ELECTRO-MECHANICAL BRAKE AND VEHICLE HAVING THE SAME
20230130314 · 2023-04-27
Inventors
- Woochul LIM (Gyeonggi-do, KR)
- Joon-Kyu SONG (Gyeonggi-do, KR)
- Pyeong Kook SON (Gyeonggi-do, KR)
- Jin Seok Kim (Gyeonggi-do, KR)
- Dae June JUNG (Gyeonggi-do, KR)
Cpc classification
F16D65/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2125/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/746
PERFORMING OPERATIONS; TRANSPORTING
B60T13/741
PERFORMING OPERATIONS; TRANSPORTING
F16D2066/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D65/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D55/226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2125/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2121/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60T13/74
PERFORMING OPERATIONS; TRANSPORTING
B60T1/06
PERFORMING OPERATIONS; TRANSPORTING
B60T17/22
PERFORMING OPERATIONS; TRANSPORTING
F16D55/226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided are an electromechanical brake and a vehicle including the same. An electromechanical brake according to an embodiment of the present disclosure includes a first brake pad and a second brake pad configured to respectively press a front surface and a rear surface of a disc and includes a housing having one side to which the first brake pad is coupled, a carrier to which the second brake pad is fixed, the carrier being coupled to the housing so that the second brake pad advance or retreat toward the disc, a hollow motor installed on the housing and configured to provide rotational driving power, the hollow motor having an internal space penetratively formed in a direction in which the rotation axis extends, a rotary screw extending and disposed in the internal space, the rotary screw being configured to rotate about the rotation axis of the motor, a power train coupled to a rear side of the motor and configured to transmit the rotational driving power of the motor to the rotary screw, and a nut coupled to the rotary screw and configured to advance or retreat toward the second brake pad.
Claims
1. An electromechanical brake, which includes a first brake pad and a second brake pad configured to respectively press a front surface and a rear surface of a disc, the electromechanical brake comprising: a housing having one side to which the first brake pad is coupled; a carrier to which the second brake pad is fixed, the carrier being coupled to the housing so that the second brake pad advance or retreat toward the disc; a hollow motor installed on the housing and configured to provide rotational driving power, the hollow motor having an internal space penetratively formed in a direction in which the rotation axis extends; a rotary screw extending and disposed in the internal space, the rotary screw being configured to rotate about the rotation axis of the motor; a power train coupled to a rear side of the motor and configured to transmit the rotational driving power of the motor to the rotary screw; and a nut coupled to the rotary screw and configured to advance or retreat toward the second brake pad, wherein the power train comprises: a sun gear coupled to the rear side of the motor and configured to be rotated about the rotation axis by the rotational driving power of the motor; a planetary gear structure disposed outside the sun gear and comprising one or more planet gears each having a front end that engages with the sun gear; a first ring gear having an inner portion that engages with the front ends of the one or more planet gears; and a second ring gear having an inner portion that engages with rear ends of the one or more planet gears, and wherein a rear end of the rotary screw is coupled to the second ring gear, and the rotary screw rotates about the rotation axis together with the second ring gear.
2. The electromechanical brake of claim 1, wherein the number of gear teeth of the first ring gear is different from the number of gear teeth of the second ring gear.
3. The electromechanical brake of claim 1, wherein the nut is disposed between the rotary screw and the motor, an outer peripheral surface of the nut corresponds to an inner peripheral surface of the motor, and an anti-rotation part is provided between the nut and the motor and prevents the nut from rotating together with the rotary screw.
4. The electromechanical brake of claim 3, wherein the anti-rotation part comprises: a first cut-out surface formed on the outer peripheral surface of the nut in a longitudinal direction of the rotary screw; and a second cut-out surface formed on the inner peripheral surface of the motor and corresponding to the cut-out surface.
5. The electromechanical brake of claim 1, wherein a plate is provided at a rear side of the second ring gear, the plate has a hole formed at a center thereof, and a rear end of the rotary screw is fixedly inserted into the hole.
6. The electromechanical brake of claim 5, further comprising: a cover disposed at a rear side of the housing and configured to cover the motor and the power train; and a thrust bearing disposed between the cover and the plate of the second ring gear to support a load according to an axial force of the rotary screw.
7. The electromechanical brake of claim 5, further comprising: a cover disposed at a rear side of the housing and configured to cover the motor and the power train; and a force sensor disposed between the cover and the plate of the second ring gear to measure a load according to an axial force of the rotary screw.
8. The electromechanical brake of claim 1, further comprising: a cover disposed at a rear side of the housing and configured to cover the motor and the power train, wherein at least one fixing protrusion protrudes from an outer peripheral surface of the first ring gear, and at least one groove is famed in an inner peripheral surface of the cover so that the at least one fixing protrusion is inserted into the at least one groove so that the first ring gear is fixed to the cover.
9. The electromechanical brake of claim 1, wherein the rotary screw is coupled to the nut by ball-screw-nut coupling.
10. An electromechanical brake, which includes a first brake pad and a second brake pad configured to respectively press a front surface and a rear surface of a disc, the electromechanical brake comprising: a housing having one side to which the first brake pad is coupled; a carrier to which the second brake pad is fixed, the carrier being coupled to the housing so that the second brake pad advance or retreat toward the disc; a hollow motor installed on the housing and configured to provide rotational driving power, the hollow motor having an internal space penetratively formed in a direction in which the rotation axis extends; a rotary screw extending and disposed in the internal space, the rotary screw being configured to rotate about the rotation axis of the motor; a power train comprising a sun gear coupled to a rear side of the motor and configured to be rotated about the rotation axis by the rotational driving power of the motor, a planetary gear structure disposed outside the sun gear and comprising one or more planet gears each having a front end that engages with a rear end of the sun gear, a first ring gear having an inner portion that engages with the front ends of the one or more planet gears, the first ring gear having a front end surface disposed to be spaced apart from a rear end surface of the motor, and a second ring gear having an inner portion that engages with rear ends of the one or more planet gears, the power train being coupled to the rear side of the motor and configured to transmit the rotational driving power of the motor to the rotary screw; a nut coupled to the rotary screw and configured to advance or retreat toward the second brake pad; an auxiliary gear configured to engage with a front end of the sun gear and rotate about a rotation axis parallel to a rotation axis of the sun gear; and a rotation stopper configured to control the auxiliary gear so that the auxiliary gear rotates only in one direction, wherein a rear end of the rotary screw is coupled to the second ring gear, and the rotary screw rotates about the rotation axis together with the second ring gear.
11. The electromechanical brake of claim 10, wherein the rotation stopper comprises a latch configured to be inserted into a first space formed at one side of the auxiliary gear, wherein the auxiliary gear is in a locked state in which the auxiliary gear rotates only in one direction when the latch inserted into the first space, and wherein the auxiliary gear is in an unlocked state in which the auxiliary gear rotates in two directions when the latch is withdrawn from the first space.
12. The electromechanical brake of claim 11, wherein the latch is pivotably fixed in the housing, wherein the rotation stopper further comprises: a plurality of protrusion portions continuously formed at one side of the auxiliary gear along a circumference of the auxiliary gear; and an actuator configured to control the pivot motion of the latch, and wherein the first space is provided as a plurality of first spaces disposed between the plurality of protrusion portions.
13. The electromechanical brake of claim 12, wherein an inclined guide surface is provided at one side of each of the plurality of protrusion portions in a circumferential direction of the auxiliary gear.
14. A vehicle comprising: the electromechanical brake of claim 11; a vehicle wheel having a one side to which a disc is coupled so that rotation axes of the vehicle wheel and the disc are coincident with each other; the first brake pad disposed at one side of the disc and coupled to the electromechanical brake; and the second brake pad disposed at the other side of the disc and coupled to the electromechanical brake, wherein a rotational speed of the vehicle wheel is controlled by pressing the second brake pad in the state in which the unlocked state is maintained in a traveling state, and wherein the locked state is maintained in the state in which the second brake pad is pressed in a parking state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION OF THE INVENTION
[0039] Hereinafter, an embodiment of the present disclosure will be described in detail with reference to the accompanying drawings so that those skilled in the technical field to which the present disclosure pertains may easily carry out the embodiment. The present disclosure may be implemented in various different ways, and is not limited to the embodiments described herein. Unless otherwise defined, the terms used in the embodiments of the present disclosure may be interpreted as the meanings commonly known to those skilled in the art. Hereinafter, the term “couple” includes not only a case in which one constituent element is directly coupled to another constituent element, but also a case in which one constituent element is indirectly coupled to another constituent element through still another constituent element.
[0040] In the drawings, a part irrelevant to the description will be omitted to clearly describe the present disclosure, and the same or similar constituent elements will be designated by the same reference numerals throughout the specification.
[0041] Hereinafter, in
[0042] The present disclosure relates to an electromechanical brake, and more particularly, to an electromechanical brake that provides a braking force by pressing a disc by using a rotary screw that is rotated by rotational driving power of a motor.
[0043]
[0044] An electromechanical brake 1 according to an embodiment of the present disclosure includes a first brake pad 30, a second brake pad 40, a housing 50, a motor 100, and a carrier 60.
[0045] Referring to
[0046] In this case, as illustrated in
[0047] In this case, as illustrated in
[0048] As illustrated in
[0049] As illustrated in
[0050] As illustrated in
[0051] As illustrated in
[0052] As illustrated in
[0053] The first body portion 220 is disposed in the internal space 102 of the motor 100, and the second body portion 240 is disposed to penetrate the rear side of the motor 100. Therefore, as illustrated in
[0054] As illustrated in
[0055] Meanwhile, the nut 400 coupled to the rotary screw 200 moves forward or rearward depending on the rotation direction of the rotary screw 200 as the rotary screw 200 is rotated by the rotational driving power of the motor 100.
[0056] In this case, the rotary screw 200 and the nut 400 may be coupled by ball-screw-nut coupling. In a brake system for providing a braking force by pressing the disc, dust may be easily produced because of friction between the brake pad and the disc. In addition, because the brake is generally provided on a wheel of the vehicle and disposed adjacent to a road surface, dust or foreign substances are easily raised when the wheel moves on the road surface. In this case, according to the electromechanical brake 1 according to the embodiment of the present disclosure, the rotary screw 200 and the nut 400 are coupled by ball-screw-nut coupling. Therefore, the rotary screw 200 and the nut 400 are less damaged even though dust is introduced between the rotary screw 200 and the nut 400, such that the durability may be improved.
[0057] In addition, because the rotary screw 200 and the nut 400 are coupled by ball-screw-nut coupling, the electromechanical brake 1 according to the embodiment of the present disclosure may more precisely control the brake because a backlash of the rotary screw 200 is small in comparison with general screw-coupling.
[0058] As illustrated in
[0059] In this case, as illustrated in
[0060] The shape of the anti-rotation part is not limited as long as the anti-rotation part may prevent the nut 400 from rotating in the internal space 102 of the motor 100 and allow the nut 400 to move forward or rearward along the inner peripheral surface of the motor 100. For example, as illustrated in
[0061]
[0062] The electromechanical brake 1 according to the embodiment of the present disclosure include the power train 300. In this case, the power train 300 may include a sun gear 310, a planetary gear structure 330, a first ring gear 320, and a second ring gear 340.
[0063] As illustrated in
[0064] As illustrated in
[0065] As illustrated in
[0066] The first ring gear 320 is provided outside the one or more planet gears 332. Therefore, the one or more planet gears 332 engage with an inner portion of the first ring gear 320.
[0067] In this case, as illustrated in
[0068] As illustrated in
[0069] More specifically, as illustrated in
[0070] In this case, the rotary screw 200 is fixed to the second ring gear 340, and the rotary screw 200 rotates together with the second ring gear 340 that receives the rotational driving power of the motor 100. To this end, as illustrated in
[0071] In addition, as illustrated in
[0072] As illustrated in
[0073] Meanwhile, as illustrated in
[0074] In this case, as illustrated in
[0075] The load measured by the force sensor 600 may be used to determine intensity of the user's pedal effort applied to a pedal or used by a controller to measure a brake pressing degree during autonomous driving.
[0076]
[0077] The electromechanical brake 1 according to the embodiment of the present disclosure may further include a rotation stopper 700. The rotation stopper 700 serves to control the sun gear 310 so that the sun gear 310 may rotate only in one direction.
[0078] An auxiliary gear 710 engages with the sun gear 310 so that the rotation stopper 700 restricts the rotation of the sun gear 310. In this case, as illustrated in
[0079] Therefore, the rotation stopper 700 may restrict the rotation of the sun gear 310 by restricting the rotation of the auxiliary gear 710 that engages with the sun gear 310.
[0080] More specifically, a first space 721 is formed at a front side of the auxiliary gear 710. In this case, a latch 740 may be inserted into the first space 721. When the latch 740 is inserted into the first space 721, a locked state is made in which the auxiliary gear 710 may rotate only in one direction. In addition, when the latch 740 is withdrawn from the first space 721, an unlocked state is made in which the auxiliary gear 710 may rotate in two directions.
[0081] To this end, the first space 721 is provided at the front side of the auxiliary gear 710 and disposed along a circumference about the third rotation axis 361. As illustrated in
[0082] Meanwhile, the latch 740 may pivot in the cover 54. Therefore, one side of the latch 740 may be repeatedly inserted into or withdrawn from the first space 721.
[0083] In this case, as illustrated in
[0084] Therefore, as illustrated in
[0085] Because the actuator 760 is disposed adjacent to the motor 100, the spatial efficiency in the cover 54 may be improved. Therefore, it is possible to reduce a size of the electromechanical brake 1. In addition, because the rotation stopper 700 is installed on the gear disposed adjacent to the motor 100, it is possible to prevent the power train 300 from warping in the locked state in which the latch 740 supports the protrusion portion 720.
[0086] Hereinafter, an operation of the electromechanical brake 1 according to the embodiment of the present disclosure will be described in detail with reference to
[0087]
[0088] As illustrated in
[0089] Therefore, the rotary screw 200 rotates in one direction, and the nut 400 moves forward along the inner peripheral surface of the internal space 102 of the motor 100 relative to the rotary screw 200. In this case, the front surface of the nut 400 presses the second brake pad 40 and presses the disc 20 through the second brake pad 40.
[0090] In this case, to switch the state to the parking state in which the braking state in which the disc 20 is pressed is consistently maintained, the actuator 760 illustrated in
[0091] In contrast, as illustrated in
[0092] Therefore, when the rotary screw 200 rotates in the reverse direction, the nut 400 moves rearward along the inner peripheral surface of the internal space 102 of the motor 100 relative to the rotary screw 200 and does not press the second brake pad 40 any further. Therefore, the disc 20 may rotate without constraint.
[0093] The electromechanical brake according to the embodiment of the present disclosure may provide the braking force to the vehicle by pressing the disc by using the driving power of the motor.
[0094] According to the electromechanical brake according to the embodiment of the present disclosure, the first ring gear and the second ring gear engage with the planet gear integrated to transmit the driving power of the motor, which makes it possible to improve the power transmission efficiency of the power train.
[0095] The electromechanical brake according to the embodiment of the present disclosure may electronically provide the service brake function and the parking brake function without a hydraulic line.
[0096] The electromechanical brake according to the embodiment of the present disclosure has the nut, which may relatively reduce damage and a backlash of the rotary screw in the braking environment in which dust and foreign substances are easily produced.
[0097] The electromechanical brake according to the embodiment of the present disclosure may maintain the braking force of the brake in the parking situation.
[0098] The effects of the present disclosure are not limited to the above-mentioned effects, and it should be understood that the effects of the present disclosure include all effects that may be derived from the detailed description of the present disclosure or the appended claims.
[0099] The electromechanical brake according to the embodiments of the present disclosure has been described above. In the present specification, the present disclosure provides the arrangement structure of the power train having the planet gear structure for efficiently transmitting the rotational driving power of the motor and improving the durability of the internal components while using the motor to press the disc. In addition, the present disclosure provides the electromechanical brake that may have the rotation stopper and perform the service brake function and the parking brake function by using the single motor without providing a separate parking brake operated by a hydraulic line.
[0100] It can be clearly understood, by those skilled in the art to which the present disclosure pertains, that the electromechanical brake according to the present embodiment may be applied not only to the brake system for a vehicle, but also to a brake for braking any rotating object.
[0101] While the exemplary embodiments according to the present disclosure have been described above, it is obvious to those skilled in the art that the present disclosure may be specified in other particular forms in addition to the aforementioned embodiments without departing from the spirit or the scope of the present disclosure. Accordingly, it should be understood that the aforementioned embodiments are not restrictive but illustrative, and thus the present disclosure is not limited to the aforementioned description, and may be modified within the scope of the appended claims and the equivalent range thereto.
DESCRIPTION OF REFERENCE NUMERALS
[0102] 1: Electromechanical brake
[0103] 330: Planet gear structure
[0104] 20: Disc
[0105] 332: Planet gear
[0106] 30: First brake pad
[0107] 334: Rotation shaft member
[0108] 40: Second brake pad
[0109] 336: Rotary body
[0110] 50: Housing
[0111] 340: Second ring gear
[0112] 54: Cover
[0113] 342: Plate
[0114] 60: Carrier
[0115] 344: Hole
[0116] 100: Motor
[0117] 400: Nut
[0118] 102: Internal space
[0119] 402: First cut-out surface
[0120] 104: Second cut-out surface
[0121] 500: Thrust bearing
[0122] 200: Rotary screw
[0123] 600: Force sensor
[0124] 220: First body portion
[0125] 700: Rotation stopper
[0126] 240: Second body portion
[0127] 720: Fixing protrusion
[0128] 260: Third body portion
[0129] 721: First space
[0130] 300: Power train
[0131] 722: Inclined surface
[0132] 310: Sun gear
[0133] 740: Latch
[0134] 320: First ring gear
[0135] 760: Actuator
[0136] 322: Fixing protrusion