5. The multi-ring gas burner of claim 4, wherein the secondary air channels of the plurality of secondary air channels slope upwardly from an inner portion of the outer burner ring to the outer portion of the outer burner ring.
6. The multi-ring gas burner of claim 1, wherein the cap is not exposed to the fuel chamber of the outer burner ring.
7. The multi-ring gas burner of claim 1, wherein a thickness of the cap is no more than eighty-five thousandths of an inch.
8. The multi-ring gas burner of claim 1, wherein the burner head does not include a ledge positioned over the plurality of flame ports.
9. A multi-ring gas burner, comprising: an inner burner; an outer burner ring extending around the inner burner, the outer burner ring including a burner base, a burner head and a cap, the burner head positioned on the burner base such that the burner base and the burner head define a fuel chamber of the outer burner ring, a plurality of flame ports formed on the burner head, the plurality of flame ports configured for directing gaseous fuel out the fuel chamber of the outer burner ring, the cap positioned on the burner head, the cap having a ledge that extends over the plurality of flame ports; wherein the burner head includes a plurality of projections positioned at a top portion of the burner head, the cap resting on the plurality of projections at the top portion of the burner head; and wherein the plurality of projections support the cap on the burner head such that a thermal break is provided between the cap and the burner head between each adjacent pair of projections of the plurality of projections.
10. The multi-ring gas burner of claim 9, wherein the burner base and burner head are formed of cast metal and the cap is formed of stamped metal.
11. The multi-ring gas burner of claim 10, wherein the burner base and burner head are formed of cast aluminum alloy and the cap is formed of stamped steel.
12. The multi-ring gas burner of claim 9, wherein the burner head and the cap define a plurality of secondary air channels between the burner head and the cap.
13. The multi-ring gas burner of claim 12, wherein the secondary air channels of the plurality of secondary air channels slope upwardly from an inner portion of the outer burner ring to an outer portion of the outer burner ring.
14. The multi-ring gas burner of claim 9, wherein the cap does not contact the fuel chamber of the outer burner ring.
15. The multi-ring gas burner of claim 9, wherein a thickness of the cap is no more than eighty-five thousandths of an inch.
16. The multi-ring gas burner of claim 9, wherein the burner head does not include a ledge that extends over the plurality of flame ports.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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DETAILED DESCRIPTION
(13) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
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(15) Upper and lower cooking chambers 120 and 122 are configured for the receipt of one or more food items to be cooked. Range appliance 100 includes an upper door 124 and a lower door 126 rotatably attached to cabinet 110 in order to permit selective access to upper cooking chamber 120 and lower cooking chamber 122, respectively. Handles 128 are mounted to upper and lower doors 124 and 126 to assist a user with opening and closing doors 124 and 126 in order to access cooking chambers 120 and 122. As an example, a user can pull on handle 128 mounted to upper door 124 to open or close upper door 124 and access upper cooking chamber 120. Glass window panes 130 provide for viewing the contents of upper and lower cooking chambers 120 and 122 when doors 124 and 126 are closed and also assist with insulating upper and lower cooking chambers 120 and 122. Heating elements (not shown), such as electric resistance heating elements, gas burners, microwave heating elements, halogen heating elements, or suitable combinations thereof, are positioned within upper cooking chamber 120 and lower cooking chamber 122 for heating upper cooking chamber 120 and lower cooking chamber 122.
(16) Range appliance 100 also includes a cooktop 140. Cooktop 140 is positioned at or adjacent a top portion of cabinet 110. Thus, cooktop 140 is positioned above upper and lower cooking chambers 120 and 122. Cooktop 140 includes a top panel 142. By way of example, top panel 142 may be constructed of glass, ceramics, enameled steel, and combinations thereof.
(17) For range appliance 100, a utensil holding food and/or cooking liquids (e.g., oil, water, etc.) may be placed onto grates 152 at a location of any of burner assemblies 144, 146, 148, 150. Burner assemblies 144, 146, 148, 150 provide thermal energy to cooking utensils on grates 152. As shown in
(18) A user interface panel 154 is located within convenient reach of a user of the range appliance 100. For this exemplary embodiment, user interface panel 154 includes knobs 156 that are each associated with one of burner assemblies 144, 146, 148, 150 and griddle burner 160. Knobs 156 allow the user to activate each burner assembly and determine the amount of heat input provided by each burner assembly 144, 146, 148, 150 and griddle burner 160 to a cooking utensil located thereon. User interface panel 154 may also be provided with one or more graphical display devices that deliver certain information to the user such as e.g., whether a particular burner assembly is activated and/or the rate at which the burner assembly is set.
(19) Although shown with knobs 156, it should be understood that knobs 156 and the configuration of range appliance 100 shown in
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(21) As may be seen in
(22) Outer burner ring 204 extends between an inner portion 206 and an outer portion 208, e.g., along the radial direction R. Thus, inner portion 206 of outer burner ring 204 may be spaced apart from outer portion 208 of outer burner ring 204, e.g., along the radial direction R. Inner portion 206 of outer burner ring 204 may be positioned adjacent inner burner 202.
(23) Outer burner ring 204 defines at least one fuel chamber 224. In particular, burner head 230 may be positioned on burner base 220 such that burner base 220 and burner head 230 define fuel chamber 224 between burner base 220 and burner head 230. Fuel chamber 224 is configured for receiving gaseous fuel. For example, a mounting bracket 216 mounted to panel 210 below panel 210 may support gas line conduits that each have an orifice for directing gaseous fuel out of the gas line conduits. Venturi inlets 222 may be positioned for receiving the gaseous fuel and drawing in ambient air from below panel 210, as will be understood by those skilled in the art. Within the Venturi inlets 222 and fuel chamber 224, the gaseous fuel and ambient air mix to form a suitable fluid for combustion by burner assembly 200.
(24) Outer burner ring 204 also defines a plurality of flame ports 232, e.g., at outer portion 208 of outer burner ring 204. In particular, burner head 230 and/or burner base 220 may define flame ports 232 at outer portion 208 of outer burner ring 204. For example, burner head 230 may define a top portion of flame ports 232 and burner base 220 may define a bottom portion of flame ports 232 such that burner head 230 and burner base 220 form flame ports 232 when burner head 230 is positioned on burner base 220, as shown in
(25) Cap 240 is positioned on burner head 230, e.g., over flame ports 232. Thus, burner head 230 may be positioned between burner base 220 and cap 240, e.g., along the axial direction A. As may be seen in
(26) Components of burner assembly 200 may be formed of or within any suitable material. For example, burner base 220 may be formed of cast or forged metal, such as aluminum alloy, iron, brass, etc. Similarly, burner head 230 may be formed of forged or cast metal, such as aluminum alloy, iron, brass, etc. Thus, burner base 220 and burner head 230 may be formed of or within similar or common materials, e.g., such that burner base 220 and burner head 230 expand in a similar manner during heating. As another example, cap 240 may be formed of or with a stamped metal, such as stamped steel. Thus, cap 240 may be formed of or with a dissimilar material relative to burner base 220 and burner head 230.
(27) Burner assembly 200 also includes an igniter 214. Igniter 214 is positioned proximate inner burner 202. Igniter 214 is configured for selectively producing a spark or other suitable ignition source. Thus, igniter 214 may selectively ignite gaseous fuel at inner burner 202. As discussed in greater detail below in the context of
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(29) As may be seen in
(30) As may be seen in
(31) Burner head 230 may be positioned on burner base 220 such that side walls 256 of cross-lighting duct 250 are formed by burner head 230 and a top wall 258 of cross-lighting duct 250 is formed by cap 240. Thus, side walls 256 of cross-lighting duct 250 may be formed of or with burner head 230, and top wall 258 of cross-lighting duct 250 may be formed of or with cap 240. In addition, burner head 230 and burner base 220 may define a secondary air opening 259 at bottom portion 254 of cross-lighting duct 250. In such a manner, at least a portion of the bottom of cross-lighting duct 250 may be open, e.g., such that air from below panel 210 and/or burner assembly 200 (shown with arrows SA in
(32) In particular, gaseous fuel at inner burner 202 may be ignited by igniter 212, and flames at inner burner 202 and/or igniter 214 may ignite gaseous fuel exiting fuel chamber 224 at fuel delivery aperture 252 proximate inner portion 206 of outer burner ring 204. The flame may be carried along fuel delivery aperture 252 within cross-lighting duct 250 from inner portion 206 of outer burner ring 204 to outer portion 208 of outer burner ring 204, e.g., along the radial direction R. At outer portion 208 of outer burner ring 204, the flame on fuel delivery aperture 252 may ignite gas exiting flame ports 232. In such a manner, cross-lighting duct 250 may carry flames from inner burner 202 to outer burner ring 204 in order to assist with lighting gaseous fuel at flame ports 232.
(33) The arrangement of cross-lighting duct 250 and fuel delivery aperture 252 within cross-lighting duct 250 may assist with reliably transferring flames from inner burner 202 to outer burner ring 204 for a wide variety of gaseous fuel flow rates through burner assembly 200. For example, positioning fuel delivery aperture 252 at or adjacent bottom portion 254 of cross-lighting duct 250 (e.g., and away from top wall 258 of cross-lighting duct 250 along the axial direction A) allows flames at fuel delivery aperture 252 to burn upwardly, as flames naturally prefer. As another example, momentum of gaseous fuel being injected into cross-lighting duct 250 at fuel delivery aperture 252 may assist with drawing required air into cross-lighting duct 250. In particular, at low flow rates, slow injection of gaseous fuel into cross-lighting duct 250 at fuel delivery aperture 252 only draws a low volume of secondary air into cross-lighting duct 250, and fast injection of gaseous fuel into cross-lighting duct 250 at fuel delivery aperture 252 draws a larger volume of secondary air into cross-lighting duct 250. Thus, a self-correcting or self-regulating fuel/air mixture results within cross-lighting duct 250 and provides a robust flame transfer mechanism for both high and low fuel flow rates. As yet another example, positioning fuel delivery aperture 252 at or adjacent bottom portion 254 of cross-lighting duct 250 limits quenching of flames at fuel delivery aperture 252, e.g., by top wall 258 of cross-lighting duct 250, since there is vertical room for the flames to propagate. Thus, flames at fuel delivery aperture 252 may be smaller in size compared to ducts with apertures at a top portion of a duct due to thermal loss differences between the designs. Further, flames at fuel delivery aperture 252 may burn clean and fast.
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(35) As may be seen in
(36) Flame ports 232 may be at least partially formed on an outer surface 231 of burner head 230, e.g., such that exits 233 of flame ports 232 are positioned at or on outer surface 231 of burner head 230. Outer surface 231 of burner head 230 faces inner surface 244 of ledge 242, e.g., along the radial direction R, and outer surface 231 of burner head 230 may be inclined such that outer surface 231 of burner head 230 is substantially parallel to inner surface 244 of ledge 242. As used herein the term substantially parallel means no more than ten degrees out of parallel. Outer surface 231 of burner head 230 may be inclined at any suitable angle. For example, outer surface 231 of burner head 230 may be inclined at an angle between five degrees and twenty degrees from vertical.
(37) As may be seen in
(38) In contrast to cap 240, burner head 230 may not include a ledge that is positioned over flame ports 232, as shown in
(39) Turning to
(40) Projections 238 may be spaced apart from one another or distributed, e.g., along the circumferential direction C, such that gaps or thermal breaks are provided between cap 240 and burner head 230 between adjacent projections of projections 238. The thermal breaks assist with limiting conductive heat transfer between cap 240 and burner head 230. Thus, as cap 240 is heated by flames at ledge 242 of cap 240, conductive heat transfer between cap 240 and burner head 230 may be limited by the thermal breaks.
(41) Burner head 230 and cap 240 also define a plurality of secondary air passages of channels 236 between burner head 230 and cap 240. Channels 236 permit air to flow between burner head 230 and cap 240, e.g., along the radial direction R, from inner portion 206 of outer burner ring 204 to outer portion 208 of outer burner ring 204. Air within channels 236 may assist with cooling burner head 230 and/or cap 240. Testing of burner 200 with channels 236 between burner head 230 and cap 240 assisted with providing a temperature difference of ninety degrees Fahrenheit for the overall burner assembly 200 relative to a burner without channels between a burner head and a cap.
(42) Channels 236 may be distributed in any suitable manner on burner assembly 200. For example, channels 236 may be spaced apart from each other or distributed, e.g., along the circumferential direction C. In particular, channels 236 may be disposed between flame ports 232, e.g., along the circumferential direction C, and/or above flame ports 232, e.g., along the axial direction A, as shown in
(43) Flames at flame ports 232 may assist with drawing air through channels 236, as will be understood by those skilled in the art. In addition, air that exits channels 236, e.g., at or adjacent ledge 242 of cap 240, may assist with improving combustion of gaseous fuel at flame ports 232 and/or with preventing flame coalescence at flame ports 232. Thus, each channel of channels 236 may have an exit 274 positioned proximate outer portion 208 of outer burner ring 204 and/or ledge 242 of cap 240. In addition, each channel of channels 236 may have an entrance 272 positioned proximate inner portion 206 of outer burner ring 204. In particular, as seen in
(44) Turning now to
(45) Retention ports 234 may be distributed in any suitable manner at outer portion 208 of outer burner ring 204. For example, retention ports 234 may be spaced apart from each other or distributed, e.g., along the circumferential direction C, at outer portion 208 of outer burner ring 204. In particular, each retention port of retention ports 234 may be disposed between a respective pair of adjacent flame ports of flame ports 232, e.g., along the circumferential direction C. Retention ports 234 are also positioned at a bottom of flame ports 232 or below flame ports 232, e.g., along the axial direction A, as shown in
(46) It should be understood that the flame retention features of burner assembly 200 discussed above may be used in or with any other suitable burner assembly. For example, retention ports 234 and channels 236 may be provided on a single ring burner assembly. Thus, e.g., burner assembly 200 need not include inner burner 202, in alternative exemplary embodiments.
(47) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.