Solar cell structures having III-V base layers
09666742 ยท 2017-05-30
Assignee
Inventors
- Stephen W. Bedell (Wappingers Falls, NY, US)
- Bahman Hekmatshoartabari (Mount Kisco, NY, US)
- Devendra K. Sadana (Pleasantville, NY, US)
- Davood Shahrjerdi (Ossining, NY, US)
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/548
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/547
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10F10/164
ELECTRICITY
Y02E10/544
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10F77/244
ELECTRICITY
H10F77/16
ELECTRICITY
H10F71/10
ELECTRICITY
International classification
H01L31/00
ELECTRICITY
H01L31/077
ELECTRICITY
H01L31/036
ELECTRICITY
H01L31/20
ELECTRICITY
H01L31/0304
ELECTRICITY
H01L31/074
ELECTRICITY
H01L21/00
ELECTRICITY
Abstract
Solar cell structures that have improved carrier collection efficiencies at a heterointerface are provided by low temperature epitaxial growth of silicon on a III-V base. Additionally, a solar cell structure having improved open circuit voltage includes a shallow junction III-V emitter formed by epitaxy or diffusion followed by the epitaxy of Si.sub.xGe.sub.1-x passivated by amorphous Si.sub.yGe.sub.1-y:H.
Claims
1. A solar cell structure comprising: a doped III-V absorber layer; an epitaxial, intrinsic semiconductor layer adjoining a top surface of the absorber layer and comprising Si.sub.xGe.sub.1-x wherein x is between 0 and 1; an amorphous, intrinsic semiconductor layer adjoining a top surface of the epitaxial, intrinsic semiconductor laver, the amorphous, intrinsic semiconductor layer comprising Si.sub.xGe.sub.1-x:H, wherein x is between 0 and 1; an emitter layer above the epitaxial, intrinsic semiconductor layer, and a transparent conductive layer above the emitter layer.
2. The solar cell structure of claim 1, wherein the epitaxial, intrinsic semiconductor layer contains hydrogen.
3. The solar cell structure of claim 1, wherein the emitter layer comprises a doped, amorphous hydrogenated layer adjoining a top surface of the amorphous, intrinsic semiconductor layer.
4. The solar cell structure of claim 1, wherein the epitaxial, intrinsic semiconductor layer is hydrogenated, and wherein the amorphous, intrinsic semiconductor layer includes carbon atoms.
5. The solar cell structure of claim 1, wherein x is between 0 and 0.5 x is between 0 and 0.5.
6. The solar cell structure of claim 5, wherein the emitter layer is comprised of doped, amorphous Si.sub.yGe.sub.1-y:H, wherein y is between 0 and 1.
7. The solar cell structure of claim 6, wherein x is between 0 and 0.5.
8. The solar cell structure of claim 7, wherein y is between 0 and 0.5.
9. The solar cell structure of claim 6, wherein y is between 0 and 0.5.
10. The solar cell structure of claim 5, wherein the base layer comprises GaAs.
11. The solar cell structure of claim 5, further including a back surface field below the base layer.
12. A solar cell structure comprising: a p-type III-V base layer; an n+ III-V emitter layer adjoining the base layer; an n+ epitaxial layer adjoining the emitter layer, the n+ epitaxial layer comprising Si.sub.xGe.sub.1-x wherein x is between 0 and 1, the emitter layer being positioned between the base layer and the n+ epitaxial layer; an intrinsic amorphous semiconductor layer adjoining the n+ epitaxial layer and comprised of Si.sub.yGe.sub.1-y:H wherein y is between 0 and 1, and a transparent conductive layer above the intrinsic amorphous semiconductor layer, the intrinsic amorphous semiconductor layer being positioned between the transparent conductive layer and the n+ epitaxial layer.
13. The solar cell structure of claim 12, wherein the base layer and the emitter layer comprise GaAs, the emitter layer contains silicon atoms and x is greater than 0.
14. The solar cell structure of claim 12, wherein x is between 0 and 0.5, and further wherein a conduction band edge of the base layer and of the n+ epitaxial layer are aligned.
15. The solar cell structure of claim 14, wherein y is between 0 and 0.5.
16. The solar cell structure of claim 12, further including: an intrinsic epitaxial semiconductor layer comprising Si.sub.xGe.sub.1-x adjoining the base layer; a second intrinsic amorphous semiconductor layer comprising Si.sub.xGe.sub.1-x:H wherein x is between 0 and 1, the second intrinsic amorphous semiconductor layer adjoining the intrinsic epitaxial semiconductor layer; an amorphous back surface field layer comprising Si.sub.zGe.sub.1-z:H below the intrinsic amorphous semiconductor layer wherein z is between 0 and 1, and a transparent conductive layer below the amorphous back surface field layer.
17. The solar cell structure of claim 16, wherein x, x, y and z are between 0 and 0.5.
18. The solar cell structure of claim 16, wherein the base layer and the emitter layer comprise GaAs and further wherein a conduction band edge of the base layer and of the n+ epitaxial layer are aligned.
19. A solar cell structure comprising: a doped III-V absorber layer; a first epitaxial, intrinsic semiconductor layer adjoining a top surface of the absorber layer and comprising Si.sub.xGe.sub.1-x wherein x is between 0 and 1; a doped, amorphous emitter layer above the epitaxial, intrinsic semiconductor layer such that the first epitaxial, intrinsic semiconductor layer is between the top surface of the absorber layer and the emitter layer, and a transparent conductive layer above the emitter layer.
20. The solar cell structure of claim 19, further including a second epitaxial, intrinsic semiconductor layer adjoining a bottom surface of the absorber layer and comprising Si.sub.xGe.sub.1-x, both the first and second epitaxial, intrinsic semiconductor layers containing hydrogen, and a doped, amorphous back surface field layer below the second epitaxial, intrinsic semiconductor layer, the emitter layer comprising amorphous Si.sub.yGe.sub.1-y:H wherein y is between 0 and 1 and the back surface field layer comprising amorphous Si.sub.zGe.sub.1-z:H, wherein z is between 0 and 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(9) Heterojunction III-V solar cell structures based on a-Si:H/III-V heterostructures offer a path for low-cost, high efficiency PV (photovoltaic) technology when implemented in conjunction with a layer transfer technique. The use of a-Si:H as an intrinsic layer (i-a:Si:H) can significantly improve the surface passivation of GaAs. US Pub. No. 2010/0307572 entitled Heterojunction III-V Photovoltaic Cell Fabrication, the disclosure of which is incorporated by reference herein, discloses techniques for forming single and double heterojunction III-V PV cells.
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(12) The structures identified in
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(14) A TEM image of Sample 2 (New Structure 1) is provided in
(15) It will be appreciated that the III-V absorber layer of New Structure 1 or New Structure 2 could be In.sub.xGa.sub.1-xAs with x ranging from 0 to 0.53. The back contact employed can be selected from conventional back surface fields known to those of ordinary skill in the art.
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(17) Intrinsic hydrogenated amorphous semiconductor layers 54 comprised of Si.sub.xGe.sub.1-x:H adjoin the intrinsic epi-Si.sub.xGe.sub.1-x layers in this preferred embodiment, where x is between 0 and 1 and preferably between 0 and 0.5. These layers can be deposited using PECVD or hot-wire chemical vapor deposition including appropriate source materials. In one embodiment, the intrinsic hydrogenated amorphous semiconductor layers 54 are deposited in a process chamber containing a semiconductor precursor source gas and a carrier gas including hydrogen. Hydrogen atoms within the carrier gas are incorporated into the deposited material to form the intrinsic hydrogenated semiconductor containing material of the intrinsic semiconductor layer. The germanium content in the hydrogenated amorphous SiGe layers 54 may be different from the epitaxial layers 52. Carbon atoms can be incorporated in the amorphous semiconductor layers with or in place of germanium. The germanium and carbon content can be graded. The amorphous semiconductor layers can each be comprised of multi-layer structures with different compositions. If carbon is used in place of germanium in the above-referenced formula, the value of x would be 0 to 0.6 and preferably 0 to 0.3.
(18) A doped hydrogenated amorphous emitter layer 56 adjoins one of the two amorphous semiconductor layers. Its doping type is opposite to that of the base 12. This layer 56 is comprised of a-Si.sub.yGe.sub.1-y:H where y is between 0 and 1 and preferably between 0 and 0.5. A back surface field layer 56 adjoins the other of the two intrinsic hydrogenated amorphous semiconductor layers 54. Its doping type is the same as the doping type of the base 12. This layer is comprised of a-Si.sub.zGe.sub.1-z:H where z is between 0 and 1 and preferably between 0 and 0.5.
(19) Transparent conductive layers 20 adjoin the emitter and back surface field layers 56,56. The transparent layers are comprised of conductive material that is transparent in the range of electromagnetic radiation at which photogeneration of electrons and holes occur within the solar cell structure 50. The transparent conductive layer 20 in the exemplary embodiment of
(20) The hydrogenated amorphous SiGe layers 56,56 may be formed from precursor gases such as SiH.sub.4, SiF.sub.4, or H.sub.2SiCl.sub.2 (DCS). Germane is a known precursor for forming layers comprising germanium. The layers may be doped in situ by adding a dopant gas containing dopant atoms in the gas mixture. The dopant atoms are incorporated into the deposited material to form a hydrogenated doped semiconductor. Examples of dopant gases containing p-type dopant atoms are B.sub.2H.sub.6 and B(CH.sub.3).sub.3 (TMB). Examples of an n-type dopant gas include AsH.sub.3 and PH.sub.3. The n-type dopant concentration in certain layer(s) of the structure 50 ranges from 10.sup.16 atoms/cm.sup.3 to 10.sup.21 atoms/cm.sup.3, with the range of 10.sup.18-10.sup.20 atoms/cm.sup.3 being a typical range. The doping efficiency (the ratio of activated dopant atoms to the total dopant atoms) typically ranges from 0.1%-20%, although higher and lower doping efficiencies are possible. The doping efficiency is generally decreased by increasing the dopant atom concentration. The p-type dopant concentration likewise ranges from 10.sup.16-10.sup.21 atoms/cm.sup.3 with the range of 10.sup.18-10.sup.20 atoms/cm.sup.3 being typical. In this exemplary embodiment, the layer 56 above the base layer 12 functions as an emitter and the layer 56 below the base layer as a back surface field (BSF).
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(22) An n+ epi-Si.sub.xGe.sub.1-x layer 64 is formed on the emitter layer 62 where x is between 0 and 1 and preferably between 0 and 0.5. This layer may, but does not necessarily contain hydrogen, the presence of hydrogen depending on growth conditions. The conduction band edge of the III-V base 12 (GaAs in this exemplary embodiment) and the n+ epi-Si.sub.xGe.sub.1-x layer 64 are aligned. In other words, the energy difference between the conduction band and vacuum is about the same for both regions. (See
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(24) Referring to
(25) The method as described with respect to
(26) Given the discussion thus far, it will be appreciated that, in general terms, an exemplary method, according to an aspect of the invention, includes the step of obtaining a doped, p-type III-V base layer such as that shown in
(27) A further exemplary method in accordance with the invention may be employed to form at least part of the solar cell structure 50 shown in
(28) In accordance with a further aspect of the invention, a solar cell structure is provided that comprises a doped III-V absorber layer such as the GaAs absorber described with respect to
(29) A solar cell structure provided in accordance with another aspect of the invention comprises a doped III-V base layer and an intrinsic hydrogenated epitaxial semiconductor layer comprising Si.sub.xGe.sub.1-x wherein x is between 0 and 1, the intrinsic hydrogenated epitaxial semiconductor layer adjoining the base layer.
(30) A solar cell structure in accordance with a further aspect of the invention includes a p-type III-V base layer, an n+ III-V emitter layer adjoining the base layer, and an n+ epitaxial layer adjoining the emitter layer. The n+ epitaxial layer comprises Si.sub.xGe.sub.1-x wherein x is between 0 and 1. An intrinsic amorphous semiconductor layer adjoins the n+ epitaxial layer and is comprised of Si.sub.yGe.sub.1-y:H wherein y is between 0 and 1. A transparent conductive layer is located above the intrinsic amorphous semiconductor layer.
(31) Those skilled in the art will appreciate that the exemplary structures discussed above can be distributed in raw form or incorporated as parts of intermediate products or end products that benefit from having photovoltaic elements therein.
(32) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Terms such as above and below are used to indicate relative positioning of elements or structures to each other as opposed to relative elevation.
(33) The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.