3D PRINTING PEN
20170144369 ยท 2017-05-25
Assignee
Inventors
Cpc classification
B29C64/106
PERFORMING OPERATIONS; TRANSPORTING
B29C64/118
PERFORMING OPERATIONS; TRANSPORTING
B29C48/92
PERFORMING OPERATIONS; TRANSPORTING
B33Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y40/00
PERFORMING OPERATIONS; TRANSPORTING
B29C48/02
PERFORMING OPERATIONS; TRANSPORTING
B33Y50/02
PERFORMING OPERATIONS; TRANSPORTING
B29C48/3003
PERFORMING OPERATIONS; TRANSPORTING
B29C64/393
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C67/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y50/02
PERFORMING OPERATIONS; TRANSPORTING
B33Y40/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A three-dimensional printing pen includes a barrel open on a first end and having an opening for receiving a melt-substrate on a second end, opposite to the first end. A nozzle is configured to receive and melt said melt-substrate and arranged to be connected to the first open end of the barrel The pen further includes a channel inside the barrel with a first opening adjacent and aligned with the opening in the barrel for receiving said melt-substrate and a second opening, opposite to said first opening, adjacent to the nozzle. A transport mechanism has a rotatable transport member which is, in use, in contact with the melt-substrate for moving the melt-substrate through towards the nozzle.
Claims
1. A three-dimensional (3D) printing pen comprising: a barrel open on a first end and comprising an opening for receiving a melt-substrate on a second end, opposite to the first end, a nozzle configured to receive and melt said melt-substrate and arranged to be connected to the first open end of the barrel, a transport mechanism comprising a rotatable transport member which is, in use, in contact with the melt-substrate for moving the melt-substrate towards the nozzle, and a channel inside the barrel comprising a first opening adjacent and aligned with the opening in the barrel for receiving said melt-substrate, a second opening, opposite to said first opening, adjacent to the nozzle and a third opening configured such that said melt-substrate is between said rotatable transport member and an internal surface of said channel for supporting the rotatable transport of said melt-substrate when said rotatable transport member is rotated
2. The three-dimensional (3D) printing pen according to claim 1, further comprising a heat dissipating member for assembling said nozzle to the open first end of the barrel, wherein the heat dissipating member is positioning said nozzle at a distance from the barrel.
3. The three-dimensional (3D) printing pen according to claim 2, wherein the heat dissipating member comprises holes, openings or perforations for dissipating heat when the nozzle is heated.
4. The three-dimensional (3D) printing pen according to claim 1, further comprising at least two buttons configured to control the speed or movement direction of the melt-substrate inside the channel, wherein activating a first button is configured to move the melt-substrate with a first speed from the first end of the barrel to the second end of the barrel and wherein activating a first and second button simultaneously is configured to move the melt-substrate from the second end to the first end of the barrel.
5. The three-dimensional (3D) printing pen according to claim 1, further comprising a light source configured to indicate the moment at which the pen is ready to be used.
6. The three-dimensional (3D) printing pen according to claim 2, wherein said rotatable transport member is a worm gear.
7. A three-dimensional (3D) printing pen according to claim 2, wherein said heat dissipating member is made of a material having a thermal conductivity lower than 0.5 W/m.Math.K.
8. The three-dimensional (3D) printing pen according to claim 7, wherein the heat dissipating member comprises holes, openings or perforations for dissipating heat when the nozzle is heated.
9. The three-dimensional (3D) printing pen according to claim 7, wherein the heat dissipating member is configured to surround the nozzle.
10. The three-dimensional (3D) printing pen according to claim 1, further comprising a temperature microcontroller, wherein the temperature microcontroller is configured to maintain the nozzle at a predetermined temperature for melting the melt-substrate.
11. A three-dimensional (3D) printing pen comprising: a barrel open on a first end and comprising an opening for receiving a melt-substrate on a second end, opposite to the first end, the direction from the first end to the second end of the barrel being the length direction of the pen, a nozzle configured to receive and melt said melt-substrate and arranged to be connected to the open first end of the barrel, a transport mechanism comprising a rotatable transport member which is, in use, in contact with the melt-substrate, wherein the rotatable transport member is rotating around an axis in the length direction of the pen for moving the melt-substrate in the length direction of the pen.
12. The three-dimensional printing pen according to claim 11, wherein the pen further comprises a channel inside said barrel comprising a first open end adjacent and aligned with said opening in the barrel for receiving said melt-substrate and a second open end, opposite to said first open end, adjacent to the nozzle, wherein said channel comprises a third opening for receiving a portion of said rotatable transport member and wherein said melt-substrate is between said rotatable transport member and an internal surface of said channel for supporting transport of the melt-substrate when said rotatable transport member is rotated.
13. The three-dimensional printing pen according to claim 12, wherein said channel comprises an indentation at a position opposite to the third opening for receiving a portion of said rotatable transport member.
14. The three-dimensional printing pen according to claim 11, wherein said rotatable transport member is a worm gear.
15. A three-dimensional (3D) printing pen comprising: a cylindrical barrel open on a first end and comprising an opening for receiving a melt-substrate on a second end opposite to the first end, and an inside assembly configured to be moved at least partly in the cylindrical barrel comprising at least two structure parts, at least one connection part for positioning the at least two structure parts relative to each other, a nozzle configured to receive and melt said melt-substrate and arranged to be connected to the first open end of the barrel, a transport mechanism comprising a rotatable transport member which is, in use, in contact with the melt-substrate for moving the melt-substrate towards the nozzle, and a channel having a first opening adjacent and aligned with the opening in the barrel for receiving said melt-substrate, a second opening opposite to said first opening and adjacent to the nozzle, and a third opening configured such that said melt-substrate is between said rotatable transport member and an internal surface of said channel for supporting the rotatable transport of said melt-substrate when said rotatable transport member is rotated.
16. A three-dimensional (3D) printing pen according to claim 15, further comprising a heat dissipating member surrounding said nozzle.
17. A three-dimensional (3D) printing pen according to claim 16, wherein the heat dissipating member comprises holes, openings or perforations for dissipating heat when the nozzle is heated.
18. A three-dimensional (3D) printing pen according to claim 15, further comprising at least two buttons on the barrel configured to control the speed or movement direction of the melt-substrate inside the channel, wherein activating a first button is configured to move the melt-substrate with a first speed from the first end of the barrel to the second end of the barrel and wherein activating a first and second button simultaneously is configured to move the melt-substrate from the second end to the first end of the barrel.
19. A three-dimensional (3D) printing pen according to claim 15, further comprising a light source configured to provide an indication of the readiness of the pen to be used.
20. A three-dimensional (3D) printing pen according to claim 15, wherein said rotatable transport member is a worm gear, the pen further comprising a pressure part configured to be provided on the channel of the inside assembly at a position opposite to the worm gear and configured such that after assembling the pressure part is between the barrel and the channel.
21-23. (canceled)
Description
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[0062] According to the present invention the three-dimensional (3D) printing pen comprises a barrel open on a first end and comprising an opening for receiving a melt-substrate on a second end, opposite to the first end, a nozzle configured to receive and melt said melt-substrate and arranged to be connected to the first open end of the barrel, a channel inside the barrel comprising a first opening adjacent and aligned with the opening in the barrel for receiving said melt-substrate and a second opening, opposite to said first opening, adjacent to the nozzle, and a transport mechanism comprising a rotatable transport member which is, in use, in contact with the melt-substrate for moving the melt-substrate through towards the nozzle. This constitutes an advantageous embodiment of the present invention. The different embodiments of the transport mechanism are disclosed herein after in order to understand the moving of the melt-substrate inside the barrel of the 3D pen.
[0063] Advantageously, the channel comprises a third opening for the rotatable transport member which can by rotation, when the pen is used, be in contact with the melt-substrate which is then pushed against an internal wall of the channel acting as a supporting element for the melt-substrate. This mechanical structure enables to move linearly the melt-substrate inside the channel toward the nozzle wherein the extrusion of the melt-substrate can occur. Some embodiments of the channel according to the present invention are described in the following figures.
[0064] In the present invention, the 3D pen can also comprise a heat dissipating member which can surround the nozzle, be a part of the nozzle or be an additional member extending to the first end of the barrel.
[0065] More precisely, the 3D printing pen of the present invention can have different internal and external structures.
[0066] For example, the 3D pen can comprise a barrel formed by at least one member, preferably at least 2 members, more preferably at least 4 members; and a nozzle. The barrel has a first opening, on which the nozzle is connected, and a second opening to receive the melt-substrate.
[0067] Advantageously, the barrel can comprise an additional member which comprises a first and second ends and two buttons to control the movement of the melt-substrate inside the channel. In that preferred configuration, the first end of the additional member is connected to the first open end of the barrel and the second end of the additional member is connected to an end of the nozzle.
[0068] More preferably, the heat dissipating member area is located between the nozzle where the extrusion of the melt-substrate is carried out and the first opening of the barrel. In the meaning of the present invention, the expression first or second open end of the barrel means the first or the second end of the barrel.
[0069] So, when the extrusion occurs, it is advantageous to manage the heat generated during the extrusion to prevent an overheating inside the 3D printing pen.
[0070] The nozzle of the 3D pen according to the present invention can comprise a heat dissipating member which enables to correctly manage the heat generated during the melting of the melt-substrate.
[0071]
[0072] The nozzle assembly 3 comprises a heat dissipating member 4 and a nozzle 31 with an output 7 for the melted melt-substrate. The heat dissipating member 4 is connected to the additional member 2g and comprises holes 4a all over its surface. The nozzle 31 is heated to provide extruded melt-substrate out of the output 7 of the pen 1. By moving the 3D pen 1 when the pen is activated (heated), 3D objects can be created, for example aesthetic 3D objects.
[0073]
[0074] More precisely, the 3D pen 1 of
[0075] The end part 2d of the barrel 2 comprises two inputs (not illustrated): one for connecting to a power source such as an USB port of a laptop or other electrical device, or a power supply, and the other for receiving the melt-substrate.
[0076] The heat dissipating member 4 comprises a first part being in contact with one end 2a of the additional member 2g of the barrel 2 and a second part, opposite to the first part, being in contact with the nozzle and located at the end of the 3D pen 1 where the melted melt-substrate is delivered. The heat dissipating member 4 is made of a material having a low thermal conductivity, preferably lower than 0.5 W/m.Math.K. Such a material can be a plastic ceramic composite like the product Accura CeraMAX composite with a thermal conductivity of 0.47 W/m.Math.K or a thermoplastic polymer such as Poly Ether Ketone (PEEK). Other material providing the same benefit are for example the commercially available Clear Vue material with a thermal conductivity of 0.21 W/m.Math.K or PMS-ABS with a thermal conductivity of 0.19 W/m.Math.K. The structure of the heat dissipating member 4 is made of holes which enable to dissipate sufficiently the heat generated to heat the nozzle while the extrusion of the melt-substrate is carried out. Beneficial is the structure as illustrated in the embodiment is that the nozzle 31 is at a distance from the barrel 2.
[0077] So, when the pen is used, the user holds the 3D pen 1 by means of the barrel 2 because the nozzle assembly 3 and especially the nozzle 31 is hot during extrusion.
[0078] In an alternative embodiment, the barrel 2 comprises not 4 parts but less or more parts. In an embodiment, the barrel 2 is made of one part.
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[0080] The channel 12 is located inside the barrel 2 (not shown on
[0081] The transport mechanism 8 comprises a motor 8a, preferably a planetary motor, and a rotatable member 9 which is in the embodiment of
[0082] The understanding of the function of a preferred 3D pen 1 of the present invention is facilitated by combining the teachings contained in the illustrations of the
[0083] For example, when a user wishes to use the 3D pen 1 of the present invention, he connects the 3D pen 1 to a power supply or to a USB port of a laptop and the melt-substrate is fed in the pen through the opening in the second end 2b of the barrel 2, such as an ABS filament. Because the channel 12 is adjacent the opening in the second end 2b of the barrel 2, the melt-substrate is easily placed inside the channel. When the 3D pen 1 is powered, the user can control the movement of the melt-substrate by pushing the buttons 5, 6 on the barrel 2 (see
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[0085] This preferred transport mechanism 13 can be integrated in any structure of a 3D printing pen 1 according to the present invention. For example, it can replace the transport mechanism 8 illustrated in the
[0086] Referring to
[0087] Referring to
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[0089] The channel 19 comprises a first part 19a having an indentation 17 and a third opening 18 located opposite to the indentation 17, and a second part 19b. The second part 19b guides the melt-substrate up to the nozzle 26. The nozzle 26 is heated by a heating wire 23. In an embodiment, the channel 19 is extending into the nozzle 26. In an alternative embodiment the channel 19 is adjacent an opening in the nozzle 26 for receiving the melt substrate 22. The first and second parts 19a and 19b of the channel 19 can be made of different kinds of materials such as plastic, ceramic, Teflon (PTFE) or isolator materials. The second part 19b is preferably made of an isolator material or Teflon. Moreover, the second part 19a of the channel is preferably made of a material which is different from the one of the first part 19a. In an alternative embodiment, the channel 19 is made of a single part.
[0090] In this particular embodiment, the channel 19 is extending from the second end 2b of the barrel 2 to the opening of the nozzle 26 for receiving the melt-substrate. More precisely, the first end 2a of the barrel 2 is preferably located at a distance from the nozzle 26 and the heating wire 23. The nozzle 26 may be part of a nozzle assembly comprising a heat dissipating member which surrounds partly or fully the nozzle 26 and the heating wire 23.
[0091] The heating wire 23 enables to heat the nozzle 26 up to a temperature situated around 200 C. The length of the heating wire 23 is between 1 and 7 cm, preferably between 2 and 6 cm, more preferably between 3 and 5 cm. In an embodiment of the invention, the length of the wire determines the temperature up to which the nozzle 26 is heated.
[0092] The extrusion of melted melt-substrate 25 at the end of the output 24 has a diameter situated between 0.5 and 1 mm, preferably between 0.55 and 0.75 mm, more preferably 0.6 mm. The speed of the extrusion of melted melt-substrate is between 5 and 30 mm/sec, preferably between 15 and 25 mm/sec, more preferably 20 mm/sec.
[0093] The transport mechanism 20 comprises in an embodiment of the invention a planetary motor 20a which receives 40 mA at 3.0 V and has a frequency of rotation less than 90 rpm (revolution per minute), preferably less than 80 rpm, more preferably less than 75 rpm, advantageously less than 70 rpm. The transport mechanism 20 further comprises a worm gear 21) which is in contact with the melt-substrate 22. So, during use of the pen, the worm gear 21 is rotating around an axis in the length direction of the pen, which is in
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[0096] The 3D printing pen 1 of the present invention can have different internal and external structures as illustrated in the Figures. However, it is also possible to provide other internal and external structures of the 3D pen 1 by combining the teachings present in each figure with the description of the present invention.
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[0098] At the side that the pen has to be further built up, two further bars 72b are connected to the first structure part 74b. The motor 20a is moved in position and a further first structure part 74c is subsequently moved on the bars 72b and the motor 20a. Next to the first structure part 74c is a second structure part 76a positioned. The second structure part 76a has an open contour and the open contour is arranged such that it can be moved over a first end part 86 of a worm gear 84. Worm gear is moved over the axis of the motor such that the worm gear 84 rotates when the axis of the motor 20a rotates as can be seen for example in
[0099] Next to the second structure part 76c, a heat reducing member 100 is connected with two bars to the second structure part 76c. The heat reducing member is avoiding that too much heat is going into the barrel of the pen. The heat reducing member 100 is connected with the nozzle 114 which is creating the heat to melt the substrate.
[0100] The channel 12 made from Teflon is moved into the openings starting at the side of the first structure part 74a through the opening of the second structure part 76b after which the channel is bended to move into the central opening of the second structure element 76c through a central opening of the heat reducing member 100 up to the nozzle 114.
[0101] The nozzle assembly comprises in the embodiment of
[0102] To have the transport mechanism operating well, there must be sufficient pressure between the worm gear 84 and the substrate fed into the channel 12. This is realised in the embodiment of
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[0104] Although the preferred embodiments of the invention have been disclosed for illustrative purpose, those skilled in the art will appreciate that various modifications, additions or substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims.