Drug feeder
09663260 ยท 2017-05-30
Assignee
Inventors
Cpc classification
B65D83/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A rotor rotates, thereby sequentially making pockets reach a drug discharging outlet, so that tablets held therein are sequentially discharged through the drug discharging outlet. When each pocket reaches the drug discharging outlet, an upper opening of the pocket is closed by a separating member, which prevents new tablets from dropping in the pocket. An apex of a block with a protrusion has a height that is able to contact a lower face of a main body of the separating member. The apex strokes the lower face of the main body of the separating member upon rotation of the rotor. Only branches with which the apex of the block with a protrusion is brought into contact bend and deform upwardly. The deformed branches are successively replaced, so as to proceed as waves running. The tablets are pushed by the waves so as to proceed forward in the rotational direction.
Claims
1. A drug feeder comprising: a storage part having an inner wall, a drug storage space for accommodating a number of solid drugs and a drug discharging outlet for discharging the drugs; a rotor having a side face with drug storage grooves formed thereon; and a separating member disposed in the drug storage space, wherein the rotor is rotatably installed in the storage part, the inner wall of the storage part and the drug storage grooves of the rotor define pockets, the pockets having upper sides with openings toward the drug storage space so as to enable the drugs in the drug storage space to drop into the pockets, the separating member is located above a height of the openings of the pockets and extends above the drug discharging outlet so as to occupy a predetermined amount of area planarly, the separating member preventing more than a predetermined number of the drugs from dropping into the drug discharging outlet from each of the pockets, the rotor is operable to rotate in the storage part to sequentially discharge the drugs from the storage part held in each of the pockets through the drug discharging outlet by sequentially communicating the pockets with the drug discharging outlet, and the rotor has a part that hits against a top part of the separating member so as to give a vertical motion to the separating member when the rotor is rotated to move any of the drugs in the drug storage space that are located on the separating member.
2. A drug feeder comprising: a storage part having an inner wall, a drug storage space for accommodating a number of solid drugs and a drug discharging outlet for discharging the drugs; a rotor having a side face with drug storage grooves formed thereon; a separating member disposed in the drug storage space; and a member having a top, wherein the rotor is rotatably installed in the storage part, the inner wall of the storage part and the drug storage grooves of the rotor define pockets, the pockets having upper sides with openings toward the drug storage space so as to enable the drugs in the drug storage space to drop into the pockets, the separating member is located above a height of the openings of the pockets and extends above the drug discharging outlet so as to occupy a predetermined amount of area planarly, the separating member preventing more than a predetermined number of the drugs from dropping into the drug discharging outlet from each of the pockets, the rotor is operable to rotate in the storage part to sequentially discharge the drugs from the storage part held in each of the pockets through the drug discharging outlet by sequentially communicating the pockets with the drug discharging outlet, and the member having a top either rotates with the rotor or rotates separately from the rotor and hits against a part of the separating member so as to give a vertical motion to the separating member when the member is rotated to move any of the drugs in the drug storage space that are located on the separating member.
3. The drug feeder as defined in claim 1, wherein the separating member is disposed so as to extend in substantially a horizontal direction, the separating member having an upper face on which the drugs are loadable.
4. The drug feeder as defined in claim 1, wherein the rotor is provided with blocks on the side face at intervals, the drug storage grooves are formed by gaps between adjacent pairs of the blocks, and at least a part of an upper face of each of the blocks hits against a lower face of the separating member when the rotor is rotated.
5. The drug feeder as defined in claim 1, wherein the rotor is provided with a protrusion, and the protrusion hits against a lower face of the separating member when the rotor is rotated.
6. The drug feeder as defined in claim 1, wherein the rotor is provided with blocks on the side face at intervals, and the blocks include both a block with a protrusion to hit against a lower face of the separating member and a block with no protrusion.
7. The drug feeder as defined in claim 5, wherein the protrusion has an apex with inclined faces in a front part and a rear part of the apex in a rotational direction.
8. The drug feeder as defined in claim 7, wherein the inclined face toward a front end in the rotational direction has a gentler slope than the inclined face toward a rear end in the rotational direction.
9. The drug feeder as defined in claim 5, wherein the protrusion has an apex having a rounded cross section.
10. The drug feeder as defined in claim 1, wherein the separating member is partially deformable, and the part of the separating member against which the part of the rotor hits deforms more than another part of the separating member, so that the deformed part moves to push out the drugs when the rotor is rotated.
11. The drug feeder as defined in claim 6, wherein the protrusion has an apex with inclined faces in a front part and a rear part of the apex in a rotational direction.
12. The drug feeder as defined in claim 11, wherein the inclined face toward a front end in the rotational direction has a gentler slope than the inclined face toward a rear end in the rotational direction.
13. The drug feeder as defined in claim 6, wherein the protrusion has an apex having a rounded cross section.
14. The drug feeder as defined in claim 2, wherein the separating member is disposed so as to extend in substantially a horizontal direction, the separating member having an upper face on which the drugs are loadable.
15. The drug feeder as defined in claim 2, wherein the rotor is provided with blocks on the side face at intervals, the drug storage grooves are formed by gaps between adjacent pairs of the blocks, and at least a part of an upper face of each of the blocks hits against a lower face of the separating member when the rotor is rotated.
16. The drug feeder as defined in claim 2, wherein the rotor is provided with a protrusion, and the protrusion hits against a lower face of the separating member when the rotor is rotated.
17. The drug feeder as defined in claim 2, wherein the rotor is provided with blocks on the side face at intervals, and the blocks include both a block with a protrusion to hit against a lower face of the separating member and a block with no protrusion.
18. The drug feeder as defined in claim 16, wherein the protrusion has an apex with inclined faces in a front part and a rear part of the apex in a rotational direction, the inclined face toward a front end in the rotational direction has a gentler slope than the inclined face toward a rear end in the rotational direction, and the apex of the protrusion has a rounded cross section.
19. The drug feeder as defined in claim 17, wherein the protrusion has an apex with inclined faces in a front part and a rear part of the apex in a rotational direction, the inclined face toward a front end in the rotational direction has a gentler slope than the inclined face toward a rear end in the rotational direction, and the apex of the protrusion has a rounded cross section.
20. The drug feeder as defined in claim 2, wherein the separating member is partially deformable, and the part of the separating member against which the member hits deforms more than another part of the separating member, so that the deformed part moves to push out the drugs when the member is rotated.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(29) Now, embodiments of the present invention will be described in detail below, making reference to the drawings. In the below description, a reference upper and lower positional relation is a standard attitude shown in
(30) In
(31) The drug cassette 2 and the support base 3 can be separated, but a series of power transmission route from a motor 50 to a rotor 10 is completed by the both members coupled together, thereby rotating the rotor 10 upon reception of power from the motor 50.
(32) Now, each component will be described below.
(33) The drug cassette 2 is constituted by a storage part 5, the rotor 10, and a separating member 35. The storage part 5 is formed of synthetic resin.
(34) The storage part 5 serves as a container for accommodating a large number of tablets and has a large drug storage space 32 inside. The storage part 5 is formed of transparent resin so that a remaining of tablets inside can be seen for visual confirmation.
(35) The storage part 5 has a lid 7 for closing an opening attached detachably to its top face side. The storage part 5 has a concave portion 8 recessed downward as shown in
(36) The rotor 10 is rotatably housed in the concave portion 8. The concave portion 8 has a bottom with a bottom face 22 as shown in
(37) Referring to
(38) There is provided a separating member insertion port 21 extending in a circumferential direction of the concave portion 8 above the drug discharging outlet 18 as shown in
(39) In this embodiment, the separating member insertion port 21 communicates with the drug discharging outlet 18, whereas the separating member insertion port 21 does not necessarily need to communicate with the drug discharging outlet 18.
(40) Next, the rotor 10 will be described below. The rotor 10 has a top face constituting a conical inclined surface, as shown in
(41) In this embodiment, an opening face of the drug storage groove 31 is closed by an inner wall of the storage part 5, so that the three faces of the drug storage groove 31 and the inner wall of the storage part 5 forms a pocket 11 with its four faces closed. Consequently, the both ends of the pocket 11 are open in the upper and lower direction of the rotor 10. Hence, the pocket 11 has the upper opening 16 and the lower opening 17 described above.
(42) Tablets having stopped on the rotor 10 sequentially slide down along the inclined face of the rotor 10 and enter the pocket 11 constituted by the inner wall of the concave portion 8 of the storage part 5 and the drug storage groove 31 of the rotor 10.
(43) The pocket 11 has a width and a depth enough to accommodate only one tablet and a length (height) enough to accommodate one or more tablets.
(44) This embodiment includes both the block 12 with a protrusion having a protrusion on a top face and the smooth block 13 with a flat top face.
(45) The block 12 with a protrusion has a protrusion 25 on a top face 23 as shown in
(46) Around the apex 26 are formed inclined faces 24 and 27. Specifically, on the basis in a rotational direction of the rotor 10, the inclined face 24 of a front part 28 in the rotational direction of the rotor is a gentle slope. Meanwhile, the inclined face 27 of a back part 30 in the rotational direction of the rotor is a slightly sharp slope.
(47) The inclined face 24 located in front of the apex 26 is long, while the inclined face 27 located therebehind is short, because both ends 81 and 82 in the rotational direction of the top face of the block 12 with a protrusion are the same in height.
(48) The total height H of the block 12 with a protrusion is higher than the smooth block 13 by the height of the protrusion 25.
(49) The rotor 10 has at the bottom face side a rotating shaft 20 projecting vertically and downwardly, as shown in
(50) Next, the separating member 35 will be described below. The separating member 35 is mainly composed of a main body 36 and a support 37 as shown in
(51) The main body 36 is shaped like a comb. Specifically, the main body 36 consists of a trunk part 38 and a large number of branches 40. The trunk part 38 is arcuately bent. In sum, the trunk part 38 has an arc shape. A large number of branches 40 project in a cantilever form from an inner peripheral face side of the trunk part 38. The branches 40 are disposed in parallel among others and wholly inclined to one direction. The inclination direction is arranged along the rotational direction of the rotor 10.
(52) The branches 40 each are independent from its adjacent branches and separately bend regardless of deformation quantity of the adjacent branches 40.
(53) In this embodiment, the branches 40 include branches 40a of a single-wire shape and branches 40b of a U shape like a hairpin.
(54) Specifically, among a plurality of the branches 40, the branches 40a located at both ends and their vicinities are linear. In contrast, the branches 40b in the middle each are formed by parallel teeth 41 with their tips connected.
(55) The support 37 of the separating member 35 is constituted by an plate-like arm 42 disposed at the outer peripheral side of the trunk part 38 and a fixing plate 43 disposed at the other end of the arm 42. The fixing plate 43 has a through-hole 45, through which a screw not shown is inserted so as to attach the separating member 35 to the storage part 5.
(56) In this embodiment, the comb-like separating member 35 is horizontally inserted in the separating member insertion port 21 of the storage part 5. The separating member 35 is larger in length than the width of the drug discharging outlet 18. Specifically, the separating member 35 covers over the entire width of the drug discharging outlet 18 and further extends to the front and back of the rotational direction of the rotor 10.
(57) In this embodiment, the main body 36 of the separating member 35 is located adjacent to the upper opening 16 of the rotor 10 and planarly occupies a certain amount of areas. In other words, the main body 36 of the separating member 35 extends in proximity to the upper part of the block forming region 15. Consequently, the main body 36 of the separating member 35 is located adjacent to the upper parts of the blocks 12 and 13.
(58) Specifically, the rotor 10 is positioned in substantially vertical attitude, whereas the main body of the separating member 35 projects in substantially a horizontal direction within the storage part. The separating member 35 has substantially the same height as an average height of all the blocks 12 and 13.
(59) More specifically, as described above, the highest point of the block 12 with a protrusion is higher than the highest point of the smooth block 13, while the lower face of the main body 36 of the separating member 35 is located in an intermediate position between the highest point of the block 12 with a protrusion and the highest point of the smooth block 13.
(60) In sum, the lower face of the main body 36 of the separating member 35 is located at a higher position than the highest point of the smooth block 13 and at a lower position than the highest point of the block 12 with a protrusion.
(61) Consequently, the apex 26 of the block 12 with a protrusion is located at a higher position than the lower face of the main body 36 of the separating member 35, so that the apex 26 of the block 12 with a protrusion is enabled to have contact with the lower face of the main body 36 of the separating member 35.
(62) An area having a lower height of the upper face of the block 12 with a protrusion has no contact with the lower face of the main body 36 of the separating member 35.
(63) No part of the smooth block 13 has contact with the lower face of the main body 36 of the separating member 35.
(64) As described above, since the apex 26 of the block 12 with a protrusion has a height to be able to have contact with the lower face of the main body 36 of the separating member 35, the apex 26 of the block 12 with a protrusion strokes the lower face of the main body 36 of the separating member 35 upon rotation of the rotor 10. Specifically, when reaching a part below the separating member 35 according to the rotation of the rotor 10, the block 12 with a protrusion is brought into contact with the bottom face of the separating member 35 in the intermediate part of the inclined face 24. Then, as the quantity of contact of those gradually increases, the apex 26 presses most strongly the main body 36 of the separating member 35.
(65) With further rotation of the rotor 10, the apex 26 of the block 12 with a protrusion moves to the rotational direction, thereby shifting a part with which the apex 26 is brought into contact to the rotational direction.
(66) Next, a working of the drug feeder of this embodiment will be described in detail below.
(67) This embodiment works in the same manner as that of the prior art when a large number of tablets are filled in the drug cassette 2. Specifically, when the motor 50 incorporated in the support base 3 is driven with the drug cassette 2 mounted on the support base 3, a rotational force is transferred from a driving gear 51 to the rotor gear 14, thereby rotating the rotor 10 in a direction shown by an arrow (
(68) Then, with further rotation of the rotor 10, the pockets 11 sequentially reach the drug discharging outlet 18, and whereby the tablets held in the pockets 11 are sequentially discharged through the drug discharging outlet 18.
(69) More specifically, in this embodiment, the tablets held in the pockets 11 are discharged one by one at time intervals.
(70) Though the drug storage groove 31 is a groove opened at the upper and lower sides as described above, the upper opening 16 of the pocket 11 is closed by the separating member 35 when the pocket 11 reaches the drug discharging outlet 18 because the separating member 35 is located above the drug discharging outlet 18 and further above the drug storage groove 31. The separating member 35 is located above the drug discharging outlet 18 and further above the upper opening 16 of the pocket 11 and planarly occupies a certain amount of area. Consequently, though the tablets held in the pockets 11 are sequentially discharged through the drug discharging outlet 18 and the relevant pocket 11 becomes empty as shown in
(71) Consequently, only a specified number of tablets having been initially held in the pocket 11 are discharged through the drug discharging outlet 18.
(72) In an explanation with an example shown in
(73) Upon further rotation of the rotor 10, only one tablet B having been held in the next pocket 11b as shown in
(74) At this point of time, in a case where a large number of tablets remain in the storage part, the tablets wholly and widely rotate following the rotation of the rotor 10 as shown in
(75) Hence, when a large number of the tablets remain in the storage part, no tablet stops on the separating member 35.
(76) Next, a specific working of this embodiment will be described below. The drug feeder 1 of this embodiment exhibits an effect in a case where a small number of tablets remain in the drug cassette 2.
(77) Specifically, when a small number of tablets remain in the drug cassette 2, the tablets become unable to wholly rotate, which cannot push out tablets loading on the separating member 35 with a moving force of other tablets.
(78) However, in the drug feeder 1 of this embodiment, a part of the rotor 10 deforms the separating member 35 by being brought into contact with the separating member 35, so that a tablet is pushed out by the movement of a deformed part. The drug feeder 1 of this embodiment brings a part of the rotor 10 into contact with the separating member 35, thereby giving a motion to the separating member 35 so as to push out the tablets.
(79) As described above, since the apex 26 of the block 12 with a protrusion has a height enough to have contact with the lower face of the main body 36 of the separating member 35, the apex 26 of the block 12 with a protrusion strokes the lower face of the main body 36 of the separating member 35 upon rotation of the rotor 10. In sum, when reaching below the separating member 35 upon rotation of the rotor 10, the block 12 with a protrusion pushes the main body 36 by the vicinity of the apex 26 (
(80) Ideally, the block 12 is brought into contact with the separating member 35 from the lower part of the gentle slope, which is the inclined face 24 of the front part 28 in the rotational direction, and gradually pushes the separating member 35 upward.
(81) Herein, the main body 36 of the separating member 35 is shaped like a comb, so that a plurality of branches 40 are independent from their respective adjacent branches 40 and bend solely regardless of deformation quantity of the adjacent branches 40.
(82) Therefore, as shown in
(83) Upon further rotation of the rotor 10, the apex 26 of the block 12 with a protrusion moves to the rotational direction, as shown in
(84) Therefore, the drug feeder 1 of this embodiment discharges the last tablet until none is left.
(85) The above-mentioned embodiment is alternately provided with the block 12 with a protrusion having the protrusion 25 and the smooth block 13 without the protrusion 25. This configuration is recommended as preventing the separating member 35 from excessively having contact with the protrusion 25. However, this invention is not limited thereto and may be provided with the protrusions 25 on all the blocks 12 and 13. Alternatively, the heights of all the blocks 12 and 13 may be aligned to be able to contact with the separating member 35 without the protrusion 25.
(86) Alternatively, there is another configuration in which a part other than the blocks 12 and 13 is brought into contact with the separating member 35. Further, it is possible to provide another member rotating with the rotor 10 and bring a part of the member into contact with the separating member 35.
(87) A drug cassette 52 shown in
(88) The drug cassette 52 of this embodiment is provided with a protrusion-shaped contact portion 57 on the side face of the agitating member 55.
(89) In the drug cassette 52 shown in
(90) Since the protrusion-shaped contact portion 57 in this embodiment is located at the same position as that in the foregoing embodiment, the contact portion 57 rotates associated with the rotation of the rotor 53, but the contact portion 57 passes between a tablet contained in the pocket 11 and a tablet above the pocket 11 (both tablets not shown), so as not to excessively hit against the tablets.
(91) Specifically, with being brought into contact with an upper part of a tablet in the pocket 11 and lower parts of other tablets according to the rotation of the rotor 53, the contact portion 57 moves so as to partition the upper and lower parts described above. Consequently, no excessive hitting occurs unlike the above-mentioned case shown in
(92) In the drug cassette 52 shown in
(93) Herein, the agitating member 55 preferably rotates simultaneously with the rotation of the rotor 53. The rotation number of the agitating member 55 does not necessarily to match that of the rotor 53.
(94) This embodiment illustrates the agitating member 55 as an example of the member to rotate with the rotor 53 associated with the rotation of the rotor 53 and the member to be rotatable separately from the rotor 53, but a contact portion may be disposed on a rotation member without an agitating function. In a case where the contact portion is disposed on the rotation member without the agitating function, the rotation member does not necessarily rotate simultaneously with the rotation of the rotor 53. In sum, the contact portion may rotate at a different timing from the rotor. For example, only the contact portion may rotate prior to rotation of the rotor 53 or the contact portion may rotate after a tablet has not been discharged so as to move a tablet having been loaded on the separating member 35.
(95) The above-mentioned embodiment is provided with the inclined face 24 at the front part of the protrusion 25. This configuration is recommended because mitigating an impact on the separating member 35. However, provision of the inclined face 24 is not essential. Further, the inclined face 27 disposed at the back part of the protrusion 25 effectively prevents the protrusion 25 from being caught by the rotor 10 when the rotor 10 is made rotated in a counter direction, but similarly, it is not an essential configuration.
(96) In this embodiment, the block 12 has one protrusion 25, but may have a plurality of protrusions.
(97) Further, the above-mentioned separating member 35 illustrates one having a comb shape and constituted by the trunk part 38 and a large number of the branches 40 aligned on a level surface, but the present invention is not limited to this configuration. As in a separating member 70 shown in
(98) In a case of employment of the configuration of the branches 40 aligned at the upper and lower stages like the separating member 70 or the branches 40 aligned at a plurality of stages like the separating member 73, members such as the protrusion 25 to be brought into contact with the separating member 70 or 73 preferably have heights higher than the case of the forgoing embodiment because the separating member 70 or 73 increases in thickness.
(99) Further, it is possible to employ a ladder-shaped separating member 60 as shown in
(100) Further, as in a separating member 65 shown in
(101) Further, as in a separating member 67 shown in
(102) Herein, the separating member 67 as shown in
(103) In this embodiment, the protrusion 25 of the block 12 with a protrusion intermittently hits against the separating member 35 according to the rotation of the rotor 10, thereby vibrating the separating member 67. As the separating member 67 is provided with a large number of ratchet teeth (reversing prevention portions) 68 on its surface so as to allow tablets to move to only one direction, the tablets move forward. In short, in this embodiment, a motion of vibration makes tablets proceed.
DESCRIPTION OF NUMERALS
(104) 1. drug feeder 5. storage part 10. rotor 11. pocket 12. block with a protrusion 13. smooth block 16. upper opening 18. drug discharging outlet 24. inclined face 25. protrusion 26. apex 27. inclined face 31. drug storage groove 32. drug storage space 35. separating member 40. branch 60. separating member 65. separating member 67. separating member 70. separating member 73. separating member 72. branch