Waterproof slide fastener
09661902 ยท 2017-05-30
Assignee
Inventors
Cpc classification
A44B19/42
HUMAN NECESSITIES
A44B19/32
HUMAN NECESSITIES
Y10T24/2514
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A44B19/32
HUMAN NECESSITIES
A44B19/08
HUMAN NECESSITIES
Abstract
A waterproof slide fastener with waterproof property in which covering the whole front and rear faces of a woven or knitted fastener tape with an elastomer, and fastener elements made of a thermoplastic resin are injection molded on the lateral edge of the fastener tape. In particular, a waterproof slide fastener that can maintain the watertightness and airtightness even when the fastener tape is bent in the lengthwise direction because, on the assumption that the minimum width between the outer end edges of the neck part of the fastener element in the lengthwise direction of the fastener tape that is a slide direction in which the slider slides is N and the width between the outer end edges of the body part of the fastener element in the same lengthwise direction is B, the value of B/N is between 2.5 and 3.5.
Claims
1. A waterproof slide fastener including: a pair of fastener stringers including a plurality of fastener elements arranged along facing element attachment edge parts of a pair of waterproof fastener tapes in which a waterproof layer made of an elastomer resin is formed on a woven or knitted belt-shaped core material; and a slider configured to engage and disengage the fastener elements, wherein each of the fastener elements is made of a synthetic resin material and includes front and rear half parts integrally formed on front and rear face sides of one of the waterproof fastener tapes, and the front and rear half parts each include a coupling head, a neck part continuously formed from the coupling head and constricted in a lengthwise direction of the one of the waterproof fastener tapes, and a body part continuously formed from the neck part, the front and rear half parts are integrally connected to each other with a connecting portion through a through-hole formed on the element attachment edge part, end edges of the element attachment edge parts are formed such that edge faces of the facing waterproof fastener tapes are in contact with each other when the fastener elements are engaged, when a minimum width between outer end edges of the neck part in the lengthwise direction of the one of the waterproof fastener tapes is N, and a width between outer end edges of the body part in the lengthwise direction of the one of the waterproof fastener tapes is B, a value of B/N is between 2.5 and 3.5, and in the fastener element, a total distance (PNH) of two voids at a place at which the width between the outer end edges of the neck part is minimum in the lengthwise direction of the one of the waterproof fastener tapes, and G that is a distance between outer end edges of two adjacent body parts placed in a same direction satisfy an expression: 0.5(PNH)/G1.0 wherein P indicates a distance, in the lengthwise direction of the one of the waterproof fastener tapes, between center lines of two adjacent fastener elements placed in the same direction, and H indicates a maximum width, in the lengthwise direction of the one of the waterproof fastener tapes, between outer end edges of the coupling head of each of the fastener elements.
2. The waterproof slide fastener according to claim 1, wherein B has a value larger than S that is a width between outer end edges of the shoulder part in the lengthwise direction of the one of the waterproof fastener tapes in the fastener element.
3. The waterproof slide fastener according to claim 1 wherein R (radius of curvature) at a ridge line portion on an upper face of the coupling head is 0.7 mm or less, and R (radius of curvature) at a ridge line portion on an upper face of the neck part is 0.4 mm or less in each of the fastener elements.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Preferred embodiments of the invention will be described in detail hereinafter with reference to the drawings. Note that the invention is not limited to any concrete examples described below, and can variously be changed as long as the variation essentially includes the same components as the invention and has a function effect similar to the invention.
(13) Note that, hereinafter, the vertical direction is the lengthwise direction of a waterproof fastener tape, and is the same as the slide direction in which the slider slides. Especially, the direction in which the slider slides to engage the right and left element rows with each other in order to close the waterproof slide fastener is referred to as an upward direction, and the direction in which the slider slides to disengage the right and left fastener elements in order to open the waterproof slide fastener is referred to as a downward direction. Furthermore, the horizontal direction is the width direction of the waterproof fastener tape and is the direction parallel to the tape face of the waterproof fastener tape and perpendicular to the lengthwise direction of the tape. Furthermore, the longitudinal direction is the direction of the front and rear faces of the waterproof fastener tape and perpendicular to the tape face of the waterproof fastener tape. Especially, the direction on the side of the waterproof fastener tape on which a tab of the slider is placed is the frontward direction and the direction on the opposite side is the rearward direction.
(14)
(15) A waterproof slide fastener 1 illustrated in
(16) The waterproof slide fastener 1 described above includes a pair of waterproof fastener tapes 10 in which a waterproof layer 13 made of an elastomer resin is formed on a woven or knitted belt-shaped core material 12 as illustrated in
(17) As illustrated in
(18) The waterproof layer 13 of the waterproof fastener tape 10 is made of the thermoplastic elastomer as described above. Thus, the waterproof fastener tapes 10 can be bent in the direction of the front and rear faces of the tape or the width direction of the tape while the waterproof property can stably be maintained and the flexibility of the waterproof fastener tapes 10 increases. This makes the waterproof slide fastener 1 easy to handle. Furthermore, covering the whole surface of the waterproof fastener tape 10 with the thermoplastic elastomer allows the waterproof fastener tape 10 to readily be attached to an object to which a fastener is to be attached with high-frequency welding.
(19) Note that, according to the invention, providing the waterproof layer 13 only on one of the front and rear faces of the waterproof fastener tape 10 (for example, the front face of the tape) can form the waterproof fastener tape 10 as a waterproof tape.
(20) The fastener elements 21 have the same structure as the fastener elements 21 placed in a conventional common waterproof slide fastener 1. Concretely, the fastener elements 21 are formed of an injection-molded thermoplastic resin made of polyacetal, polyamide, polypropylene, polybutylene terephthalate, nylon, or polycarbonate.
(21) Each of the fastener elements 21 includes a coupling head 22 (22a, 22b) having a elliptical shape of which length in the lengthwise direction of the fastener tape is slightly longer than that in the width direction, a neck part 23 (23a, 23b) formed continuously from the coupling head 22 and having a shape constricted in the lengthwise direction of the fastener tape, a body part 24 (24a, 24b) formed continuously from the neck part 23 and having a dimension larger than that of the neck part 23 in the lengthwise direction of the fastener tape, a flat shoulder part 25 (25a, 25b) extending from the neck part 23 and the body part 24 in the vertical direction and having a thickness thinner than those of the neck part 23 and body part 24 in the direction of the front and rear faces, and a leg part 27 (27a, 27b) branching and extending from the inside edge portion of the tape of the body part 24 through the crotch portion 26. Furthermore, an engagement recess (not illustrated in the drawings), with which the shoulder part 25 of the fastener element 21 of the engaging counterpart and the end edge 11a of the waterproof fastener tape 10 are engaged, is provided as a recess at the top portion (front edge portion) of the coupling head 22 (22a, 22b). Note that the shoulder part 25 and the leg part 27 are not necessarily provided in an embodiment of the invention although the shoulder part 25 and the leg part 27 are preferably provided to the fastener element 21 as described above in light of the close contact state of the waterproof fastener tapes 10 and the slide of the slider.
(22) Each of the fastener elements 21 includes a front half part (a half portion on the front face side of an element) 21a placed on the front face side of the tape and a rear half part (a half portion on the rear face side of the element) 21b that hold the end edge 11a of the waterproof fastener tape 10 therebetween. The front and rear half parts 21a, 21b of the fastener element 21 have symmetric shapes with respect to the waterproof fastener tape 10. Each of the front and rear half parts 21a, 21b is fixed on the waterproof layer 13 of the waterproof fastener tape 10. The front and rear half parts 21a, 21b are integrally connected to each other through a connecting portion 21c formed in the through-hole 14 of the waterproof fastener tape 10.
(23) The end edge 11a of the element attachment edge part 11 extends over the neck part 23 such that the edge faces of the facing fastener tapes 10 are in contact with each other when the fastener elements 21 are engaged. Meanwhile the end edge 11a is exposed to the coupling head 22 side over the shoulder part 25. A space is formed between the front and rear half parts 22a, 22b of the coupling head 22. Each of the half parts (22a, 22b; 27a, 27b) of each of the coupling head 22 and leg part 27 is formed into a shape thinner than each of the half parts (23a, 23b; 24a, 24b) of the neck part 23 and the body part 24 in thickness in a direction perpendicular to the front and rear faces of the waterproof fastener tape 10. Note that the contact of the edge faces of the waterproof fastener tapes 10 can be referred to as a contact by pressure because the edge faces press each other.
(24)
(25) B: the width between the outer end edges of the body part 24 of each of the fastener elements 21
(26) G: the distance between the facing outer end edges of the body parts 24 of the two adjacent fastener elements 21 placed in the same direction
(27) S: the width between the outer end edges of the shoulder part of each of the fastener elements 21
(28) P: the distance between the center lines of the two adjacent fastener elements 21 placed in the same direction
(29) H: the maximum width between the outer end edges of the coupling head 22 of each of the fastener elements 21
(30) N: the minimum width between the outer end edges of the neck part 23 of each of the fastener elements 21
(31) The L (the entire length of the element) is in a direction perpendicular to the lengthwise direction of the waterproof fastener tape, in other words, L is the horizontal length between the front end edge of the coupling head 22 and the front end edge (inside end edge of the tape) of the leg part 27 of the fastener element 21. Note that, when the fastener element 21 does not include a leg part 27, L (the entire length of the element) is the length between the front end edge of the coupling head 22 and the front end edge (inside end edge of the tape) of the body part 24.
(32) According to the waterproof slide fastener 1 of the invention, N (the minimum width between the outer end edges of the neck part 23) and B (the width between the outer end edges of the body part 24) in the fastener element 21 have a relationship such that the value of B/N is between 2.5 and 3.5. In other words, herein, the B/N is the proportion of the minimum width N of the neck part 23 with respective to the width B of the body part 24.
(33) Note that the fastener element 21 of the invention actually has a little draft angle because of it being formed with injection molding. The definition of the dimension of each parts of the fastener element 21 is based on the shape of the fastener element 21 projected in the longitudinal direction, namely, the shape without a draft angle. Note that the dimensions can be measured, for example, based on the enlarged image using a digital microscope or the like.
(34) In the waterproof slide fastener 1 of the invention, reducing N than that in a conventional waterproof slide fastener generates a mechanism reducing the degree to which the neck parts 23 of the two adjacent fastener elements 21 push the coupling head 22 on the concave side when the waterproof slide fastener 1 is bent from the degree in the conventional waterproof slide fastener (namely, the push reducing mechanism), and increasing B than that in a conventional waterproof slide fastener generates a mechanism limiting the bending that is the force to push the coupling head 22 by causing the body parts 24 of the two adjacent fastener elements 21 to abut against each other even when the slide fastener is strongly bent (namely, the bend limiting mechanism).
(35) To prevent the coupling head 22 from being pushed, it is preferable to reduce N than that in the conventional slide fastener as much as possible and to increase B as much as possible. However, reducing N decreases the mechanical strength of the fastener elements 21, and increasing B decreases the flexibility of the waterproof slide fastener 1. Thus, the value of B/N is preferably between 2.5 and 3.5. In that case, the value of the B/N needs to be smaller than a distance P between the center lines of the two adjacent fastener elements 21 placed in the same direction. If the value is not smaller than the distance P, the distance G between the facing outer end edges of the body parts 24 does not exist. This causes the decrease in the flexibility of the waterproof slide fastener 1.
(36) As described above, reducing N and increasing B from those in the conventional slide fastener causes the shape of the fastener element 21 of the waterproof slide fastener 1 of the invention (see
(37) As a concrete example shown as Example 1 in the following table 1, when L in a fastener element 21 is 6.75 mm, N can be designed as 1.35 mm and B can be designed as 4.02 mm. In that case, the value of the B/N is 2.98 (the value is rounded to two decimal places).
(38) As Example 2, when L in a fastener element 21 is 6.75 mm, N can be designed as 1.35 mm and B can be designed as 3.67 mm. In that case, the value of the B/N is 2.72.
(39) As Example 3, when L in a fastener element 21 is 6.90 mm, N can be designed as 1.35 mm and B can be designed as 4.70 mm. In that case, the value of the B/N is 3.48.
(40) As Example 4, when L in a fastener element 21 is 5.90 mm, N can be designed as 1.20 mm and B can be designed as 4.10 mm. In that case, the value of the B/N is 3.42.
(41) As Example 5, when L in a fastener element 21 is 5.90 mm, N can be designed as 1.20 mm and B can be designed as 3.50 mm. In that case, the value of the B/N is 2.92.
(42) As Example 6, when L in a fastener element 21 is 6.80 mm, N can be designed as 1.63 mm and B can be designed as 4.20 mm. In that case, the value of the B/N is 2.58.
(43) As Example 7, when L in a fastener element 21 is 6.80 mm, N can be designed as 1.63 mm and B can be designed as 4.55 mm. In that case, the value of the B/N is 2.79.
(44) As Example 8, when L in a fastener element 21 is 4.70 mm, N can be designed as 0.97 mm and B can be designed as 2.90 mm. In that case, the value of the B/N is 2.99.
(45) As Example 9, when L in a fastener element 21 is 4.70 mm, N can be designed as 0.97 mm and B can be designed as 3.15 mm. In that case, the value of the B/N is 3.25.
(46) As Example 10, when L in a fastener element 21 is 4.70 mm, N can be designed as 1.10 mm and B can be designed as 3.20 mm. In that case, the value of the B/N is 2.91.
(47) As Example 11, when L in a fastener element 21 is 4.70 mm, N can be designed as 1.10 mm and B can be designed as 3.00 mm. In that case, the value of the B/N is 2.73.
(48) Note that, in the fastener element 21 of which L (entire length of the element) is almost the same as a conventional L (Comparative Example), N is around 1.53 to 1.63 mm, and B is around 3.64 to 3.77 mm. In that case, the value of the B/N is 2.23 to 2.47.
(49) TABLE-US-00001 TABLE 1 EXAM- EXAM- EXAM- EXAM- EXAM- EXAM- EXAM- EXAM- EXAM- EXAM- EXAM- PLE 1 PLE 2 PLE 3 PLE 4 PLE 5 PLE 6 PLE 7 PLE 8 PLE 9 PLE 10 PLE 11 L = 6.75 L = 6.75 L = 6.90 L = 5.90 L = 5.90 L = 6.80 L = 6.80 L = 4.70 L = 4.70 L = 4.70 L = 4.70 (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) B (mm) 4.02 3.67 4.70 4.10 3.50 4.20 4.55 2.90 3.15 3.20 3.00 N (mm) 1.35 1.35 1.35 1.20 1.20 1.63 1.63 0.97 0.97 1.10 1.10 H (mm) 2.95 2.95 2.95 2.95 2.95 2.95 2.95 2.20 2.20 2.20 2.20 P (mm) 4.96 4.96 4.96 4.96 4.96 4.96 4.96 3.50 3.50 3.50 3.50 G (mm) 0.94 1.29 0.26 0.86 1.46 0.76 0.41 0.60 0.35 0.30 0.50 B/N 2.98 2.72 3.48 3.42 2.92 2.58 2.79 2.99 3.25 2.91 2.73 (P N 0.70 0.51 2.54 0.94 0.55 0.50 0.93 0.55 0.94 0.67 0.40 H)/G
(50)
(51) As illustrated in
0.5(PNH)/G1.0Expression:
(52) It is not preferable that the value is smaller than 0.5 because the bend limiting mechanism does not work unless the bending progresses to a significant degree. It is not preferable also that the value is larger than 1.0 because this reduces the strength of the neck part 23 or reduces the flexibility of the waterproof slide fastener 1. In other words, the (PNH)/2 is the distance before the coupling head 22 and the half parts 23a of the neck part 23 of the adjacent fastener elements 21 come into contact with each other while the waterproof slide fastener 1 is bent into a U shape. The (PNH) is the distance from a coupling head 22 to the neck parts 23 on both sides of the coupling head 22 in the lengthwise direction of the waterproof fastener tape. This means that the distance of the (PNH) gradually decreases while the waterproof slide fastener 1 is bent into a U shape. After that, when the coupling head 22 and the neck parts 23 come into contact with each other, the value of the (PNH) is zero. When the waterproof slide fastener 1 is bent further, the distance G between the outer end edges of the body parts 24 of the two fastener elements 21 also decreases gradually. After that, the outer end edges come into contact with each other. As a result, (PNH)/G is an expression indicating a relationship necessary to limit a further bending of the slide fastener 1 by the contact of the half parts 24a of the adjacent body parts 24 even when the half parts 23a of the neck parts 23 of the two adjacent fastener elements 21 push the half part 22a of the coupling head 22 on the concave side of the slide fastener 1 while the slide fastener is bent. Note that each relationship between the dimensions is shown in the table 1, and the relationship is satisfied in each of the waterproof slide fasteners 1 in the table 1 except for the waterproof slide fasteners 1 in the embodiments 3 and 11.
(53) In the waterproof slide fastener 1 of the invention, the following relationship between G and T as illustrated in
0.40G/T0.70Expression:
G: the vertical distance between the outer end edges of the body parts 24 of two adjacent fastener elements 21 placed in the same direction
T: the longitudinal height of the half part of the body part 24
(54) According to the waterproof slide fastener 1 of the invention, the bend limiting mechanism works when the waterproof slide fastener 1 is bent strongly as described above. The expression prescribes the degrees to which the waterproof slide fastener 1 is bent when the bend limiting mechanism works.
(55) The degrees will be described with reference to
(56) As an example, when L in a fastener element 21 is 6.75 mm, G can be designed as 0.94 mm and T can be designed as 1.88 mm. In that case, the cos.sup.1(G/T) is 60.
(57) As another example, when L in a fastener element 21 is 6.75 mm, G can be designed as 0.91 mm and T can be designed as 1.50 mm. In that case, the cos.sup.1(G/T) is 52.
(58) As another example, when L in a fastener element 21 is 6.75 mm, G can be designed as 1.29 mm and T can be designed as 1.50 mm. In that case, the cos.sup.1(G/T) is 21.
(59) As another example, when L in a fastener element 21 is 4.7 mm, G can be designed as 0.60 mm and T can be designed as 1.20 mm. In that case, the cos.sup.1(G/T) is 60.
(60) As another example, when L in a fastener element 21 is 4.7 mm, G can be designed as 0.75 mm and T can be designed as 1.33 mm. In that case, the cos.sup.1(G/T) is 56.
(61) R is put on a ridge line portion on the upper face of the fastener element 21 of the waterproof slide fastener 1 of the invention. It is preferable that R on the ridge line portion of the coupling head 22 is 0.7 mm or less, and R on the ridge line portion of the neck part 23 is 0.4 mm or less. As described above, the ridge line portions of the coupling head 22 and the neck part 23 have a shape more rising perpendicularly as compared with those in the conventional slide fastener. This makes it difficult for the neck parts 23 of the two adjacent fastener elements 21 to push the coupling head 22. Therefore, the push reducing mechanism is further enhanced.
(62) As an example, R on the ridge line portion of the coupling head 22 can be designed as 0.3 mm (conventionally around 0.8 mm), and R on the ridge line portion of the neck part 23 can be designed as 0.2 mm (conventionally around 0.5 mm).
(63) The half parts of the fastener elements 21 of the waterproof slide fastener 1 according to the invention can include a leg part, but preferably include two or more leg parts (in
(64) Note that the front faces of the coupling head 22, neck part 23, and body part 24 of the fastener element 21 are placed on a plane and form a flat surface. However, a part of the front face of the body part 24 can have a recess as a design.
(65) The slider (not illustrated in the drawings) is made of a synthetic resin or a metal and has the same structure as the slider used for a conventional common waterproof slide fastener.
REFERENCE SIGNS LIST
(66) 1 Waterproof slide fastener 2 Fastener stringer 10 Waterproof fastener tape 11 Element attachment edge part 11a End edge 12 Belt-shaped core material 13 Waterproof layer 14 Through-hole 21 Fastener element 21a, 21b Front and rear half parts of a fastener element 21c Connecting portion 22 Coupling head 22a, 22b Front and rear half parts of a coupling head 23 Neck part 23a, 23b Front and rear half parts of a neck part 24 Body part 24a, 24b Front and rear half parts of a body part 25 Shoulder part 25a, 25b Front and rear half parts of a shoulder part 26 Crotch portion 27 Leg part 27a, 27b Front and rear half parts of a leg part B Vertical width between the outer end edges of the body part of each of the fastener elements G Vertical distance between the facing outer end edges of the body parts of the two adjacent fastener elements placed in the same direction S Vertical width between the outer end edges of the shoulder part of each of the fastener elements P Vertical distance between the center lines of the two adjacent fastener elements placed in the same direction H Vertical maximum width between the outer end edges of the coupling head of each of the fastener elements N Vertical minimum width between the outer end edges of the neck part of each of the fastener elements L Horizontal length between the front end edge of the coupling head and the front end edge of the leg part in each of the fastener elements T Longitudinal height of the half part of the body part of each of the fastener elements