INTERSTAGE CAPACITY CONTROL VALVE WITH SIDE STREAM FLOW DISTRIBUTION AND FLOW REGULATION FOR MULTI-STAGE CENTRIFUGAL COMPRESSORS
20230130511 · 2023-04-27
Inventors
Cpc classification
F04D29/684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/462
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Centrifugal compressors can incorporate a side stream flow of intermediate pressure vapor between stages of that compressor. The side stream flow can be controlled by a side stream injection port controlled by a throttle ring disposed between stages of the compressor. The throttle ring can allow or obstruct flow through the side stream injection port. The throttle ring can extend and retract in a direction substantially perpendicular to the direction of flow from the first stage impeller to the second stage impeller. A method of operating a centrifugal compressor can include actuating a throttle ring by rotating a drive ring to adjust a flow of interstage fluid into the second stage impeller.
Claims
1. A centrifugal compressor for compressing a fluid, comprising: a first stage impeller; a second stage impeller; a plurality of guide vanes forming channels located between the first stage impeller and the second stage impeller, the channels configured to direct an interstage flow of the fluid from the first stage impeller to the second stage impeller; a side stream injection port located between the first stage impeller and the second stage impeller, the side stream injection port configured to receive a side stream of the fluid; and a throttle ring configured to move through the side stream injection port between an extended position and a retracted position, a drive ring; and linkage assemblies connecting the drive ring to the throttle ring such that rotation of drive ring moves the throttling ring in the axial direction between the retracted position and the extended position, wherein in the extended position, the throttle ring obstructs flow of the side stream of the fluid through the side stream injection port and partially obstructs the interstage flow of the fluid through the channels, and in the retracted position, the throttle ring allows the side stream of the fluid to flow through the side stream injection port.
2. The centrifugal compressor of claim 1, wherein the throttle ring includes teeth, and in the extended position, the teeth of the throttle ring are disposed in and obstruct the channels.
3. The centrifugal compressor of claim 2, wherein the teeth extend in the axial direction and include tips that curve radially inward.
4. The centrifugal compressor of claim 2, wherein in the retracted position, the teeth of the throttle ring are disposed in the side stream injection port.
5. The centrifugal compressor of claim 2, wherein the teeth of the throttle ring obstruct less of the channels in the retracted position than in the extended position, and the throttle ring obstructs more of the side stream injection port in the retracted position than in the extended position.
6. The centrifugal compressor of claim 1, wherein in the retracted position, the fluid in the side stream flows over the throttle ring into the side stream injection port, and in the extended position, the fluid in the interstage flow passing through the channels by flowing across the tips of the teeth.
7. The centrifugal compressor of claim 1, wherein in the retracted position, the throttle ring blocks the side stream injection port.
8. The centrifugal compressor of claim 1, wherein in the retracted position: the interstage flow of the fluid from the first stage impeller has a higher flowrate in the extended position, and the side stream has a higher flowrate through the side stream injection port than in the extended position.
9. The centrifugal compressor of claim 1, wherein the throttle ring includes radial shafts, each of the linkage assemblies include pairs of a drive linkage and a support linkage connected to the radial shafts of the throttle ring, the drive linkage and the support linkage in each of the pairs connected to the same respective one of the radial shafts on the throttle ring.
10. The centrifugal compressor of claim 9, further comprising: a housing, the throttle ring, the drive ring, and the guide vanes disposed within the housing, wherein the drive linkages connect the drive ring to the throttle ring, the drive linkages configured to transfer rotation of the drive ring into axial movement of the throttle ring, and the support linkages connect the throttle ring to the housing, the support linkages configured to prevent rotation of the throttle ring.
11. The centrifugal compressor of claim 1, further comprising: an actuator and an actuation linkage assembly connecting the actuator to the drive ring, the actuator configured to extending causing the rotation of the drive ring and configured to retract causing an opposite rotation of the drive ring.
12. A method of operating a centrifugal compressor, the centrifugal compressor including a first stage impeller, a second stage impeller, and a plurality of guide vanes and a side stream injection port each respectively located between the first stage impeller and the second stage impeller, and the method comprising: compressing a fluid with the first stage impeller; directing, via channels formed by the plurality of guide vanes, an interstage flow of the fluid discharged from the first stage impeller to an inlet of the second stage impeller; and actuating a throttle ring to adjust a flow of the fluid in the interstage flow into the second stage impeller, the centrifugal compressor including the throttle ring, a drive ring, and linkage assemblies connecting the drive ring to the throttle ring, and the actuating of the throttle ring including: moving the throttle ring in an axial direction between a retracted position and an extended position by rotating the drive ring, the rotation of the drive ring causing the throttle ring to move in the axial direction, wherein in the extended position, flow of the side stream of the fluid through the side stream injection port is obstructed by the throttle ring and flow of the interstage fluid through the channels is obstructed by the throttle ring, and in the retracted position, the side stream of the fluid flows through the side stream injection port and into the inlet of the second stage impeller.
13. The method of claim 12, wherein the throttle ring includes teeth, and the moving of the throttle ring in an axial direction between the retracted position and the extended position includes: moving the throttle ring from the retracted position to the extended position, which includes moving the teeth into the channels, and moving the throttle ring from the extended position to the retracted position, which includes withdrawing the teeth from the channels.
14. The method of claim 12, wherein moving the throttle ring from the extended position to the retracted position includes moving the teeth along the axial direction into the side stream injection port.
15. The method of claim 12, wherein the centrifugal compressor includes an actuator and an actuation linkage assembly connecting the actuator to the drive ring, and the moving of the throttle ring in the axial direction between the retracted position and the extended position by rotating the drive ring includes: extending the actuator to rotate the drive ring in a first direction, and retracting the actuator to rotate the drive ring in an opposite direction.
Description
DRAWINGS
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DETAILED DESCRIPTION
[0056] This disclosure is directed to an interstage capacity control valve for a centrifugal compressor, particularly one providing side stream flow regulation or distribution.
[0057]
[0058] Compressor 100 is a multi-stage centrifugal compressor according to an embodiment. Compressor 100 includes an inlet guide vane 102 where a core flow of fluid to be compressed is received. Compressor 100 includes a first stage impeller 104 driven by rotation of shaft 106, a diffuser 108 downstream of the first stage impeller 104, and a return bend 110 downstream of the diffuser 108. Compressor 100 further includes one or more deswirl vanes 112 downstream of the return bend 110. Compressor 100 includes a side stream injection port 114 and a capacity control valve 116. Compressor 100 includes a second stage impeller 118 downstream of the deswirl vanes 112 and the side stream injection port 114, with a volute scroll 120 and a discharge conic 122 downstream of the second stage impeller 118.
[0059] While compressor 100 is shown in
[0060] Flow of working fluid into compressor 100 may be controlled using one or more inlet guide vanes 102. The one or more inlet guide vanes 102 can be configured to obstruct or permit flow of working fluid into the compressor 100. In an embodiment, each of the inlet guide vanes 102 can be a rotating vane, for example, each rotating vane forming a section of a circle such that when all rotating vanes are in a closed position, the inlet guide vanes 102 obstruct an inlet of the compressor 100. The one or more inlet guide vanes 102 can be movable between a fully open position and the closed position. In the fully open position the effect of the inlet guide vanes 102 on flow into compressor 100 can be minimized, for example by positioning the inlet guide vanes 102 such that the plane of each vane is substantially parallel to the direction of flow of working fluid into the inlet of compressor 100. In an embodiment, each or all of the one or more inlet guide vanes 102 can be varied continuously from the fully open position to the closed position, through one or more partially open positions.
[0061] Compressor 100 includes a first stage impeller 104. The first stage impeller 104 includes a plurality of blades. The first stage impeller 104 is configured to draw in the working fluid that passes the one or more inlet guide vanes 102 when rotated, and to expel the working fluid towards diffuser 108. The first stage impeller 104 is joined to shaft 106. Shaft 106 is rotated by, for example, a prime mover such as a motor.
[0062] Diffuser 108 receives the fluid discharged from first stage impellers 104 and directs the flow of the fluid towards return bend 110. Return bend 110 changes the direction of the flow of the fluid such that it travels through the deswirl vanes 112 towards the second stage impeller 118.
[0063] One or more deswirl vanes 112 are vanes extending from the return bend 110 towards the second stage impeller 118. The deswirl vanes 112 are shaped to straighten the flow of the fluid as the flow passes towards the second stage impeller 118. The deswirl vanes 112 can include notches configured to receive at least a portion of the capacity control valve 116.
[0064] Side stream injection port 114 is a port configured to allow a side stream to be introduced into the interstage flow of fluid through compressor 100. The side stream injection port 114 includes a leading end 124 and a trailing end 126, with the leading end 124 towards the return bend 110 and the trailing end 126 towards the second stage impeller 118. Side stream injection port 114 fluidly connects a side stream flow channel 128 with the interstage flow. The side stream flow channel 128 can receive a side stream of fluid from within a fluid circuit including the compressor 100. The source of the side stream of fluid received by side stream flow channel can be from one or more of a condenser, an economizer, an intercooler, a heat exchanger, or any other suitable source of fluid that is at an intermediate pressure, between the suction pressure and the discharge pressure of the compressor 100. The side stream injection port 114 can be a ring shape surrounding an intake of the second stage impeller 118. The side stream injection port 114 can be provided between the return bend 110 and the second stage impeller 118.
[0065] Capacity control valve 116 is a valve configured regulate the flow through the side stream injection port 114. Capacity control valve 116 is configured to be extended axially through the side stream injection port 114 such that it extends substantially perpendicular to a direction of flow of the interstage flow from deswirl vane 110 towards the second stage impeller 118. Capacity control valve 116 is configured to be able to prohibit flow through side stream injection port 114 in a closed position, for example by including a portion having a thickness corresponding to the width of the side stream injection port 114 from leading end 124 to trailing end 126. In an embodiment, capacity control valve 116 is controlled in conjunction with inlet guide vanes 102. In an embodiment, capacity control valve 116 is controlled independently of inlet guide vanes 102.
[0066] Capacity control valve 116 includes a leading side 130 facing towards the return bend 110 and a trailing side 132 facing towards an inlet into second stage impeller 118. Leading side 130 includes curved surface 134 extending towards a tip 136 of the capacity control valve 116. The curved surface 134 can reduce the cross-sectional thickness of the capacity control valve 116 from a thickness corresponding to the width of the side stream injection port 114 at the base of the curved surface 134 to a smaller thickness at the tip 136. The change in the cross-sectional thickness of capacity control valve 116 over the length of curved surface 134 towards tip 136 is configured to vary the amount of flow through the side stream injection port based on the extension of the capacity control valve 116. In the embodiment shown in
[0067] Where side stream injection port 114 has a ring shape, the capacity control valve 116 can have a corresponding ring shape. In an embodiment, the capacity control valve is a single ring. In an embodiment, the capacity control valve includes a plurality of ring segments. In an embodiment, the capacity control valve 116 includes one or more notches configured to avoid contact between the capacity control valve 116 and one or more deswirl vanes 112 as the capacity control valve 116 is extended. In an embodiment, the capacity control valve can be moved from a fully open position where the tip 136 is located within the side stream injection port 116 or the side stream channel 128, and a fully closed position, where the capacity control valve 116 obstructs the side stream injection port 114 from leading end 124 to trailing end 126.
[0068] In the fully open position of the capacity control valve 116, the tip 136 of the capacity control valve 116 does not extend through the side stream injection port 114. Accordingly, the interstage flow through the deswirl vane 112 is not obstructed, and obstruction of the side stream injection port 114 by the capacity control valve is at a minimum. The side stream fluid passes over the curved surface 134 to join the interstage flow between return bend 110 and second stage impeller 118. The fully open position can be used when the compressor 100 is operating at or near a full-load capacity.
[0069] Second stage impeller 118 is used to achieve the second stage of compression. Second stage impeller 118 draws in the combined interstage and side stream flows and expels the fluid towards volute scroll 120. Second stage impeller 118 can be rotated by shaft 106, which is also used to rotate first stage impeller 104. Fluid at the volute scroll 120 can then be discharged from compressor 100 at discharge conic 122.
[0070] In an embodiment, the side stream provided through side stream injection port 114 can be received from an economizer, such as the economizer 314 shown in
[0071]
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[0075] Compressor 200 is a multi-stage centrifugal compressor. Compressor 200 includes an inlet guide vane 202 where a core flow of fluid to be compressed is received. Compressor 200 includes a first stage impeller 204 driven by rotation of shaft 206, a diffuser 208 downstream of the first stage impeller 204, and a return bend 210 downstream of the diffuser 208. Compressor 200 further includes one or more deswirl vanes 212 downstream of the return bend 210. Compressor 200 includes a side stream injection port 214 and a capacity control valve 216. Compressor 200 includes a second stage impeller 218 downstream of the deswirl vanes 212 and the side stream injection port 214, with a volute scroll 220 and a discharge conic 222 downstream of the second stage impeller 218.
[0076] While compressor 200 is shown in
[0077] Compressor 200 can include one or more inlet guide vane 202 to control flow of working fluid into the compressor 200. The inlet guide vanes 202 can be substantially similar to the inlet guide vanes 102 described above and shown in
[0078] Compressor 200 includes a first stage impeller 204. The first stage impeller 204 is driven by shaft 206. Shaft 206 is rotated by, for example, a prime mover such as a motor. The first stage impellers 204 are configured to draw in the working fluid that passes the one or more inlet guide vanes 202 when rotated, and to expel the working fluid towards diffuser 208.
[0079] Diffuser 208 receives the fluid discharged from first stage impellers 204 and directs the flow of the fluid towards return bend 210. Return bend 210 changes the direction of the flow of the fluid such that it travels through the deswirl vanes 212 towards the second stage impeller 218.
[0080] One or more deswirl vanes 212 are vanes extending from the return bend 210 towards the second stage impeller 218. The deswirl vanes 212 are shaped to straighten the flow of the fluid as the flow passes towards the second stage impeller 218. The deswirl vanes 212 can include notches configured to receive at least a portion of the capacity control valve 216.
[0081] Side stream injection port 214 is a port configured to allow a side stream to be introduced into the interstage flow of fluid through compressor 200. The side stream injection port 214 includes a leading end 224 and a trailing end 226, with the leading end 224 towards the return bend 210 and the trailing end 226 towards the second stage impeller 218. Side stream injection port 214 fluidly connects a side stream flow channel 228 with the interstage flow. The side stream flow channel 228 can receive a side stream of fluid from within a fluid circuit including the compressor 200. The source of the side stream of fluid received by side stream flow channel 228 can be from one or more of a condenser, an economizer, an intercooler, a heat exchanger, or any other suitable source of fluid that is at an intermediate pressure, between the suction pressure and the discharge pressure of the compressor 200. The side stream injection port 214 can be a ring shape surrounding an intake of the second stage impeller 218. The side stream injection port 214 can be provided between the return bend 210 and the second stage impeller 218.
[0082] Capacity control valve 216 is a valve that configured regulate the flow through the side stream injection port 214. Capacity control valve 216 is configured to be extended axially through the side stream injection port 214 such that it extends substantially perpendicular to a direction of flow of the interstage flow from deswirl vane 212 towards the second stage impeller 218. Capacity control valve 216 is configured to be able to prohibit flow through side stream injection port 214 in a closed position, for example by including a portion having a thickness corresponding to the width of the side stream injection port 214 from leading end 224 to trailing end 226. In an embodiment, capacity control valve 216 is controlled in conjunction with inlet guide vanes 202. In an embodiment, capacity control valve 216 is controlled independently of inlet guide vanes 202.
[0083] Capacity control valve 216 includes a leading side 230 facing towards the return bend 210 and a trailing side 232 facing towards an inlet into second stage impeller 218. Leading side 230 includes curved surface 234 extending towards a tip 236 of the capacity control valve 116. The curved surface 234 can cause the distance between capacity control valve 216 and leading end 224 of side stream injection port 214 to be varied as capacity control valve 216 is axially extended or retracted.
[0084] Trailing side 232 includes one or more passages 238 configured to allow the side stream flow from side stream flow channel 228 to pass through the side stream injection port 214 and be introduced into the interstage flow on the trailing side 232 of the capacity control valve 216. In an embodiment, passage 238 includes one or more channels having openings on the trailing side 232 of the capacity control valve 216. In an embodiment, passage 238 is a cutout or scalloping formed in the trailing side 232, such that in some positions of capacity control valve 216, a gap exists between the trailing side 232 and the trailing end 224 of the side stream injection port 214.
[0085] In the fully open position of the capacity control valve 216, side stream flow passes from the side stream flow channel 228 through side stream injection port 214, between the leading end 224 of the side stream injection port 214 and the leading side 230 of the capacity control valve 216. Tip 236 of the capacity control valve 216 is located within the side stream injection port 214 or retracted into the side stream flow channel 228, and capacity control valve 216 does not substantially affect the interstage flow passing from return bend 210 to second stage impeller 218. Optionally, in the fully open position shown in
[0086] Second stage impeller 218 is used to achieve the second stage of compression. Second stage impeller 218 draws in the combined interstage and side stream flows and expels the fluid towards volute scroll 220. Second stage impeller 218 can be rotated by shaft 206, which is also used to rotate first stage impeller 204. Fluid at the volute scroll 220 can then be discharged from compressor 200 at discharge conic 222.
[0087] In an embodiment, the side stream provided through side stream injection port 214 can be received from an economizer, such as the economizer 314 shown in
[0088]
[0089]
[0090] In an embodiment, side stream flow channel 228 can receive the side stream flow from an economizer, such as economizer 314 shown in
[0091]
[0092]
[0093] Compressor 302 is a centrifugal compressor, for example compressor 100 shown in
[0094] Condenser 304 receives working fluid from compressor 302 and allows the working fluid to reject heat, for example to air or another heat exchange medium. In an embodiment, a fluid line from the condenser 304 can convey some of the working fluid of HVACR circuit 300 back to compressor 302, as the side stream flow provided to the side stream flow injection port of the compressor 302, such as side stream injection ports 114 or 214 described above and shown in
[0095] Expander 306 expands the working fluid passing through as the fluid passes through HVACR circuit 300. Expander 306 can be any suitable expander for the working fluid within the HVACR circuit 300, such as, for example, an expansion valve, one or more expansion orifices, or any other suitable expansion device for use in an HVACR circuit.
[0096] Evaporator 308 is a heat exchanger where the working fluid of HVACR circuit 300 absorbs heat, for example from an ambient environment or a fluid to be cooled such as water in a water chiller HVACR system. The evaporator 308 can be, for example, an indoor coil of an air conditioner or a heat exchanger configured to cool water used in an HVACR system including the HVACR circuit 300.
[0097] HVACR circuit 300 can further include an intercooler 310. Intercooler 310 is a heat exchanger where working fluid from the HVACR circuit exchanges heat with the interstage flow within compressor 302. The working fluid that exchanges heat with the interstage flow in intercooler 310 can be sourced from, for example, evaporator 308, between expander 306 and evaporator 308, or between the evaporator 308 and the compressor 302. Some or all of the working fluid that exchanges heat with the interstage flow can then be reintroduced into HVACR circuit 300 downstream of where the working fluid is sourced. In an embodiment, at least some of the working fluid from intercooler 310 can be directed to a side stream flow channel of compressor 302 instead of returning to the ordinary flow path through HVACR circuit 300. The side stream flow channel can be, for example, side stream flow channel 128 or side stream flow channel 228 of the compressors 100 and 200 described above and shown in
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[0102] The compressor 600 includes a first stage S.sub.1, a second stage S.sub.2, and an interstage throttle 630. The working fluid is compressed in the first stage S.sub.1 (e.g., to a first pressure P.sub.1), flows from the first stage to the second stage S.sub.2, and is then further compressed to a higher pressure (e.g., second pressure P.sub.2) in the second stage S.sub.1. The intermediate injection inlet 608 is configured to receive a side stream of intermediate pressure working fluid (e.g., at an intermediate pressure that is between the first pressure P.sub.1 and the second pressure P.sub.2). The intermediate injection inlet 608 can be, for example, the side stream flow channel 128 or the side stream flow channel 228 as described above and shown in
[0103]
[0104]
[0105] The centrifugal compressor 600 can generally include features similar to the centrifugal compressors 100, 200, 302, 400, 500 in
[0106] The actuation mechanism 699 is configured to axially move the throttle ring 660 as similarly described above and shown in
[0107] The actuation mechanism 699 for the throttle ring 630 includes the actuation linkage assembly 672, a drive ring 680, drive linkages 682, and support linkages 684. The compressor 600 also includes an actuator 670 that operates/drives the actuation mechanism 699 to axially move the throttle ring 630 within the housing 632. The actuation linkage assembly 672 connects to the actuator 670 and extends through the housing 632. For example, the actuation linkage assembly 672 includes a shaft 674 that extends through the housing 632 and the actuation of the actuator 670 (e.g., extending, retracting) rotates the shaft 674. As shown in
[0108] In the illustrated embodiment, the actuation linkage assembly 672 is configured utilize the motion of the actuator 670 (e.g., linear motion, extension, retraction, etc.) to rotate the drive ring 680. For example, the linear motion (e.g., extension, retraction, or the like) of actuator 670 rotates a shaft 672 of the actuation linkage assembly 670 and the rotation of the shaft 672 in turn rotates the drive ring 680. As shown in
[0109]
[0110] The linkages 682, 684 are configured to move the throttle ring 660 in the axial direction (e.g., positive axial direction D.sub.1, negative axial direction D.sub.2) using the rotation of the drive ring 680. The drive linkages 682 connect the drive ring 680 to the throttle ring 660. Each of the drive linkages 682 separately extends from the drive ring 680 to the throttle ring 660. As shown in
[0111] As shown in
[0112] As shown in
[0113] As shown in
[0114] As shown in
[0115] As shown in
[0116] In an embodiment, the teeth 662 can include one or more of the shape feature(s) described for the capacity control valve 116 in
[0117] As shown in
[0118]
[0119] As shown in
[0120] The teeth 662 of the throttle ring 660 are spaced apart from each other in the circumferential direction D.sub.3. The guide vanes 644 are space apart from each other in the circumferential direction D.sub.3 such that the channels 646 are spaced apart from each other in the circumferential direction D.sub.3. Each of the teeth 662 has a width W.sub.1 in the circumferential direction that is smaller than the width W.sub.2 of its respective channel 646 such that the teeth 662 fit into their respective channels 646. The teeth 662 intermesh with the channels 646 when the throttle ring is in its extended position (e.g., as shown in
[0121] Referring to
[0122] When actuated into the extended position as shown in
[0123] When moved to the extended position, the teeth 662 partially block the channels 646 and reduce the open height H of the channels. The blocking of the channels 646 reduces their open cross sectional area A.sub.2 at the teeth 662. This creates reduces a pressure drop for the fluid to flow through the smaller cross sectional area A.sub.2 which reduces the flow rate of the fluid through the channels 646 (e.g., reduces the flowrate of fluid in the interstage flow).
[0124]
[0125] The compressor 600 also includes a driveshaft 612, a rotor 614, and a stator 616. The impellers 610A, 610B are each affixed to the driveshaft 612. For example, the first stage impeller 610A is affixed to an end of the driveshaft 612 while the second stage impeller 610B is affixed closer to a middle of the shaft 612. The rotor 614 is attached to the driveshaft 612 and is rotated by the stator 616, which rotates driveshaft 612 and the impellers 610A, 610B. The rotor 614 and stator 616 form an electric motor of the compressor 610. The electric motor (e.g., the stator 616 and the rotor 614) operates according to generally known principles. In another embodiment, the driveshaft 612 may be connected to and rotated by an external electric motor, an internal combustion engine (e.g., a diesel engine or a gasoline engine), or the like. It is appreciated that in such embodiments that the rotor 614 and the stator 616 would not be present within the housing 602 of the compressor 600. The driveshaft 612 extends through the first and second stages S.sub.1 and S.sub.2 as well as the interstage throttle 630 as shown in
[0126] The flow path F.sub.1 of working fluid through the compressor 600 is indicated in dashed arrows in
[0127] In flow path F.sub.1, the interstage throttle 630 is disposed between the first stage impeller 610A of the first stage S.sub.1 and the second stage impeller 610B of the second stage S.sub.2. The interstage throttle 630 is disposed between the outlet 618 of the first impeller S.sub.1 and the inlet 620 of the second impeller 610B. The driveshaft 612 extends through the interstage throttle 630. The interstage throttle 630 fluidly connects the outlet 618 of the first stage impeller 610A to the inlet 620 of the second stage impeller 610B. The interstage throttle 630 directs the working fluid discharged from the first stage S.sub.1 (e.g., the compressed working fluid at the first pressure P.sub.1) to the second stage impeller 610B of the second stage S.sub.2. For example, the interstage throttle 630 directs the compressed working fluid (after being discharged radially outward from the first stage impeller 610A) radially inward to the inlet 620 of the second stage impeller 610B. The interstage throttle 630 also directs the intermediate pressure working fluid to the second stage impeller 610B. For example, the interstage throttle 630 directs the intermediate pressure working fluid into the stream of compressed working fluid flowing from the first stage impeller 610A to the second stage impeller 610B, and then directs the mixture of intermediate pressure working fluid and compressed working fluid radially inward to the inlet 620 for the second stage impeller 610A. The intermediate working fluid can mix with the compressed working fluid from the first stage impeller 610A as the within the channels 646.
[0128] The interstage throttle 630 is adjustable to control the flowrate of the compressed working fluid flowing from the first stage S.sub.1 to the second stage S.sub.2 and the flowrate of the intermediate working fluid into the second stage S.sub.2 (e.g., the flowrate of the intermediate working fluid into the compressor 600). The interstage throttle 630 includes the actuator 670 for operating the interstage throttle 630. The actuator 670 is operable/actuates to adjust the flowrate of the compressed working fluid flowing through the interstage throttle 630. For example, a controller (not shown) of the compressor 600 and/or the HVACR controller may be configured to control the capacity of the compressor 600 by controlling the position/actuation of the actuator 670.
[0129] The interstage throttle 630 includes the flow guide plate 640 with the guide vanes 644 and the channels 646 formed by the guide vanes 644. The channels 646 spiral radially inward as discussed above. As shown in
[0130] The throttle ring 660 includes the teeth 662 that extend towards the flow guide plate 640. The throttle ring 660 is configured to be actuated in the axial direction (e.g., in the positive axial direction D.sub.1, in the negative axial direction D.sub.2) relative to the channels 646. The axial movement of the throttle ring 660 changes the length of the teeth 662 disposed in the channels 646 to adjust the cross-sectional area of the channels 646. For example, when the throttle ring 660 is actuated towards the channels 646 (e.g., in a positive axial direction D.sub.1), the teeth 662 extend further into the channels 646 and reduce the cross-sectional area of the channels 646. As each tooth 662 is disposed further into its respective channel 646, the tooth 662 partially blocks more of the channel 646 and decreases the cross-sectional area of the channel 646 (e.g., decreases the open cross-sectional area in each channel 646). The decreased cross-sectional area of the channels 646 decreases the flowrate of the working fluid through the channels 646 and the interstage throttle 630. When the throttle ring 660 is actuated away from the channels 646 (e.g., in the negative axial direction D2), the teeth 662 extend less into the channels 646 and the cross-sectional area of the channels 646 is increased, which increases the flow of the working fluid through the interstage throttle 630. For example, the throttle ring 660 in an embodiment may have the retracted position in which the teeth 662 are disposed entirely outside of the channels 646.
[0131]
[0132] In the illustrated embodiment, the drive linkage 782 is a slot in the drive ring 780. A radial shaft 764 of the throttle ring 760 extends through the slot. The slot is angled between the axial direction D.sub.1 and circumferential direction D.sub.3 such that the rotation of drive ring 780 forces the radial shaft 764 to move axially within the slot which moves the throttle ring 760 in the axial direction D.sub.1. In
[0133]
[0134] At 1010, fluid (e.g., working fluid) is compressed by and discharged from a first stage impeller of the compressor (e.g., first stage impeller 104, first stage impeller 204, first stage impeller 610A). Compressing the fluid in the first stage 1010 can include rotating the first stage impeller. The rotating of the first impeller at 1012 compresses the fluid from an inlet pressure (e.g., inlet pressure P.sub.1) to a higher pressure (e.g., first pressure P.sub.1) and radially discharges the compressed fluid from the first stage impeller 1012. The method 1010 then proceeds from 1010 to 1020.
[0135] At 1020, the compressed fluid is directed from the outlet of the first stage impeller to the inlet of the second stage impeller of the compressor (e.g., second stage impeller 118, second stage impeller 218, second stage impeller 610B) via channels (e.g., channels 646) formed by guide vanes (e.g., deswirl vanes 112, deswirl vanes 212, deswirl vanes 406, deswirl vanes 502, guide vanes 644). The compressed fluid flows from the first stage impeller to the second stage impeller by passing through the channels. The method 1000 then proceeds from 1020 to 1030.
[0136] At 1030, a throttle ring is actuated to adjust a flow of the fluid in the interstage flow into the second stage impeller. Actuating the throttle ring at 1030 includes moving the throttle ring in an axial direction between a retracted position and an extended position by rotating a drive ring (e.g., drive ring 680, drive ring 780) 1032. The rotation of the drive ring is configured to cause the throttle ring to move in the axial direction. The actuation of the throttle ring at 1030 also adjusts the flow of intermediate pressure working fluid into the inlet of the second stage impeller. For example, the actuation of the throttle ring at 1030 adjusts how much the of a side stream injection port from which the intermediate pressure working fluid flows (e.g., side stream injection port 114, side stream injection port 214) is blocked/obstructed by the throttle ring (e.g., see
[0137] The moving of the throttle ring in the axial direction between a retracted position and an extended position at 1032 can include moving the throttle ring from the retracted position to the extend position 1034 and/or moving the throttle ring from the extended position to the retracted position 1036. Moving the throttle ring from the retracted position to the extended position at 1034 moves teeth of the throttle ring (e.g., teeth 662) in the axial direction into the channels (e.g., from outside of the channels into the channels, further into the channels, or the like). Moving the throttle ring from the extended position to the retracted position at 1036 withdraws the teeth of the throttle ring from the channels in the axial direction (e.g., partially withdraws the teeth from the channels, fully withdraws the teeth form the teeth, etc.). In an embodiment, moving the throttle ring from the extended position to the retracted position at 1036 includes moving the teeth along the axial direction into the side stream injection port.
[0138] In an embodiment, moving the throttle ring between the retracted position and the extended position by rotating the drive ring at 1032 includes extending an actuator (e.g., actuator 670) to rotate the drive ring in a first direction and retracting the actuator to rotate the drive in an opposite direction.
[0139] It should be appreciated that the method 1000 in an embodiment may be modified to have features as discussed above for the centrifugal compressor 100 in
[0140] Aspects:
[0141] It is understood that any of aspects 1-12 can be combined with any of aspects 13-34, any of aspects 13-19 can be combined with any of aspects 20-34, and any of aspects 20-30 can be combined with any of aspects 31-34.
[0142] Aspect 1. A centrifugal compressor, comprising:
[0143] a first stage impeller;
[0144] a second stage impeller;
[0145] a side stream injection port located between the first stage impeller and the second stage impeller, the side stream injection port configured to receive a side stream of a fluid; and
[0146] a capacity control valve, the capacity control valve configured to extend and retract through the side stream injection port, wherein:
[0147] the capacity control valve has a curved surface facing a direction of flow from the first stage impeller to the second stage impeller; and
[0148] the capacity control valve is configured to be extended through the side stream injection port between an open position where the side stream of the fluid can flow through the side stream injection port and a closed position where the capacity control valve obstructs flow of the side stream of the fluid through the side stream injection port.
[0149] Aspect 2. The centrifugal compressor according to aspect 1, wherein the capacity control valve has a ring shape.
[0150] Aspect 3. The centrifugal compressor according to any of aspects 1-2, comprising a plurality of the side stream injection ports and a plurality of the capacity control valves.
[0151] Aspect 4. The centrifugal compressor according to any of aspects 1-3, wherein in the open position, a tip of the capacity control valve at an end of the curved surface is within the side stream injection port.
[0152] Aspect 5. The centrifugal compressor according to any of aspects 1-4, wherein the capacity control valve extends and retracts in a direction substantially perpendicular to the direction of flow from the first stage impeller to the second stage impeller.
[0153] Aspect 6. The centrifugal compressor according to any of aspects 1-5, further comprising one or more deswirl vanes between the first stage impeller and the second stage impeller.
[0154] Aspect 7. The centrifugal compressor according to aspect 6, wherein the capacity control valve includes one or more notches, the one or more notches each configured to accommodate at least a portion of one of the one or more deswirl vanes.
[0155] Aspect 8. The centrifugal compressor according to any of aspects 6-7, wherein the one or more deswirl vanes each include one or more notches, the one or more notches each configured to accommodate at least a portion of the capacity control valve.
[0156] Aspect 9. The centrifugal compressor of any of aspects 1-8, wherein the capacity control valve has a linear meridional profile on a side opposite the curved surface, the linear meridional profile contacting an edge of the side stream injection port.
[0157] Aspect 10. The centrifugal compressor of any of aspects 1-9, wherein a side of the capacity control valve opposite the curved surface is configured such that when the capacity control valve is between the open position and the closed position, the fluid can flow past the capacity control valve on the side of the capacity control valve opposite the curved surface.
[0158] Aspect 11. The centrifugal compressor according to aspect 10, wherein the side of the capacity control valve opposite the curved surface includes a second curved surface.
[0159] Aspect 12. The centrifugal compressor according to any of aspects 10-11, wherein the side of the capacity control valve opposite the curved surface includes one or more channels configured to allow flow of the side stream of the fluid.
[0160] Aspect 13. A heating, ventilation, air conditioning, and refrigeration (HVACR) circuit, comprising:
[0161] a centrifugal compressor;
[0162] a condenser;
[0163] an expander; and
[0164] an evaporator,
[0165] wherein the centrifugal compressor includes:
[0166] a first stage impeller;
[0167] a second stage impeller;
[0168] a side stream injection port located between the first stage impeller and the second stage impeller, the side stream injection port configured to receive a side stream of a fluid; and
[0169] a capacity control valve, the capacity control valve configured to extend and retract through the side stream injection port,
[0170] the capacity control valve has a curved surface facing a direction of flow from the first stage impeller to the second stage impeller; and
[0171] the capacity control valve is configured to be extended through the side stream injection port between an open position where the side stream of the fluid can flow through the side stream injection port and a closed position where the capacity control valve obstructs flow of the side stream of the fluid through the side stream injection port.
[0172] Aspect 14. The HVACR circuit according to aspect 13, wherein the side stream of the fluid is from the condenser to the side stream injection port.
[0173] Aspect 15. The HVACR circuit according to aspect 13, further comprising an economizer and wherein the side stream of the fluid is from the economizer to the side stream injection port.
[0174] Aspect 16. The HVACR circuit according to aspect 13, further comprising an intercooler and wherein the side stream of the fluid is from the intercooler to the side stream injection port.
[0175] Aspect 17. The HVACR circuit according to any of aspects 13-16, wherein the capacity control valve has a ring shape.
[0176] Aspect 18. The HVACR circuit according to any of aspects 13-17, wherein the capacity control valve has a linear meridional profile on a side opposite the curved surface, the linear meridional surface contacting an edge of the side stream injection port.
[0177] Aspect 19. The HVACR circuit according to any of aspects 13-17, wherein a side of the capacity control valve opposite the curved surface is configured such that when the capacity control valve is between the open position and the closed position, the fluid can flow past the capacity control valve on the side of the capacity control valve opposite the curved surface.
[0178] Aspect 20. A centrifugal compressor for compressing a fluid, comprising:
[0179] a first stage impeller;
[0180] a second stage impeller;
[0181] a plurality of guide vanes forming channels located between the first stage impeller and the second stage impeller, the channels configured to direct an interstage flow of the fluid from the first stage impeller to the second stage impeller;
[0182] a side stream injection port located between the first stage impeller and the second stage impeller, the side stream injection port configured to receive a side stream of the fluid; and
[0183] a throttle ring configured to move through the side stream injection port between an extended position and a retracted position,
[0184] a drive ring; and
[0185] linkage assemblies connecting the drive ring to the throttle ring such that rotation of drive ring moves the throttling ring in the axial direction between the retracted position and the extended position, wherein [0186] in the extended position, the throttle ring obstructs flow of the side stream of the fluid through the side stream injection port and partially obstructs the interstage flow of the fluid through the channels, and [0187] in the retracted position, the throttle ring allows the side stream of the fluid to flow through the side stream injection port.
[0188] Aspect 21. The centrifugal compressor of Aspect 20, wherein
[0189] the throttle ring includes teeth, and
[0190] in the extended position, the teeth of the throttle ring are disposed in and obstruct the channels.
[0191] Aspect 22. The centrifugal compressor of Aspect 21, wherein the teeth extend in the axial direction and include tips that curve radially inward.
[0192] Aspect 23. The centrifugal compressor of any one of Aspects 21 and 22, wherein
[0193] in the retracted position, the teeth of the throttle ring are disposed in the side stream injection port.
[0194] Aspect 24. The centrifugal compressor of any one of aspects 21-23, wherein
[0195] the teeth of the throttle ring obstruct less of the channels in the retracted position than in the extended position, and
[0196] the throttle ring obstructs more of the side stream injection port in the retracted position than in the extended position.
[0197] Aspect 25. The centrifugal compressor of any one of aspects 21-24, wherein
[0198] in the retracted position, the fluid in the side stream flows over the throttle ring into the side stream injection port, and
[0199] in the extended position, the fluid in the interstage flow passing through the channels by flowing across the tips of the teeth.
[0200] Aspect 26. The centrifugal compressor of any one of aspects 21-25, wherein
[0201] in the retracted position, the throttle ring blocks the side stream injection port
[0202] Aspect 27. The centrifugal compressor of claim 1, wherein in the retracted position:
[0203] the interstage flow of the fluid from the first stage impeller has a higher flowrate in the extended position, and
[0204] the side stream has a higher flowrate through the side stream injection port than in the extended position
[0205] Aspect 28. The centrifugal compressor of any one of aspects 21-27, wherein the throttle ring includes radial shafts, each of the linkage assemblies include pairs of a drive linkage and a support linkage connected to the radial shafts of the throttle ring, the drive linkage and the support linkage in each of the pairs connected to the same respective one of the radial shafts on the throttle ring.
[0206] Aspect 29. The centrifugal compressor of aspect 28, further comprising:
[0207] a housing, the throttle ring, the drive ring, and the guide vanes disposed within the housing, wherein
[0208] the drive linkages connect the drive ring to the throttle ring, the drive linkages configured to transfer rotation of the drive ring into axial movement of the throttle ring, and
[0209] the support linkages connect the throttle ring to the housing, the support linkages configured to prevent rotation of the throttle ring.
[0210] Aspect 30. The centrifugal compressor of any one of aspects 21-29, further comprising:
[0211] an actuator and an actuation linkage assembly connecting the actuator to the drive ring, the actuator configured to extending causing the rotation of the drive ring and configured to retract causing an opposite rotation of the drive ring.
[0212] Aspect 31. A method of operating a centrifugal compressor, the centrifugal compressor including a first stage impeller, a second stage impeller, and a plurality of guide vanes and a side stream injection port each respectively located between the first stage impeller and the second stage impeller, and the method comprising:
[0213] compressing a fluid with the first stage impeller;
[0214] directing, via channels formed by the plurality of guide vanes, an interstage flow of the fluid discharged from the first stage impeller to an inlet of the second stage impeller; and
[0215] actuating a throttle ring to adjust a flow of the fluid in the interstage flow into the second stage impeller, the centrifugal compressor including the throttle ring, a drive ring, and linkage assemblies connecting the drive ring to the throttle ring, and the actuating of the throttle ring including: [0216] moving the throttle ring in an axial direction between a retracted position and an extended position by rotating the drive ring, the rotation of the drive ring causing the throttle ring to move in the axial direction, wherein
[0217] in the extended position, flow of the side stream of the fluid through the side stream injection port is obstructed by the throttle ring and flow of the interstage fluid through the channels is obstructed by the throttle ring, and
[0218] in the retracted position, the side stream of the fluid flows through the side stream injection port and into the inlet of the second stage impeller.
[0219] Aspect 32. The method of aspect 31, wherein
[0220] the moving of the throttle ring in an axial direction between the retracted position and the extended position includes: [0221] moving the throttle ring from the retracted position to the extended position, which includes moving the teeth into the channels, and [0222] moving the throttle ring from the extended position to the retracted position, which includes withdrawing the teeth from the channels.
[0223] Aspect 33. The method of any one of aspects 31 and 32, wherein
[0224] moving the throttle ring from the extended position to the retracted position includes moving the teeth along the axial direction into the side stream injection port.
[0225] Aspect 34. The method of any one of aspects 31-33, wherein
[0226] the centrifugal compressor includes an actuator and an actuation linkage assembly connecting the actuator to the drive ring, and
[0227] the moving of the throttle ring in the axial direction between the retracted position and the extended position by rotating the drive ring includes: [0228] extending the actuator to rotate the drive ring in a first direction, and [0229] retracting the actuator to rotate the drive ring in an opposite direction.
[0230] The terminology used herein is intended to describe particular embodiments and is not intended to be limiting. The terms “a,” “an,” and “the” include the plural forms as well, unless clearly indicated otherwise. The terms “comprises” and/or “comprising,” when used in this Specification, specify the presence of the stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, and/or components. In an embodiment, “connected” and “connecting” as described herein can refer to being “directly connected” and “directly connecting”.
[0231] With regard to the preceding description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size, and arrangement of parts without departing from the scope of the present disclosure. This Specification and the embodiments described are exemplary only, with the true scope and spirit of the disclosure being indicated by the claims that follow.